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Studer Innotec XPC 1648 manual

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Table of contents for the manual

  • Page 1

    STUDER INNOTEC XP- COMPACT User and installer Manual Combi Inverter, Battery charger and Transfersystem XP-COMPACT XPC 1112 XP-COMPACT XPC 1624 XP-COMPACT XPC 1648 Remote control RCC-01 Temperature sensor CT-35 Solar charge controller XPCxxxx-S AC cable cover CFC-01 IP-23 top cover C-IP23 User manual XP-COMPACT V2.0 E STUDER INNOTEC TEL: ++41 (0)27[...]

  • Page 2

    STUDER INNOTEC XP- COMPACT Summary 1 General Information ............................................................................................................ ..... 3 1.1 O PERATING INSTRUCTIONS ............................................................................................................................... .3 1.2 Q UALITY AND [...]

  • Page 3

    STUDER INNOTEC XP- COMPACT 4.8.3 Delaye d mode of th e Transfer System ............................................................................................ ............. 15 4.9 T HE S OLAR CHARGE CONTROLLER ( OPTION ) .................................................................................................... 15 4.10 T HE M ULTIFUNC[...]

  • Page 4

    STUDER INNOTEC XP- COMPACT 1 General Information 1.1 Operating instructions This manual is a part of the delivery package of every XP-COMPACT inverter-charger. It serves as guidelines for safe and efficient operation of XP-COMPACT. The instructions are only valid for use with the following appliances and options: - XP-COMPACT XPC1112 - XP-COMPACT X[...]

  • Page 5

    STUDER INNOTEC XP- COMPACT 1.5 Precautions This manual must be readily available for the user at all times. The user must be familiar with the precautions and safety aspects. During operation of XP-COMPACT, high voltages are generated at the connections and inside of the appliance which could be deadly fatal. Work on the appliance and on the instal[...]

  • Page 6

    STUDER INNOTEC XP- COMPACT 2 Introduction The XP-COMPACT is a sine wave inverter with integrated battery charger and solar charge con- troller with many additional functions, it has been developed to be used as stand-alone (no grid feeding) AC provider, or as continuous / break-free current supply provider (UPS). 2.1 Principle schematic 6p 8p RJ11 [...]

  • Page 7

    STUDER INNOTEC XP- COMPACT technical specification (chap.6). The battery ch arger is meant for the lead-acid and lead-gel batter- ies. Thanks to the floating charge system the ba ttery can remain continuously connected. 2.2.4 The solar charge controller (optional) With the built-in solar charge controller, the XP-C OMPACT is a complet e solar-power[...]

  • Page 8

    STUDER INNOTEC XP- COMPACT 2.3.3 Connection in parallel and in serie 12V 12V 12V 12V 24V 3 Mounting and installing 3.1 Installation place The location of the XP-COMPACT must be chosen by the following criteria: - Protection against unauthorized handling - Dry dust free room, no condensation - Never install directly over the battery and nev er in a [...]

  • Page 9

    STUDER INNOTEC XP- COMPACT Connecting must be done by qualified staff. Material such as cab l e, connectors and distribution boxes, fuses etc. used in the installation must comply with the respective valid low-voltage installa- tion rules and regulations. 3.4.2 Protection cover for the terminals con- nections The protection cover is available in op[...]

  • Page 10

    STUDER INNOTEC XP- COMPACT 3.6 Cabling/wiring Connecting of the XP-COMPACT is a very important step in the installation. You must take care that all connecting work is carried out in a clean and correct manner and that under no circum- stance a cable is connected to a wrong terminal. Connecting of the XP-COMPACT must be carried out in the following[...]

  • Page 11

    STUDER INNOTEC XP- COMPACT 3.6.6 Connection to Auxiliary Contact On these three terminals is a potential free change-over contact. The maximal permitted current and voltage for this is 16A/250Vac. The LED 5 “Contac t active” shows the position of them: alight means active and off means non-active . The schematic view of the connections on the f[...]

  • Page 12

    STUDER INNOTEC XP- COMPACT 4.2 Display and control parameters on remote control panel (optional) 16 0 OFF AC OUT Over Temp. Overload AC IN SOLAR CHARGE Contact manual Contact active Program COMPA CT AUXILIARY CONTACT ON/OFF INVERTER - CHARGER (Select) RCC-01 INV ERT ER CHARGER (Program ) (Change s tatus) Ba tte ry Low/High RESET ALARM 10 20 30 40 5[...]

