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Studer Innotec XTH 6000-48 manual

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  • Page 1

    STUDER Innotec Xtender Installation and operating Instructions Xtender V1.3 Page 1 INSTALLATION AND OPERATING INSTRUCTIONS Unit combining inverter, battery charger and transfer system. Xtender XTH 3000-12 XTH 5000-24 XTH 6000-48 XTH 8000-48 + BTS-01 temperature sensor STUDER Innotec Rue des Casernes 57 CH – 1950 Sion Tel. +41 (0)27 205 60 80 Fax.[...]

  • Page 2

    STUDER Innotec Xtender Installation and operating Instructions Xtender V1.3 Page 2 TABLE OF CONTENTS 1 INTRODUCTION ................................................................................................................ 3 2 GENERAL INFORMATION................................................................................................ 3[...]

  • Page 3

    STUDER Innotec Xtender Installation and operating Instructions Xtender V1.3 Page 3 1 Introduction Congratulations! You are about to install and use a device from the Xtender range. Yo u have chosen a high-tech device that will play a central role in energy saving for your electrical installation. The Xtender has been designed to work as an inverter[...]

  • Page 4

    STUDER Innotec Xtender Installation and operating Instructions Xtender V1.3 Page 4 2.2 Conventions This symbol is used to indicate the presence of a dangerous voltage that is sufficient to constitute a risk of electric shock. This symbol is used to indicate a risk of material damage. This symbol is used to indicate information that is important or [...]

  • Page 5

    STUDER Innotec Xtender Installation and operating Instructions Xtender V1.3 Page 5 2.3.2 E XCLUSION OF LIABILITY The placement, commissioning, use , maintenance and servicing of the Xtend er cannot be the subject of monitoring by Studer I nnotec. For this reasons we assume no responsibility and liability for damage, costs or losses resulting from a[...]

  • Page 6

    STUDER Innotec Xtender Installation and operating Instructions Xtender V1.3 Page 6 Never try to charge frozen batteries. When working with the batteries, a second perso n must be present in order to lend as sistance in the event of problems. Sufficient fresh water and soap must be kep t to hand to allo w adequate and immediate was hing of the skin [...]

  • Page 7

    STUDER Innotec Xtender Installation and operating Instructions Xtender V1.3 Page 7 3.5 Fastening The Xtender is a heavy unit a nd must be mounted to a wall d esigned to bear such a l oad. A simple wooden panel is insufficient. The Xtender must be in stalled vertically with sufficient space around it to guarantee adequate ventilation of the device ([...]

  • Page 8

    STUDER Innotec Xtender Installation and operating Instructions Xtender V1.3 Page 8 Fig. 4a A U X I L L A R Y C O N T A C T L 1 L 2 L 3 A U X 1 A U X 2 A C O u t p u t A C I n p u t L L ON Ope n T erminated OFF Te m p . Sens. 1 1 2 A B 123 2 3 5 6 7 8 9 10 11 12 4 Main swi t ch 13 14 ! Wa r ni n g ! Chec k b attery pol ari ty (+/ -) befo re co nnect[...]

  • Page 9

    STUDER Innotec Xtender Installation and operating Instructions Xtender V1.3 Page 9 12 -BAT Negative pole battery connection terminals and when tightening the clamp. 13 AC Input Connection terminals for the alternative power supply (generator or public network) See chapter 4.5.7 - p. 14. Note: It is imperative that the PE terminal be connected. 14 A[...]

  • Page 10

    STUDER Innotec Xtender Installation and operating Instructions Xtender V1.3 Page 10 vehicles and leisure vehicles. In these cases, two separate AC inputs are often required, one connected to the grid and the other connected to an on-bo ard generator. Switching between two sources must be carried out using an automatic or manual reversing s witch, c[...]

  • Page 11

    STUDER Innotec Xtender Installation and operating Instructions Xtender V1.3 Page 11 This connection (C) is not permitted if a sock et is installed upstream of the Xtender. 4.2.3 I NSTALLATION WITH AUTOMATIC PE- NEUTRAL SWITCHING In certain applications, it is desirable to keep the neutral upstr eam and downstream of the Xtender separated (C) while [...]

  • Page 12

    STUDER Innotec Xtender Installation and operating Instructions Xtender V1.3 Page 12 4.3.4 D IMENSIONING THE ALTERNATIVE ENERGY SOURCES In a hybrid system, the alternative energy sources such as the solar generator, wind power and small hydropower should, in principle, be dime nsioned in such a way as to be able to cover the average daily consumptio[...]

