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Stoelting F112 manual

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Table of contents for the manual

  • Page 1

    Model E1 12/F1 12 OWNER’S MANUAL Manual No. 513613 Rev .2 August, 2007[...]

  • Page 2

    [...]

  • Page 3

    This manual provides basic information about the freezer . Instructions and suggestions are given covering its operation and care. The illustrations and specifications are not binding in detail. We reserve the right to make changes to the freezer without notice, and without incurring any obligation to modify or provide new part s for freezers built[...]

  • Page 4

    Safety Alert Symbol: This symbol Indicates danger , warning or caution. Attention is required in order to avoid serious per- sonal injury . The message that follows the symbol contains important information about safety . Signal W ord: Signal words are distinctive words used throughout this manual that alert the reader to the existence and relative[...]

  • Page 5

    Section Description Page 1 Description and Specifications 1.1 Description ................................................................................................. 1 1.2 Specifications ............................................................................................. 2 2 Installation Instructions 2.1 Safety Precautions ..........[...]

  • Page 6

    [...]

  • Page 7

    1 SECTION 1 DESCRIPTION AND SPECIFICA TIONS 1.1 DESCRIPTION The Stoelting E112/F112 counter freezers are gravity fed. The freezers are equipped with fully automatic controls to provide a uniform product. They will operate with almost any type of shake or frozen beverage mix. This manual is designed to help qualified service personnel and opera- tor[...]

  • Page 8

    2 Figure 1-2 Freezer Specifications E112 F112 1.2 SPECIFICATIONS[...]

  • Page 9

    3 1.2 SPECIFICATIONS - CONTINUED D i m en si ons Freez er w i t h crate Freez er w i t h crate w i dt h 15-1/ 4'' ( 38, 7 cm ) 17-1/ 2'' ( 44, 5 cm) 17- 1/ 4'' ( 43, 7 cm) 29'' ( 73,7 cm ) h eig h t 30-1/ 2'' ( 77, 5 cm) 35'' ( 88,9 cm ) 33'' (83, 7 cm ) 44'' ( 111,7 cm[...]

  • Page 10

    4[...]

  • Page 11

    5 SECTION 2 INST ALLA TION INSTRUCTIONS 2.1 SAFETY PRECAUTIONS Do not attempt to operate the freezer until the safety precautions and operating instructions in this manual are read completely and are thoroughly understood. Take notice of all warning labels on the freezer. The labels have been put there to help maintain a safe working environment. T[...]

  • Page 12

    6 W ARNING Do not alter or deform electrical plug in any way . Altering the plug to fit into an outlet of different con- figuration may cause fire, risk of electrical shock, product damage and will void warranty . F. Place the CLEAN-ON-OFF switch in the OFF position. E. Connect the power cord to the proper power supply. The plug on the E112 is desi[...]

  • Page 13

    7 SECTION 3 INITIAL SET -UP AND OPERA TION 3.1 OPERATOR’S SAFETY PRECAUTIONS SAFE OPERATION IS NO ACCIDENT; observe these rules: A. Know the freezer. Read and understand the Operating Instructions. B. Notice all warning labels on the freezer. C. Wear proper clothing. Avoid loose fitting garments, and remove watches, rings or jewelry that could ca[...]

  • Page 14

    8 B. CLEAN-OFF-ON Switch The CLEAN-OFF-ON switch is used to supply power to the control circuit. When the switch is in the OFF (middle) position, power will not be supplied to the control board or refrigeration system. When the switch is in the ON position, the freezer will operate in the freezing mode. When the switch is in the CLEAN position, all[...]

  • Page 15

    9 C. Place the switch in the CLEAN position. Check for leaks. D. Clean sides of hopper, mix inlet regulator and underside of hopper cover using a soft bristle brush dipped in the sanitizing solution (Refer to Figure 3-2). E. After five minutes, place a bucket under the spigot and open spigot to drain sanitizing solution. Place the switch in the OFF[...]

  • Page 16

    10 3.6 REMOVING MIX FROM FREEZER To remove the mix from the freezer, refer to the following steps: A. If removing shake mix, pull the mix inlet regulator straight up and remove it from the hopper. B. Place the switch in the CLEAN position to rotate the auger. Allow the mix to agitate in freezing cylinder until the mix has become liquid, about 5 min[...]

  • Page 17

    11 J. Remove spigot body from the front door. K. Remove o-rings (2) from the spigot by first wiping off the lubricant using a clean paper towel. Then squeeze the o-ring upward with a dry cloth. When a loop is formed, roll the o-ring out of the groove (Refer to Figure 3-6). L. Remove auger assembly from the freezing cylinder and remove auger blades.[...]

  • Page 18

    12 E. Push auger into freezing cylinder and rotate slowly until auger engages the drive shaft. F. Insert spigot body into front door. NOTE When inserting spigot body , press o-rings in to pre- vent damage. G. Turn spigot body until the ice breaker bar can be inserted. Insert breaker bar and rotate spigot body 90 °. H. Install auger support bushing[...]