  • Page 13

    STUDER INNOTEC XP- COMPACT 13 OFF XP-COMPACT is turned off. Turn- ing it back on is only possible manually. XP-COMPACT is for the time be- ing turned off. Turning it back on will follow automatically! 14 Battery Charger and/or Solar Charge Controller are doing an equalization cycle 15-18* Charge condition of Battery LED 15 – Absorption time is ru[...]

  • Page 14

    STUDER INNOTEC XP- COMPACT User manual XP-COMPACT V2.0 E 13 perature synchronizes the relay with the alarm signal. In this way, for exa m ple, an emergency back up system can be started without any break in the energy supply. 4.6.4 Battery Condition Deep discharging of the lead-acid batteries leads to high losses in capacity and early aging. This i[...]

  • Page 15

    STUDER INNOTEC XP- COMPACT 4.7.2 Equalization charging Before you program the XP-COMPACT for Equalizat ion-charge you must check with your supplier that the batteries are suitable for this process. Equalization is recommended for the lead-acid batteries in order to mix well the electrolyte fluid and to clean the lead plates. Equalization mode shoul[...]

  • Page 16

    STUDER INNOTEC XP- COMPACT the transfer contact is active, then you have at the output AC OUT the same voltag e as that at the input. This voltage can not be modified by the XP-COMPACT! 4.8.1 Set the transfer voltage threshold The voltage threshold of the transfer is factory settled at 200Vac. This value is acceptable in most application. However, [...]

  • Page 17

    STUDER INNOTEC XP- COMPACT 4.10 The Multifunctional Contact In the XP-COMPACT there is a built-in power rel ay. The potential-free change-over contact (NO – NC) of this power relay is connected to the screw terminal AUX CONTACT. Maximum Contact load: 230V ac /12Vdc/24Vdc/16Amp 60Vdc/3 Amp. ! The contact is activated when t he XP-COMPACT is halted[...]

  • Page 18

    STUDER INNOTEC XP- COMPACT 5.3 Battery Condition Built-in microprocessor calculates the actual state of charge of the battery and displays it on L ED 15 – 18. The LED 14 is lit when the system is carrying out a charge cycle with equalization. The voltage levels and charge characteristics can be changed through Programming. The instruc- tion for p[...]

  • Page 19

    STUDER INNOTEC XP- COMPACT 6.1 Standard setting The XP-COMPACT is delivered with the following default setting: 6.1.1 Battery voltage Low voltage 11.6V / 23.2V / 46.4V Float Charge 13.5V / 27.0V / 54.0V End of Charge Voltage 14.4V / 28.8V / 57.6V Equalization 15.3V / 30.6V / 61.2V Absorption Time: 2 Hours 6.1.2 Auxiliary c ontact Active in case of [...]

  • Page 20

    STUDER INNOTEC XP- COMPACT table 6.3.1. If desired, repeat the operation with any other parameter (voltage or time) to be changed. If during 10 seconds no buttons are pressed, the selected values are automatically stored and the XP-COMPACT switches back in to the normal operating status. The voltage levels and times changed through progra mming are[...]

  • Page 21

    STUDER INNOTEC XP- COMPACT 6.4.3.3 Second priority cut-off The Auxiliary Contact can use to cut-off second priori ty load with the criteria of the battery status or overtemp. One of the 4 LED 15 to 18 or 10 will be chosen as the cut off criteria. The second prior- ity loads will be supply only if the ba ttery as a sufficient residual capacity 6.5 D[...]

  • Page 22

    STUDER INNOTEC XP- COMPACT User manual XP-COMPACT V2.0 E 21 9 Technical Data Model XPC1112 XPC1624 XPC1648 Inverter Nominal battery voltage 12 V 24 V 48 V Input voltage range 9.5 – 17 V 19 – 34 V 38 – 68 V Nominal power 1100 W 1600 W 1600 W Maximum power load 30 min. P30 1400 W 2200 W 2000 W Maximum power load 5 sec 3 x Pnom Maximum load up t[...]