  • Page 13

    STUDER Innotec Xtender Installation and operating Instructions Xtender V1.3 Page 13 4.5.4 BATTERY - SIDE CONNECTION Before connecting the battery, carefully check th e voltage and polarity of the battery using a voltmeter. Incorrect polarity or surge voltage may seriously damage the device. Prepare the batteries for connection: appropriate battery [...]

  • Page 14

    STUDER Innotec Xtender Installation and operating Instructions Xtender V1.3 Page 14 4.5.6 C ONNECTING THE CONSUMERS AT THE 230 V AC OUTPUT High voltages may be present on the connec tion terminals (13) and (14). Make sure that the inverter is deactivated and that there is no AC or DC voltage present on the AC IN terminals and battery terminals, bef[...]

  • Page 15

    STUDER Innotec Xtender Installation and operating Instructions Xtender V1.3 Page 15 The length of the communication bus cable must not exceed 300 m. In a system comprising a single Xtender, the connection of the RCC -02 or RCC-03 may be conducted without stopping the Xtender (warm). The communication bus will be used to interconnect other Xtender i[...]

  • Page 16

    STUDER Innotec Xtender Installation and operating Instructions Xtender V1.3 Page 16 6 Description and functioning The Xtender is a sine wave inverter with a battery charger. It has been developed for use as a stand- alone installation to supply AC voltage (not conn ected to the grid) or as a continuous supply. 6.1 Circuit diagram RJ 45 A C IN N N B[...]

  • Page 17

    STUDER Innotec Xtender Installation and operating Instructions Xtender V1.3 Page 17 range {1187} by means of the RCC-02/03 remote cont rol. When the configuration is set to 0 the inverter will still operate even in the absence of any consumer. In standby mode the system will thus consume minimal power from the battery (see table of technical data p[...]

  • Page 18

    STUDER Innotec Xtender Installation and operating Instructions Xtender V1.3 Page 18 {1 140} {1 156} {1 138} {1 159} a d e 28 29 ACin= OK Cycle de charge simplifié, sans limitation de courant d'entrée The charge cycle, programmed by default, as shown in the example described in the figure opposite, runs automatically. The line (28) indicates [...]

  • Page 19

    STUDER Innotec Xtender Installation and operating Instructions Xtender V1.3 Page 19 Much more complex charge profiles or exclusion of the charger can be configured using the RCC-03/03 remote control. Configuration of the battery is the responsibilit y of the operator. Incorrect configuration that does not correspond to the charging methods of the b[...]

  • Page 20

    STUDER Innotec Xtender Installation and operating Instructions Xtender V1.3 Page 20 control is required. When this func tion is activated {1126}, it allows the current from the battery to be supplied to the user in order to guarantee that th e current at the input of the device doe s not exceed the limit set {1107}. If the input current limit is ex[...]

  • Page 21

    STUDER Innotec Xtender Installation and operating Instructions Xtender V1.3 Page 21 A battery voltage greater than 1.66 x the no minal voltage may lead to significant damag e or destroy the device. Overheating of the Xtender, Insufficient ventilati on, increased ambient te mperature or obstructed ventilation may lead to overheating of certain inter[...]

  • Page 22

    STUDER Innotec Xtender Installation and operating Instructions Xtender V1.3 Page 22 6.3 Multi-unit configurations Several Xtenders can be used in the same system , either to create a three-phase system or to increase the power output of a single or two ph ases. The implementation of this configuration requires particular precautions and it must be [...]

  • Page 23

    STUDER Innotec Xtender Installation and operating Instructions Xtender V1.3 Page 23 6.4 Accessories 6.4.1 C ONTROL CENTRE AND RCC-02/03 ( REMOTE CONTROL ) DISPLAY An RCC-02/03 remote display and programming unit can be optionally connected to the Xtender via one of the two RJ45-8-type “Com. Bus” (3) connectors. These connectors may only be used[...]

  • Page 24

    STUDER Innotec Xtender Installation and operating Instructions Xtender V1.3 Page 24 Auto restart Absorptio n Float Input l i mite d Load search Over load Over t emp . Bat. o ver volt. Multim ode P ower C entr e Blin kin g i ndica tor X TH-5000-2 4 Inverter + Ch arger + A utom. transfer + Input cu rrent manager 46 45 44 43 42 41 6.4.2 BTS-01 TEMPERA[...]