  • Page 19

    13 SOIL MATERIALS ASSOCIATED WITH FROZEN DESSERT MACHINES MILKFAT/BUTTERFAT – As components of ice-cream/ frozen custard mix, these soils will accumulate on the interior surfaces of the machine and its parts. Fats are difficult to remove and help attribute to milkstone build-up. MILKSTONE – Is a white/gray film that forms on equip- ment and ute[...]

  • Page 20

    14 With proper daily use of STERA-SHEEN or its equivalent, there is no need for the use of a DELIMER. DO NOT USE BLEACH • BLEACH HAS ABSOLUTELY NO CLEANING PROPERTIES. • BLEACH IS CORROSIVE. It can and will damage components of the machine causing premature wear and metal corrosion. GENERAL PURPOSE CLEANERS General purpose cleaners do not have [...]

  • Page 21

    15 F112 Air Cooled Condenser Cleaning A. Remove the Phillips head screws from the bottom of the right side panel, and then slide the panel down and out. B. To remove the condenser filter, grasp the top and pull off. Visually inspect for dirt. If the filter is dirty, shake or brush excess dirt off the filter and wash in warm, soapy water. Once the f[...]

  • Page 22

    16[...]

  • Page 23

    17 SECTION 4 TROUBLESHOOTING 4.1 LIGHT INDICATORS The freezer has two lights that will alert the user if a problem occurs: an ADD MIX light and a Diagnostic Light. The ADD MIX light will flash to alert the operator to a low mix condition. It does so by monitoring the mix level in the hopper. When the ADD MIX light is flashing, refill hopper immedia[...]

  • Page 24

    18 4.2 TROUBLESHOOTING - CONTINUED PR OB L E M PO SSIB LE C A U SE R E ME D Y Product i s t oo s oft . 1. No v ent s pac e for f ree f l ow of c ool i ng ai r . 2. A i r t em perat ure ent ering c ondens er is abov e 100°F. 3. Condens er i s dirt y . 4. Cons i s t enc y s et t i ng t oo s oft . 5. S t abi l i z ers i n mi x are b rok en down. 6. A[...]

  • Page 25

    19 SECTION 5 REPLACEMENT PARTS Quantity Part Description E112 F112 208135 Brush - 4" X 8" X 16" (Barrel) 1 1 208380 Brush - 1/4" X 3" X 14" 1 1 208401 Brush - 1" X 3" X 10" 1 1 324105 Decal - Caution Electrical Shock 1 1 324106 Decal - Caution Electrical Wiring Materials 1 1 324107 Decal - Caution Hazard[...]

  • Page 26

    20 NOTE The part numbers referenced on this page do not include all versions of the E1 12 and F1 12. Refer to page 21 to view the complete listing. 630053 2183739 624645 624644 336551 2183099 570196 624545 625310 E112 - 2183841 F112 - 2183752 2183444 E112 - 2187059 F112 - 2187225 E112 - 2183854 F112 - 2183751 666786 624678 2187188 5.2 AUGER SHAFT A[...]

  • Page 27

    21 5.2 AUGER SHAFT AND FACEPLATE PARTS - CONTINUED Quantity Part Description E112 F112 162165 Blade - Scraper (Ser. #22768 - #23376) 2 336546 Door - Front (Ser. #0 - #23494) 1 336551 Door - Front 1 1 482019 Knob - Front Door (Black) 4 4 570196 Pin - Cotterless Clevis (Front Door) 1 1 624545-5 O-Ring - Stator Bar (5 Pack) 1 1 624644-5 O-Ring - Spigo[...]

  • Page 28

    22 Quantity Part Description E112 F112 314466 Cover - Hopper 1 1 417006 Grid - Drip Tray (Metal) 1 1 624607-5 O-Ring - Mix Inlet (5 Pack) 2 2 695706 Spring - Consistency Adjustment (Green) 1 695707 Spring - Consistency Adjustment (Yellow) 1 (shake only) 1 695714 Spring - Consistency Adjustment (Red) 1 (shake only) 744254 Tray - Drip 1 1 744273 Tray[...]

  • Page 29

    23 5.4 AUTOFILL OPTIONS The E112 and F112 freezers can easily be configured to use an Autofill System. The Autofill System provides a constant supply of non-dairy mix to the freezer. AUTOFILL KIT An autofill kit is needed to use an Autofill System. The kit includes a solenoid, tubing, and a new hopper cover (the F112 also includes a transformer). S[...]

  • Page 30

    24[...]

  • Page 31

    W ARRANTY SOFT SER VE / SHAKE FREEZERS 1. Scope: Stoelting, LLC warrants to the first user (the “Buyer”) that the freezer cylinders, hoppers, compressors, drive motors, speed reducers, augers and auger flights of Stoelting soft serve / shake freezers will be free from defects in materials and workmanship under normal use and proper maintenance [...]