Sundance Spas 680 manual

Burlington TM • Denali TM • T acoma TM 6530-680, Rev . B[...]

Attention New Spa Owner! Congratulations on the purchase of your new Sundance® 680 series spa! The following is a list of automated functions and maintenance recommendations for your new spa. Automated functions have been listed below in an attempt to suppress any operational concerns you may have during startup and the rst 24-hours of ownershi[...]

T able of Contents 1.0 Important Spa Owner Information ..................................1 2.0 FCC Notice ........................................................................ 1 3.0 Important Safety Instructions ......................................... 2 3.1 Important CSA Safety Information (Canada Only) ............. 4 3.2 Hyperthermia .......[...]

1 1.0 Spa Maintenance ............................................................25 1 1.1 Cleaning The Filter ...........................................................25 1 1.2 Draining and Refilling ....................................................... 25 1 1.3 Cleaning The Spa Interior ................................................ 27 1 1.4[...]

Page 1 1.0 Important Spa Owner Information Y our Sundance® 680 series spa is constructed to the highest standards and is capable of providing many years of trouble-free use. However , because heat retentive materials are utilized to insulate the spa for effi- cient operation, an uncovered spa surface directly exposed to sunlight and high temperatu[...]

Page 2 3.0 Important Safety Instructions READ AND FOLLOW ALL INSTRUCTIONS CAREFULL Y! When installing and using this electrical equipment, basic safety precau- tions should always be followed, including: 1. W ARNING: T o reduce the risk of injury , do not permit children to use this product unless they are closely supervised at all times. 2. W ARNI[...]

Page 3 National Electrical Code/USA, ANSI/NFP A 70. The disconnect must be readily accessible and visible to the spa occupant but installed at least 5 feet (1.5m) from the spa water . 8. W ARNING: T o Reduce the Risk of Injury: 9. The water in a spa should never exceed 104°F (40°C). W ater temperatures between 100°F (38°C) and 104°F (40°C) ar[...]

Page 4 3.1 IMPORT ANT CSA SAFETY INSTRUCTIONS (CANADA ONL Y) When using this electrical equipment, basic safety precautions should always be followed, including the following: 1. READ AND FOLLOW ALL INSTRUCTIONS. 2. A green colored terminal or a terminal marked G, Gr , Ground, Grounding or the symbol* is located inside the supply terminal box or co[...]

Page 5 W ARNING: Pregnant or possibly pregnant women should consult a physician before using a spa. W ARNING: W ater temperature in excess of 38°C (104°F) may be injurious to your health. W ARNING: Before entering the spa, measure the water temperature with an accurate thermometer . W ARNING: Do not use a spa immediately following strenuous exerc[...]

Page 6 3.3 CAUTIONS 1. Persons suffering from heart disease, diabetes, high or low blood pressure, and any condition requiring medical treatment, pregnant women, the elderly , or infants should consult with a physician before using a spa. 2. The Consumer Products Safety Commission/USA has stated that the water temperature in a spa should not exceed[...]

Page 7 this point and any ground metal equipment, metal water pipe or conduit within 5 feet (1.5m) of the spa, or copper clad grounding rod buried within 5 feet (1.5m) of the spa. Bonding wire must be at least No. 8 A WG (8.4mm 2 ) solid copper wire. This is a most important safety assur- ance feature. Before installing your spa, check with your lo[...]

Page 8 4.1 Outdoor Location In selecting the ideal outdoor location for your spa, we suggest that you take into consideration the following: • The proximity to changing area and shelter (especially in regions subject to cold weather). • The pathway to and from your spa (this should be free of debris so that dirt and leaves are not easily tracke[...]

Page 9 5.0 Power Requirements Sundance® spas are designed to provide optimum performance and flexibility of use when connected to the maximum electrical service listed in the tables below . If you prefer , your dealer can perform a minor circuit board modification to allow your spa to accept an electrica l service other than the factory setting. U[...]

Page 10 Export Denali/T acoma 1-Pump Models (50Hz) 230V/20A* 230V/30A** V oltage: 230 V AC 230 V AC # of Wires: 3 3 Frequency: 50Hz 50Hz Current Draw: 15A 21A Circuit Breaker: 20A 30A * In the 20A configuration, the heater will not operate while either jets pump is running in high speed.. This is the factory setting. ** In the 30A configuration, th[...]

Page 1 1 6.0 Electrical Wiring Instructions IMPORT ANT NOTICE: The electrical wiring of this spa must meet the requirements of the National Electrical Code/USA (NEC) and any applicable state or local codes. The electrical circuit must be installed by a qualified electrician and approved by a local building/electrical inspection authority . 1. Conve[...]

Page 12 ANSI/NFP A 70. The disconnecting means must be readily accessible to the spa’s occupant but installed at least 5 feet (1.5m) from spa water . 6. The electrical circuit supplied for the spa must include a suitable ground fault circuit interruptor (GFCI) as required by NEC Article 680-42. 7. T o gain access to the spa’s power terminal blo[...]

