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Stanley Black & Decker GT18B02 manual

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Table of contents for the manual

  • Page 1

    © 2012 Stanley Black & Decker , Inc. New Britain, CT 06053 U.S.A. 65465 5/2013 V er . 13 S afety , O pera tiOn and M aintenance USer ManUaL GT18B01 GT18B02 HYDRAULIC POWER UNIT[...]

  • Page 2

    2 ► GT18B01-B02 User Manual CERTIFICA TE OF CONFORMITY DECLARA TION OF CONFORMITY DECLARATION OF CONFORMITY ÜBEREINSTIMMUNGS-ERKLARUNG DECLARATION DE CONFORMITE CEE DECLARACION DE CONFORMIDAD DICHIARAZIONE DI CONFORMITA Hydraulic Tools __________________ ____________________________________________________ I, the undersigned: Ich, der Unte rzeic[...]

  • Page 3

    GT18B01-B02 User Manual ◄ 3 T ABLE OF CONTENTS WARNING SERIOUS INJUR Y OR DEA TH COULD RESUL T FROM THE IMPROPER REP AIR OR SERVICE OF THIS T OOL. REP AIRS AND / OR SERVICE T O THIS TOOL MUST ONL Y BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER. SERVICING: This manual contains safety , operation, and routine maintenance instructions. Servicing of [...]

  • Page 4

    4 ► GT18B01-B02 User Manual SAFETY SYMBOLS Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULA TIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte - nance personnel. Safety symbols and signal words, as shown bel[...]

  • Page 5

    GT18B01-B02 User Manual ◄ 5 SAFETY PRECAUTIONS T ool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the equipment. These safety precautions are given for your safety . Re - view them carefully before operating the tool and before performing general m[...]

  • Page 6

    6 ► GT18B01-B02 User Manual T OOL STICKERS & T AGS CHOKE D ANGER PULL TO ST ART PUSH TO RUN 62302 Power Unit Dash Decal 62300 Single Circuit Decal 28322 CE Decal GT18B01 Only 66653 Guaranteed Sound Power Level Decal GT18B01 Only 73306 Lift Point Decal GT18B01 Only[...]

  • Page 7

    GT18B01-B02 User Manual ◄ 7 HOSE TYPES The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy- draulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic T ools. They are: Certied non-conductive — constructed[...]

  • Page 8

    8 ► GT18B01-B02 User Manual HOSE RECOMMENDA TIONS Oil Flow Hose Lengths Inside Diameter USE ( Press/Return) Min. Working Pressure GPM LPM FEET METERS INCH MM PSI BAR Certied Non-Conductive Hose - Fiber Braid - for Utility Bucket T rucks 4-9 15-34 up to 10 up to 3 3/8 10 Both 2250 155 Conductive Hose - Wire Braid or Fiber Braid -DO NOT USE NEAR[...]

  • Page 9

    GT18B01-B02 User Manual ◄ 9 HTMA / EHTMA REQUIREMENTS Flow Range Nominal Operating Pressure (at the power supply outlet) System relief valve setting (at the power supply outlet) Maximum back pressure (at tool end of the return hose) Measured at a max. uid viscosity of: (at min. operating temperature) T emperature: Sufcient heat rejection ca[...]

  • Page 10

    10 ► GT18B01-B02 User Manual OPERA TION PREP ARA TION FOR USE Do not operate the power unit until you have read the engine operating and maintenance instructions manual furnished with the unit. 1. ENGINE CRANKCASE OIL LEVEL Always check the oil level before starting the engine. Make sure the oil level is at the FULL MARK on the dipstick. Do not o[...]

  • Page 11

    GT18B01-B02 User Manual ◄ 1 1 OPERA TION QUICK DISCONNECT COUPLERS H.T .M.A. approved quick disconnect couplings are installed to hydraulic hoses so that the direction of oil ow is always from the male to the female quick disconnect as shown in gure 2. Quick disconnect couplings and hose ttings are selected so that additional ttings s[...]

  • Page 12

    12 ► GT18B01-B02 User Manual OPERA TION CONTROLS This unit is equipped with an advanced proportional engine control system. It provides a means of controlling engine speed by adjusting the fuel control lever with an actuator . The Power Unit provides one circuit, with an oil ow of 5 gpm/19 lpm up to 2000 psi/140 bar or 8 gpm/30 lpm up to 2000 [...]

  • Page 13

    GT18B01-B02 User Manual ◄ 13 OPERA TION COLD WEA THER ST ARTUP 1. Use the procedures described under "ST ARTUP" and then follow the procedure below . 2. Hydraulic uids are thicker in cold weather . Therefore, it is recommended that the engine be run at low idle long enough to bring the uid temperature up to a minimum of 50°F/10°[...]

  • Page 14

    14 ► GT18B01-B02 User Manual ROUTINE MAINTENANCE ENGINE MAINTENANCE Follow the maintenance schedule and general mainte - nance instructions in the engine maintenance and opera - tion manual furnished with the power unit. SP ARK PLUG On power units equipped with Briggs & Stratton Engines, ONL Y Champion RC12YC or equivalent can be used. Incorr[...]