  • Page 25

    STUDER Innotec Xtender Installation and operating Instructions Xtender V1.3 Page 25 2x Stoppage due to overload in the equipment, due to either a short-circuit or too high a load for the inverter. In this event the equipment will make several attempts restart {1133} every few seconds and will stop if the overload remains (see chap. 6.2.9 – p. 20)[...]

  • Page 26

    STUDER Innotec Xtender Installation and operating Instructions Xtender V1.3 Page 26 8 Maintenance of the installation With the exception o f the periodic checking of connections (tightening and ge neral condition) the Xtender does not require any special maintenance . 9 Product recycling The models of the Xtender series confor m to the European dir[...]

  • Page 27

    STUDER Innotec Xtender Installation and operating Instructions Xtender V1.3 Page 27 11 Comments of annexes’ figures Fig. Description and comment 1a Dimensioning table for the downstream protection device (F) . See chap. 4.5.6 – p.14. 1b Type plate and series no. See chapter 16 - p. 32. The intactness of this label is vital for any possible warr[...]

  • Page 28

    STUDER Innotec Xtender Installation and operating Instructions Xtender V1.3 Page 28 Fig. Description and comment 10a Example of installation in a vehicle (AC part) Special features: The connection of the neutral (C) is not permitted (presence of a socket upstream). The earth-neutral connection is absent in inverter mode (neutral stand-alone system)[...]

  • Page 29

    STUDER Innotec Xtender Installation and operating Instructions Xtender V1.3 Page 29 Fig. Description and comment 16 Example of cabling of 9 Xtenders in three-phase and parallel – AC part Special feature: In fixed high power installations, it is advised that a shared neutral be retained, distributed to all parties in the grid (see (C)) The comment[...]

  • Page 30

    STUDER Innotec Xtender Installation and operating Instructions Xtender V1.3 Page 30 13 Figure element's (AC part) Elem. Description Comment A Input supply cable The section is determined by means of the maximum current at source and the protection device (H). In multi-unit systems, ca bles (A) of the same phase must have the same length and se[...]

  • Page 31

    STUDER Innotec Xtender Installation and operating Instructions Xtender V1.3 Page 31 Elem. Description Comment T Non-secured grid Distribution to users supplied exclusively via the present grid or the generator. This distribution is carried out in conformity with the local standards and regulations. U Public grid The connection to the public grid im[...]

  • Page 32

    STUDER Innotec Xtender Installation and operating Instructions Xtender V1.3 Page 32 Pos. Deno mination Description Comment 10 L1/L2/L3 Phase selection jumpers. See chapter 6.3.1. – p.22. Jumper default at position L1 11 +BAT Positive pole battery connection terminals 12 -BAT Negative pole battery connection terminals Carefully read chapter 4.5 ?[...]

  • Page 33

    STUDER Innotec Xtender Installation and operating Instructions Xtender V1.3 Page 33 Pos. Denomination Description Comme nts 33 U Battery Rated battery voltage (input area) See chapter 6.2.8– p. 20 34 U ACin Rated AC input voltage (input area) See chapter 6.2.3 – p. 17 35 I ACin/out Maximum current at input / output See chapter 6.2.6 - p. 19. 36[...]

  • Page 34

    STUDER Innotec Xtender Installation and operating Instructions Xtender V1.3 Page 34 17 Table of standard configurations No. of config. Denomination / description Units Fact. value Mod. value 1107 Maximum current of the AC source A 30 1108 Undervoltage of the empty battery V/cell 1.93 1109 Sub-voltage of the charged battery V/cell 1.75 1110 Restart [...]

  • Page 35

    STUDER Innotec Xtender Installation and operating Instructions Xtender V1.3 Page 35 No. of config. Denomination / description Units Fact. value Mod. value 1298 Increment step of the adaptive low voltage method mV/cell 20 1300 Number of overloads permitted before definite stoppage -- 3 1303 Number of battery overvoltages accepted before definite sto[...]

  • Page 36

    STUDER Innotec Xtender Installation and operating Instructions Xtender V1.3 Page 36 18 Technical data Model XTH 3000-12 XTH 5000-24 XTH 6000-48 XTH 8000-48 Inverter Rated battery voltage 12 V 24 V 48 V 48 V Input voltage range 9.5 - 17 V 19 - 34 V 38 - 68 V 39 - 68 V Continuous power @ 25 °C 2500 VA 4500 VA 5000 VA 7,000 VA Smart boost power 3000V[...]