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Table of contents for the manual
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Page 1
© 2014 Stanley Black & Decker , Inc. New Britain, CT 06053 U.S.A. 10413 9/2014 V er . 3 USER MANUAL Safety , Operation and Maintenance IP16 HYDRAULIC INTENSIFIER[...]
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IP16 User Manual ◄ 3 SERVICING: This manual contains safety , operation, and routine maintenance instructions. Stanley Hydraulic T ools recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized and certied dealer . Please read the following warning. For the nearest authorized and certie[...]
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4 ► IP16 User Manual Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULA TIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte- nance personnel. Safety symbols and signal words, as shown below , are used to emphas[...]
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IP16 User Manual ◄ 5 T ool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose. These safety precautions are given for your safety . Re- view them carefully before operating the tool and before performing general maintenance or repairs. [...]
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6 ► IP16 User Manual SAFETY T AG P/N 15875 (Shown smaller then actual size) DANGER DANGER READ OPERA TION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT . USE ONL Y P ARTS AND REP AIR PROCEDURES APPROVED BY ST ANLEY AND DESCRIBED IN THE OPERA TION MANUAL. T AG TO BE REMOVED ONL Y BY TOOL OPERA TOR. SEE OTHER SIDE 1. FAILURE TO USE H[...]
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IP16 User Manual ◄ 7 The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy- draulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic T ools. They are: Certied non-conductive — constructed of thermoplastic [...]
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8 ► IP16 User Manual Oil Flow Hose Lengths Inside Diameter USE ( Press/Return) Min. Working Pressure GPM LPM FEET METERS INCH MM PSI BAR Certied Non-Conductive Hose - Fiber Braid - for Utility Bucket T rucks 4-9 15-34 up to 10 up to 3 3/8 10 Both 2250 155 Conductive Hose - Wire Braid or Fiber Braid -DO NOT USE NEAR ELECTRICAL CONDUCT ORS 4-6 1[...]
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IP16 User Manual ◄ 9 HTMA / EHTMA REQUIREMENTS Flow Range Nominal Operating Pressure (at the power supply outlet) System relief valve setting (at the power supply outlet) Maximum back pressure (at tool end of the return hose) Measured at a max. uid viscosity of: (at min. operating temperature) T emperature: Sufcient heat rejection capacity [...]
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10 ► IP16 User Manual NOTE: High-pressure couplings must be used for the high- pressure connections at the output side of the in- tensier . 4. Connect the tool to be used (stretcher , cutter , etc,) to the unit. Refer to the applicable Operation Manual for detailed connection procedures. 5. Move the hydraulic circuit control valve to the ON po[...]
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IP16 User Manual ◄ 1 1 • Make sure all couplers are wiped clean before con- nection. • The hydraulic circuit control valve must be in the OFF position when coupling or uncoupling hydrau- lic tools. Failure to do so may result in damage to the quick couplers and cause overheating of the hy- draulic system. • Always store the tool in a clean [...]
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12 ► IP16 User Manual If symptoms of poor performance develop, the following chart can be used as a guide to correct the problem. When diagnosing faults in operation of the intensier , always check that the hydraulic power source is supplying the correct hydraulic ow and pressure to the intensier as listed in the table. Use a ow meter[...]
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IP16 User Manual ◄ 13 Output Pressure ............................................................................................................................ 10,000 psi/700 Bar Input Pressure ........................................................................................................................ Up to 2500 psi/176 Bar Flow Ra[...]
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14 ► IP16 User Manual IP16 P ARTS ILLUSTRA TION[...]
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IP16 User Manual ◄ 15 ITEM P ART NO. QTY DESCRIPTION 09853 1 MOTOR ASSY (INCL ITEMS 1–15) 1 09868 1 MOTOR HOUSING (INCL ITEM 2) 2 05207 1 BUSHING 3 13996 2 O-RING 1/2 × 1 1/18 × 3/32 * 4 01257 1 O-RING 3-1/2 × 3-5/8 × 1/16 * 5 05641 1 O-RING 2-3/8 × 2-1/2 × 1/16 * 6 09594 1 GEROTOR 7 09839 1 GEROTOR BUSHING 8 09844 1 OIL SEAL PLA TE 9 098[...]
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Stanley Hydraulic T ools 3810 SE Naef Road Milwaukie, Oregon 97267-5698 USA (503) 659-5660 / Fax (503) 652-1780 www .stanleyhydraulics.com[...]