Page 13 BLUE BLUE BROWN BROWN 1 2 US/Canada Burlington Models: 240 V AC, 3-Wire Connection (60Hz) Figure-F TB1 All Export Burlington/Denali/T acoma Models: 230 V AC, 3-Wire (50Hz) to Circuit Board BLK RED Power In RED RED BLK BLK 1 2 Figure-E TB1 to Circuit Board Power In Green TB3 Green TB3 GRN WHT WHT BLK BLK BLK RED 1 2 3 Figure-C TB1 to Circuit[...]

Page 14 7.0 Spa Fill Up Procedure FOR BEST RESUL TS, READ EACH STEP IN ITS ENTIRETY BEFORE PROCEEDING WITH THA T STEP . 1. Prepare The Spa For Filling • Clear all debris from the spa. (Although the spa shell has been polished at the factory , you may want to treat it with a specially formulated spa cleaner . Consult your authorized Sundance deale[...]

Page 15 5. Add Start-Up Chemicals Add the spa water chemicals as recommended by your autho - rized Sundance dealer . See section titled “WA TER QUALITY MAINTENANCE” (page 29) for general guidance. 6. Establish A Stable Sanitizer Reading Establish a stable sanitizer reading between 3 ppm and 5 ppm chlorine or 4 ppm and 6 ppm bromine. T o ensure [...]

Page 16 8. Place Cover On Spa • Keeping the insulating cover in place anytime the spa is not in use will reduce the time required for heating, thereby minimizing operating costs. • The time required for initial heat-up will vary depending on the starting water temperature. DANGER: Risk of injury , always check water temperature carefully before[...]

Page 17 CAUTION: Never leave your spa unattended for any reason while the cover is open and accessible to small children and animals! 1 1. T urn off power to the spa at the circuit breaker , then drain spa as outlined in section 1 1.2 (page 25-26). 12. Rell spa with clean tap water from garden hose until water covers all jets (DO NOT OVERFILL!) [...]

Page 18 sanitizer reading within the levels recommended by the Association of Pool And Spa Professionals/USA printed on the inside cover of this manual. If sanitizer levels are not stable at this time, it will be necessary to repeat this procedure in its entirety (steps 1-15) until stable sanitizer readings are achieved.[...]

Page 19 B C D E F G A 8.0 Control Functions 8.1 Control Panel A. LED Display: Can display current water temperature (default display), water temperature set point, selected filtration/heating mode, and error messages. B. Heat Indicator: Lit when heater is on. C. W armer ( + ) Button: Increases water temperature set point. D. Cooler ( - ) Button: De[...]

Page 20 8.2 General Spa Features And Controls 1 2 3A 4 4 4 4 4 5 7 8 6 3C 3B 1. Control Panel 2. Skimmer , Basket And Filter Cartridge. 3. Air Controls (3A-3C) 4. Therapy Jets (outer ring adjusts volume, nozzle adjusts flow stream angle) 5. Spa Light 6. Suction Fitting and Filter (Filter protects plumbing and Divert-A-Jet valve in Denali models fro[...]

Page 21 9.0 Operating Instructions The spa control system has automatic functions that operate upon start-up and normal operation to protect the system. Upon power up, the readout displays the following information: 1. Control panel displays current software release (e.g. 5.54), then; 2. Control panel displays “888” and all indicator LEDs are l[...]

Page 22 9.3 Light Button The LIGHT button activates the spa light when pressed. The light has a one-hour default. 9.4 Adjusting Individual Jet Flow The water flow to the individual jets in your spa can be increased or decreased by rotating the outside jet face. Note: Always keep at least 6 adjustable jets open at all times. 9.5 Selecting Desired Ma[...]

Page 23 10.0 Automatic Filtration Cycles The control system activates a programmable “standard” or “economy” filtration cycle to remove debris from your spa. These cycles use the low speed pump, skimmer basket, and filter cartridge quickly clear “skim” the water of debris and minimize their “bathtub ring” affect. Apart from their fi[...]

Page 24 Standard Filtration/Heating Modes (F1 - F3) F1 4 hours of filtration/heating per day (one 2-hour cycle every 12 hours). F2 6 hours of filtration/heating per day (one 2-hour cycle every 8 hours). F3 8 hours of filtration/heating per day (one 2-hour cycle every 6 hours). Economy Filtration/Heating Modes (F4 - F6) F4 4 hours of filtration/heat[...]

Page 25 1 1.0 Spa Maintenance Proper and regular maintenance of your spa will help it retain its beauty and performance. Y our authorized Sundance dealer can supply you with all the information, supplies, and accessory products you will need to accomplish this. 1 1.1 Cleaning The Filter Y our Sundance spa is equipped with a skimmer basket and filte[...]

Page 26 for a change when you cannot control sudsing and/or you can no longer get the normal feel or sparkle to the water even though the key water balance measurements are all within the proper parameters. W ARNING! READ THIS BEFORE DRAINING: T o prevent damage to the spa’s components, turn off power to the spa at the circuit breaker before drai[...]

