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Stanley Black & Decker HSX22 manual

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Table of contents for the manual

  • Page 1

    © 2013 Stanley Black & Decker , Inc. New Britain, CT 06053 U.S.A. 5/2013 V er-1 S afety , O pera tiOn and M aintenance USer ManUaL HSX SERIES MOUNTED HYDRAULIC COMP ACT ORS HSX3 HSX22 HSX1 1 HSX6[...]

  • Page 2

    2 ► HSX User Manual DECLARA TION OF CONFORMITY DECLARATION OF CONF ORM I TY ÜBEREINSTIMM UNGS - ERKLARUNG DECLARATION DE CONF OR MITE CEE DECLARACION DE CONFO RMIDAD DICHIARAZIONE DI CONFO RM ITA Hydraulic Tools _______ _________ ___________ ___________ _________ ___________ _________ ___ I, the undersigned: Ich, der Unterzeichnende: Je soussi g[...]

  • Page 3

    HSX User Manual ◄ 3 T ABLE OF CONTENTS SERVICING: This manual contains safety , operation, and routine maintenance instructions. Stanley Hydraulic T ools recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized and certied dealer . Please read the following warning. For the nearest author[...]

  • Page 4

    4 ► HSX User Manual SAFETY SYMBOLS Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULA TIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte- nance personnel. Safety symbols and signal words, as shown below , are [...]

  • Page 5

    HSX User Manual ◄ 5 SAFETY PRECAUTIONS T ool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose. These safety precautions are given for your safety . Re - view them carefully before operating the tool and before performing general maint[...]

  • Page 6

    6 ► HSX User Manual T OOL STICKERS & T AGS 1 3 4 STAMP MODEL No. AND SERIAL No. AFTER INSTALLATION 6 5 2 1 3 4 Item Part Number Description Qty 1 47352 DECAL, LIFT POINT 2 2 66373 DECAL, "MADE IN TAIWAN" 1 3 70752 DECAL, "STANLEY" 11 INCH 2 4 73094 DECAL, HSX11 2 5 73119 DECAL, COMPOSITE WARNING 1 6 73153 DECAL, CE SPEC HS[...]

  • Page 7

    HSX User Manual ◄ 7 OPERA TION PREOPERA TION PROCEDURES DAIL Y MAINTENANCE CHECKS Check for loose or missing fasteners. T ighten or replace as needed. See T orque Specications in the ASSEMBL Y section of this manual. Check to be certain that the ow control valve on the car - rier is set to the proper ow for the compactor . See the SPECIF[...]

  • Page 8

    8 ► HSX User Manual OPERA TION DO NOT suspend the compactor in the air during the warm-up procedure. The compactor must be placed at on the ground with a very slight down pressure to keep it in place. When ambient temperatures are below freezing, suspending the compac - tor in the air without rst warming it up may cause the shock mounts to [...]

  • Page 9

    HSX User Manual ◄ 9 OPERA TION these materials in most soil conditions, except solid rock or soil with a very high clay content. The compactor is placed on the object to be driven using the front one-third (that portion of the baseplate furthest from the operator) of the baseplate. This position is critical to proper delivery of the compactor&apo[...]

  • Page 10

    10 ► HSX User Manual TROUBLESHOOTING If symptoms of poor performance develop, the following chart can be used as a guide to correct the problem. PROBLEM CAUSE SOLUTION Compactor Inoperative. System Flow V alve not operating or adjusted incorrectly . Adjust ow for compactor; ow and pressure test attachment circuit or compactor ow control,[...]

  • Page 11

    HSX User Manual ◄ 1 1 FLOW TEST PROCEDURES The correct performance of this procedure will verify if the auxiliary circuit of the carrier is adequate to properly oper - ate a Stanley attachment. This procedure is generic in form. It is the end users re- sponsibility to ensure that this procedure will work with his specic type of equipment. If a[...]

  • Page 12

    12 ► HSX User Manual SPECIFICA TIONS FLOW TEST PROCEDURES Example: Stabilized T emperature 160° Ambient T emperature -80° Heat Rise 80° The normal operating temperature range of this circuit will be the typical ambient temperature range for the geo - graphical area plus the heat rise calculated above. Ensure that the operating temperature rang[...]

  • Page 13

    HSX User Manual ◄ 13 DEFINITION OF TERMS T ool: The hydraulic attachment which the auxiliary circuit is intended to power . These may include hydraulic breakers, compactors, shears, etc. Operating Pressure: That pressure at which the tool will naturally operate without inuence of outside pressure relief mechanisms. This pressure is an operatin[...]

  • Page 14

    14 ► HSX User Manual SPECIFICA TIONS Miscellaneous Flow Meter ..........................................................................................................................................................29085 NOTE: Weights, dimensions and operating specications listed on this sheet are subject to change without notice. Where speci[...]

  • Page 15

    HSX User Manual ◄ 15 FLA T T OP MOUNTING DIMENSIONS HSX1 1 125S TOP PLA TE MOUNTING DIMENSIONS .00 .00 .83 12X ASTM A-36 .75 .98 .98 3.94 14.10 18.04 5.12 10.43 15.55 (20.00) (17.50) Tolerances: (except as noted) .X: ±0.1 .XX: ±0.02 .XXX: ±0.005 ANGLES: ±0.5 .000 .000 1.06 ASTM A-36 STEEL 2.75 2.36 28.34 21.25 1.000 5.906 8.268 10.630 16.536 [...]