  • Page 15

    GT18B01-B02 User Manual ◄ 15 PROGRAMMABLE CONTROLLER The Stanley programmable controller is an electronic engine governor that provides a means of controlling and limiting engine speed by adjusting the fuel control lever with a proportional actuator . The controller is factory preset and has no manual adjust- ments. TROUBLESHOOTING GUIDELINES Ple[...]

  • Page 16

    16 ► GT18B01-B02 User Manual F AUL T CODES 1 APECS unit not calibrated yes Have engine serviced by an Authorized Stanley Dealer . 2 Engine speed excessive yes Have engine serviced by an Authorized Stanley Dealer . 3 Engine speed unusually low yes Have engine serviced by an Authorized Stanley Dealer . 4 Engine shutdown due to engine protection inp[...]

  • Page 17

    GT18B01-B02 User Manual ◄ 17 TESTING & TROUBLESHOOTING GENERAL T ests and adjustments should be performed periodically to ensure the power unit is operating at maximum efciency . Stanley Circuit T ester (part number 04182) is recommend - ed. This tester can be used to isolate problems in both the engine and hydraulic system prior to any po[...]

  • Page 18

    18 ► GT18B01-B02 User Manual TROUBLESHOOT ONG ENGINE WILL NOT ST AR T . FLOW SELECTOR SWITCH NOT MAKE SURE THE FLOW SELECT OR SWITCH IS IN IN THE OFF POSITION. THE OFF POSITION WHEN ST AR TING. BA TTER Y NOT CONNECTED. A TT ACH BA TTERY CABLES, CHECK WIRES. WEAK BA TTER Y . TEST BA TTERY , CHARGE OR REPLACE. NO FUEL. ADD FUEL. FUEL FIL TER PLUGGE[...]

  • Page 19

    GT18B01-B02 User Manual ◄ 19 SPECIFICA TIONS Engine: .................................................................................................................................................... 18 hp Briggs Capacity................................................................................ One 5 gpm/19 lpm Circuit or One 8 gpm/30 lpm[...]

  • Page 20

    20 ► GT18B01-B02 User Manual GT18B01 & B02 P ARTS ILLUSTRA TION[...]

  • Page 21

    GT18B01-B02 User Manual ◄ 21 GT18B01 & B02 P ARTS LIST Item No. Part No. Qty Description 1 36150 1 Mufer 1A 65456 1 Spark Arrester 2 36151 1 Heat Shield 3 36152 2 Screw , Hex Washer 4 59007 1 Briggs Engine (Includes Items 60 thru 70) 5 56656 1 Coupling 6 07819 1 Square Key 7 07860 2 Capscrew , 3/8-16 x 1-1/4 8 31765 1 Pressure Switch 9 127[...]

  • Page 22

    22 ► GT18B01-B02 User Manual FUEL T ANK & CAP NOTE: When ordering a fuel tank (item 37) or fuel tank cap (item 35) DO NOT MIX OLD STYLE T ANK AND CAP WITH NEW STYLE T ANK AND CAP . If you have a power unit and it was pur - chased prior to 201 1 and need to re - place the fuel tank or fuel tank cap, you must purchase the same tank and cap that[...]

  • Page 23

    GT18B01-B02 User Manual ◄ 23 Item No. Part No. Qty Description 1 370502 7 Capscrew , 5/16 in.-18 UNC 2 03906 7 Nylock Nut, 5/16 in. -18 UNC 3 62267 1 Handle, Rear Lift 4 58857 1 Coupler , Male 3/8 in., -8 SAE 5 58856 1 Coupler , Female 3/8 in., -8 SAE 6 60962 2 Capscrew , 1/4 in. -20 7 59130 1 Manifold Assy , Single Circuit (in - cludes items 23 [...]

  • Page 24

    24 ► GT18B01-B02 User Manual 9 8 7 1 2 3 5 6 3 4 11 3 10 3 12 Item No. Part No. Qty Description 1 59130 1 Manifold Assy , Single Circuit 2 59104 1 Hose Barb, 3/4 in. Hose x 3/4 in. Pipe 3 62199 4 Hose Clamp 4 350000 1 Elbow , 45° Straight Thread 5 02773 1 Adapter 6 58569 1 Elbow , 90° 7 58943 1 Hose 8 350104 1 Connector , Straight Thread 9 4036[...]

  • Page 25

    GT18B01-B02 User Manual ◄ 25 MAIN WIRING HARNESS RECTIFIER WIRE WHITE CONTROLLER TO MAGNETO WIRE ON ENGINE GRA Y WIRE OIL PRESSURE SWITCH FUEL SHUTOFF RED WIRE - THROTTLE CONTROL SWITCH (NOTE: PLUG BEHIND SWITCH WITH BLUE & YELLOW WIRES GOES TO SW ITCH ON TOP) RELA Y -62301 SUPPLIED W/62293 HARN ESS PRESSURE SWITCH TO AC TUATOR RED/GREEN GROU[...]

  • Page 26

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  • Page 27

    Stanley Hydraulic T ools 3810 SE Naef Road Milwaukie, Oregon 97267-5698 USA (503) 659-5660 / Fax (503) 652-1780 www .stanleyhydraulic.com IMPORT ANT T o ll out a Product Warranty Recording form, and for information on your warranty , visit Stanleyhydraulic.com and select the W arranty tab. ( NOTE: T he warranty recording form must be submitted t[...]