Page 27 1 1.3 Cleaning The Spa Interior T o preserve the sheen of your spa’ s surface, it is crucial that you avoid using abrasive cleaners or cleaners which have adverse chemical ef fect on the surface. If you are not certain as to the suitability of a particu- lar cleanser , consult your authorized Sundance dealer . Regardless of the cleanser u[...]

Page 28 1 1.6 Winterizing Y our Sundance® spa is designed to automatically protect itself against freezing when operating properly . During periods of severe freezing tem- peratures, you should check periodically to be certain that the electrical supply to the spa has not been interrupted. In extreme, bitter cold weather less than -20°F (-29°C),[...]

Page 29 12.0 W ater Quality Maintenance Maintaining the quality of the water within specified limits will serve to enhance your enjoyment and prolong the life of the spa’ s equipment. It is a fairly simple task, but it requires regular attention because the water chemistry involved is a balance of several factors. There is no simple formula, and [...]

Page 30 CAUTION: Do not use chlorine tablets (trichlor) in your spa. This chemical can have an extremely corrosive effect on certain materials in the spa. Damage caused by use of this chemical, or improper use of any chemicals, is not covered under the spa’s warranty . 12.3 Optional CD Ozone Water Maintenance System If you have elected to have yo[...]

Page 31 13.0 Error Conditions / Error Messages Y our spa has a self-diagnostic control system. The system will automati- cally display the following if a problem is detected. 13.1 Panel displays SN1 Open sensor (heater is disabled) or shorted sensor (spa is deactivated). The high-limit temperature sensor is not functioning. Y our authorized Sundanc[...]

Page 32 operate to circulate and warm water through the plumbing spa is out of danger . See “Winterizing” section 1 1.6 for details (page 28). 13.7 Panel Displays OH W ater temperature is above acceptable limits. Do not enter spa! W ater temperature has reached 1 12 °F (44°C) and the low speed pump has activated to circulate water through hea[...]

Page 33 14.0 T roubleshooting Procedures In the event your spa is not working the way it should, please first review all the installation and operating instructions in this manual and check the message on the panel display . If you are still not satisfied it is work- ing properly , please follow the appropriate troubleshooting instructions. Note: I[...]

Page 34 14.5 No Heat 1. Check thermostat setting. 2. Keep the spa cover in place while heating. 3. Check the settings to see if your spa is in economy filtration/heating mode (page 23-24). Should checking the above steps fail to correct the problem, please call your dealer so that they may arrange service. We build the best spas in the industry . N[...]

Page 35 Opti onal Ozon ator O 3 Standard 3-Wire 120 V AC Connection (60 Hz, 1 Phase, 15A Service) Use copper conductors ONL Y . Wire size must be appropriate per NEC and/or local codes. WHT WHT WHT WHT WHT WHT BLK BLK BLK BLK BLK BLK BLK BLK RED RED RED * RED * RED * RED Heater 1.0 kW @ 120 V AC (3-wire connection) 4.0 kW @ 240 V AC (4-wire connect[...]

Page 36 16.0 Burlington Circuit Diagram (60Hz) This wiring diagram is used for all Burlington US/Canada 240 V AC (60Hz) dedicated power models. OZON A T OR ( OPTI ONAL ) O 3 GRN TB1 Standard 240 V AC, 3-Wire Connection (60Hz, 1-Phase Service) USE COPPER CONDUCTORS ONL Y . WIRE SIZE MUST BE APPROPRIA TE PER NEC AND/OR LOCAL CODES RED RED J6 BLK J5 W[...]

Page 37 Standard 3-Wire 230 V AC Connection (50 Hz, 1 Phase Service) Use copper conductors ONL Y . Wire size must be appropriate per NEC and/or local codes. BLK BLK BLU BLU BLU BLU BLU BLU BRN BRN BRN BRN BRN BRN BRN Heater 2.7kW @ 230 V AC Pressure Switch Hi-limit/Freeze Sensor T emperature Sensor J2 J3 Spa Light T ran sfo rmer 230 V AC J1 Logic J[...]

Page 38 18.0 Burlington Export Circuit Diagram (50Hz) This wiring diagram is used for all Export Burlington 230 V AC (50Hz) dedicated power models. OZON A T OR ( OPTI ONAL ) O 3 GRN TB1 230 V AC 3-Wire Connection (50Hz, 1-Phase Service) USE COPPER CONDUCTORS ONL Y . WIRE SIZE MUST BE APPROPRIA TE PER NEC AND/OR LOCAL CODES BLU BLU J6 BRN J5 BRN WHT[...]

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14525 Monte Vista Avenue, Chino, Calif ornia 91710 / U.S.A. Pho ne 90 9 60 6 7 733 | Fax 90 9 60 6 0195 6530-680, Rev . B ©2006 Sundance Spas, Inc. Printed in U.S.A.[...]