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Stanley Black & Decker TP03 manual

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Table of contents for the manual

  • Page 1

    © 2012 Stanley Black & Decker , Inc. New Britain, CT 06053 U.S.A. 58555 7/2014 V er .12 TP03 HYDRAULIC TRASH PUMP USER MANUAL Safety , Operation and Maintenance[...]

  • Page 2

    2 ► TP03 User Manual DECLARATION OF CONF ORMI TY ÜBEREINSTIMM UNGS - ERKLARUNG DECLARATION DE CONFOR MITE CEE DECLARACION DE CONFO RMIDAD DICHIARAZIONE DI CONFORM ITA Hydraulic Tools _______ ___________ _________ ___________ _________ ___________ ___________ _ I, the undersigned: Ich, der Unterzeichnende: Je soussi gné: El abajo firmante: lo so[...]

  • Page 3

    TP03 User Manual ◄ 3 SERVICING THE ST ANLEY HYDRAULIC PUMP . This manual contains safety , operation, and routine maintenance instructions. Stanley Hydraulic T ools recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized and certied dealer . Please read the following warning. For the nea[...]

  • Page 4

    4 ► TP03 User Manual Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULA TIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte- nance personnel. Safety symbols and signal words, as shown below , are used to emphas[...]

  • Page 5

    TP03 User Manual ◄ 5 T ool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose. These safety precautions are given for your safety . Re- view them carefully before operating the tool and before performing general maintenance or repairs. [...]

  • Page 6

    6 ► TP03 User Manual SAFETY T AG P/N 15875 (Shown smaller then actual size) DANGER DANGER READ OPERA TION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT . USE ONL Y P ARTS AND REP AIR PROCEDURES APPROVED BY ST ANLEY AND DESCRIBED IN THE OPERA TION MANUAL. T AG TO BE REMOVED ONL Y BY TOOL OPERA TOR. SEE OTHER SIDE 1. FAILURE TO USE H[...]

  • Page 7

    TP03 User Manual ◄ 7 The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy- draulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic T ools. They are: Certied non-conductive — constructed of thermoplastic [...]

  • Page 8

    8 ► TP03 User Manual Oil Flow Hose Lengths Inside Diameter USE ( Press/Return) Min. Working Pressure GPM LPM FEET METERS INCH MM PSI BAR Certied Non-Conductive Hose - Fiber Braid - for Utility Bucket T rucks 4-9 15-34 up to 10 up to 3 3/8 10 Both 2250 155 Conductive Hose - Wire Braid or Fiber Braid -DO NOT USE NEAR ELECTRICAL CONDUCT ORS 4-6 1[...]

  • Page 9

    TP03 User Manual ◄ 9 Flow Range Nominal Operating Pressure (at the power supply outlet) System relief valve setting (at the power supply outlet) Maximum back pressure (at tool end of the return hose) Measured at a max. uid viscosity of: (at min. operating temperature) T emperature: Sufcient heat rejection capacity to limit max. uid tempe[...]

  • Page 10

    10 ► TP03 User Manual PREOPERA TION PROCEDURES CHECK POWER SOURCE 1. Using a calibrated ow meter and pres sure gauge, make sure the hydraulic power source develops a ow of 7–9 gpm/26–34 Ipm at 1500–2000 psi/105– 140 bar . 2. Make certain that the power source is equipped with a relief valve set to open at 2150–2250 psi/150–155 b[...]

  • Page 11

    TP03 User Manual ◄ 1 1 5. When pumping is complete, set the hy draulic control valve to the “OFF” posi tion. Lift the trash pump from the work area using the rope or cable to avoid dam- age to the hoses or couplers. 6. IMPORT ANT Observe the following for trash pump protection and care. The trash pump must maintain a mini mum impeller speed i[...]

  • Page 12

    12 ► TP03 User Manual NO TICE In addition to the Safety Precautions found in this manual, observe the following for equipment protection and care. • Make sure all couplers are wiped clean before con- nection. • The hydraulic circuit control valve must be in the “OFF” position when coupling or uncoupling hydrau- lic tools. Failure to do so[...]

  • Page 13

    TP03 User Manual ◄ 13 If symptoms of poor performance develop, the following chart can be used as a guide to correct the problem. When diagnosing faults in operation of the tool, always make sure the hydraulic power source is supplying the cor- rect hydraulic ow and pressure as listed in the table. Use a owmeter know to be accurate. Check t[...]

  • Page 14

    14 ► TP03 User Manual Capacity......................................................................................................................................... 450 gpm/1688 lpm Weight ...................................................................................................................................................... 31 lb[...]

  • Page 15

    TP03 User Manual ◄ 15 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 CARRY HANDLE P/N-73576 QUICK LINK P/N-73577 TP03 P ARTS ILLUSTRA TION[...]

  • Page 16

    16 ► TP03 User Manual ITEM NO. P ART NO. QTY DESCRIPTION 1 00635 1 Key 2 01324 1 LOCKW ASHER 1/4" I.D. 3 03786 1 GPM STICKER 4 03975 1 COUPLER,3/8 FEM 1/2NPT 5 03976 1 COUPLER,3/8MALE 1/2NPT 6 04353 2 NYLOCK NUT 3/8-16UNC 7 05152 1 ST ANLEY STICKER 8 06264 1 ADAPTER -12 SAE X 1/2 NPT 9 07200 1 IMPELLER ASSY 10 07201 1 TP03 GASKET 11 73356 1 [...]

  • Page 17

    TP03 User Manual ◄ 17 For underwater hydraulic tools the applications are broken down into four quadrants depending on type of tool and method of operation. The types of tools are percussive and rotational, each with different characteristics allowing for dif- ferent depth operation. With percussive tools, the nitrogen accumulator PSI must counte[...]

  • Page 18

    Stanley Hydraulic T ools 3810 SE Naef Road Milwaukie, Oregon 97267-5698 USA (503) 659-5660 / Fax (503) 652-1780 www .stanleyhydraulics.com[...]