  • Page 16

    16 ► HSX User Manual 23 FT-LBS [31 Nm] 18 FT-LBS [24 Nm] 23 FT-LBS [31 Nm] 23 FT-LBS [31 Nm] 18 FT-LBS [24 Nm] 1 2 3 4 5 6 10 7 8 9 11 12 13 14 15 16 17 18 19 3 3 HSX3025S / HSX3125S P ARTS LIST ITEM No. P/N DESCRIPTION QTY 1 00834 O-RING 1 X 1-1/4 X 1/8 -214 1 2 02099 HHCS 3/8-16UNC X 1.250 16 3 04353 NYLOCK NUT 3/8-16UNC 34 4 12079 SHOCK MOUNT [...]

  • Page 17

    HSX User Manual ◄ 17 HSX3025S / HSX3125S P ARTS LIST 180 FT-LBS [244 Nm] 85 FT-LBS [115 Nm] 02504 06330 12669 21896 22061 35245 206019 206024 206028 370352 371050 371061 372003 370352 06330 371050 02504 371061 Item Part Number Description Qty 1 02504 HHCS 1/2-13UNC X 1.500 4 2 06330 O-RING 3-3/4 X 4 X 1/8 -240 2 3 12669 MASS WEIGHT ASSEMBLY 1 4 2[...]

  • Page 18

    18 ► HSX User Manual HSX6025S / HSX6125S P ARTS LIST 75 FT-LBS [102 Nm] 30 FT-LBS [41 Nm] 35 FT-LBS [47 Nm] 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 ITEM NO P/N DESCRIPTION QTY 1 02555 HSHCS 3/8-16 X 5.000 2 2 04353 NYLOCK NUT 3/8-16UNC 2 3 30167 SHOCK MOUNT 4 4 33688 SHOE WELDMENT 1 5 72708 FLOW CONTROL V AL VE 1 6 72709 ASSY HOSE 1 7 72710 ASSY H[...]

  • Page 19

    HSX User Manual ◄ 19 HSX6025S / HSX6125S P ARTS LIST 35 FT-LBS [5.3 Nm] 180 FT-LB [244 Nm] 55 FT-LB [74.5 Nm] 85 FT-LB [115 Nm] 00834 02504 06330 21896 22061 33688 206019 206022 206024 206028 206029 370155 370352 371050 371056 371061 372003 02504 Item Part Number Description Qty 1 00834 O-RING 1 X 1-1/4 X 1/8 -214 1 2 02504 HHCS 1/2-13UNC X 1.500[...]

  • Page 20

    20 ► HSX User Manual 1 6 18 22 26 27 7 4 3 75 FT-LBS [97.5 Nm] 32X P ARTS LIST HSX1 1 125S ITEM NO. P/N DESCRIPTION QTY 1 23629 HHCS 3/4-10UNC X 2.750 12 2 29935 OUTLET MANIFOLD 2 3 30167 SHOCK MOUNT 4 4 35384 SHOE WELDMENT 1 5 21 1004 HYDRAULIC MOTOR 1 6 43533 W ASHER 3/4" I.D. 24 7 72641 UPPER FRAME WELDMENT 1 8 72650 HOSE ASSY 1 9 72651 H[...]

  • Page 21

    HSX User Manual ◄ 21 P ARTS LIST HSX1 1 125S A 100 ft-lbs [135.6 Nm] 180 FT-LBS [244 Nm] 55 FT-LBS [74.5 Nm] DETAIL A SCALE 0.360 211009 211011 217010 350758 370351 371061 35384 370350 371061 29935 350713 29935 371056 370159 211004 370353 371061 350758 217010 211009 211008 514015 514016 372003 Item Part Number Description Qty 1 04328 STR. THD. 45[...]

  • Page 22

    22 ► HSX User Manual P ARTS LIST HSX22125S 25 26 14 11 200 FT-LBS [271 Nm] 9 12 18 29 ITEM P ART NO. DESCRIPTION QTY 1 350609 SPLIT FLANGE HALF 1 2 22568 PILOT RING 1 3 22572 BEARING CARRIER 2 4 22606 MASS WEIGHT ASSEMBL Y 1 5 22607 BEARING COVER 1 6 22608 BEARING 2 7 22805 MOTOR MODIFIED 1 8 22860 HHCS 7/16-14UNC X 2.750 4 9 23750 WASHER 1"[...]

  • Page 23

    HSX User Manual ◄ 23 HSX22125S P ARTS LIST A 200 FT-LBS [271 Nm] 260 FT-LBS [352 Nm] 260 FT-LBS [352 Nm] 55 FT-LBS [74.5 Nm] DETAIL A SCALE 0.350 22805 370405 371052 217012 350759 371063 22860 30269 22568 22608 22572 370406 371052 22606 35653 22607 370407 371052 30269 22608 22572 372003 Item Part Number Description Qty 1 22568 PILOT RING 1 2 2257[...]

  • Page 24

    24 ► HSX User Manual A TT ACHMENT HOLE P A TTERNS Hole patterns shown below for pile-driving attachments. D C B A D C B A 1 3 4 5 6 7 8 1 2 3 4 5 6 7 8 2 12.000 17.500 REV. BY DATE PCRN# DESCRIPTION 1 RN 7/3/13 28782_01 INITIAL RELEASE NOTES: HYDRAULIC TOOLS NOTE: ALL DIMENSIONS ARE GIVEN IN INCHES AND DEFINE THE FINISHED PART. TOLERANCES AND SUR[...]

  • Page 25

    HSX User Manual ◄ 25 NOTES[...]

  • Page 26

    Stanley Hydraulic T ools 3810 SE Naef Road Milwaukie, Oregon 97267-5698 USA (503) 659-5660 / Fax (503) 652-1780 www .stanleyhydraulic.com IMPORT ANT T o ll out a Product Warranty Recording form, and for information on your warranty , visit Stanleyhydraulic.com and select the W arranty tab. ( NOTE: T he warranty recording form must be submitted t[...]