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Taylor 390 manual

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Table of contents for the manual

  • Page 1

    OPERA T OR’S MANUAL Model 390 Slush Freezer Original Operating Instructions 048693 - M 6/01 (Original Publication) (Updated 8/4/14)[...]

  • Page 2

    Com plete this page for quick r efere nce when ser vice is r equired: T aylor Distri butor: Address: Phone: Serv ice: Par ts: Date of Installation: Infor mation found on the da ta label: Model Number: Seri al Number: Electrical S pecs: V oltage Cycle Phase Maximum Fuse Si ze: A Minimum Wi re Ampacity: A E 2001 Carrier Comm ercial Ref riger ation, I[...]

  • Page 3

    Model 3 90 T able of Conte nts T a ble of Contents Section 1 T o the Installer 1 ....................................... Installer Safety 1 ................................................... Site P reparation 1 .................................................. W ater Connections (W ater Cooled Units Only) 2 ....................... Air Cool ed Uni[...]

  • Page 4

    T able of Conte nts Mode l 39 0 T able of Contents - Page 2 Se ction 7 Impor tant: Operator C hecklis t 15 ......................... During Cl eaning And Saniti zing 15 .................................... T roubleshooting Guide 15 ............................................ Regular Maintenance Checks 15 ...................................... Wint[...]

  • Page 5

    1 Model 3 90 T o the I nstaller 131 125 Section 1 T o the Installer The f ollowing infor mation has been inc luded in the manual as saf ety and regulat ory guidelines. F or complet e inst allation inst ruc tions, please see t he Inst allat ion Checklist . Installer Safety In all ar eas of t he world, equipment should be installed i n accordance wit[...]

  • Page 6

    2 Model 3 90 T o the I nstaller 1 10328 W ater C onnections (W ater Cooled Units Only) An adequate c old wat er supply must be provided with a hand shut - off valve. On the under side of the base pan, two 3/ 8” I . P . S. (for s ingle- head units) or two 1/2” I. P .S. (f or double - head unit s) water connect ions for inlet and out let hav e be[...]

  • Page 7

    3 Model 3 90 T o the I nstaller 130916 S Stat ionary appliances whic h are not equipped with a power cor d and a plug or another devic e to disc onnect t he appliance from t he power s ource mus t have an all- pole disconnec ting devic e with a c ontact gap of at least 3 mm inst alled in the ex ter nal installat ion. S Appliances t hat are perm ane[...]

  • Page 8

    4 Model 3 90 T o the O perator 131 125 Sec tion 2 T o the O perator The f reezer you have purchased has been carefully engineered and manuf act ured t o give you dependable operat ion. T he T aylor Model 390, when properly operat ed and cared f or , will pr oduce a cons istent quality pr oduct . Like all m echanical pr oducts , it will require c le[...]

  • Page 9

    5 Model 3 90 Safety 130916 Se cti on 3 Sa fety We at T aylor are conc erned about t he saf ety of the operat or when he or s he comes in c ontact with t he fr eezer and it s part s. T aylor has gone to ext reme effort s t o design and manuf actur e built - in saf ety feat ures t o prot ect both you and t he serv ice technician. As an ex ample, war [...]

  • Page 10

    6 Model 3 90 Safety 130916 DO NOT use a wat er jet t o c lean or rinse t he fr eezer . F ailure to follow these i nstr ucti ons m ay result in serious elect ric al shock. S DO NOT allow unt rained pers onnel to operat e this m achine. S DO NOT operat e t he freez er unless all serv ice panels and access doors ar e restrain ed with screws. S DO NOT [...]

  • Page 11

    7 Mo del 390 Op erato r Parts I den ti fi catio n Section 4 Operator Parts Identif ication Item Descripti on Part Numb er 1 Hopper Cover X38458 2 Gask et - Hopper Cover 038375 3 Feed T ube 015176- 9 4 Drip Pan 035034 5 Splash Shield 046177 6 Drip Tray 046275[...]

  • Page 12

    8 Model 3 90 Op erato r Parts I den ti fi catio n Beater Assem bly Item Descripti on Part Numb er 1 Fr eezer Door X47982 2 Gasket- Door 014030 3 Fr ont Bearing 0131 16 4 O - Ring - Baffle 018550 5 Baffle Arm 047729 6 Baffle X47731 7 Guide Bear ing 014496 8 Beater X 46233 9 Scr aper Blade 046237 10 Clip- S craper Blade 046238 Item Descripti on Part [...]

  • Page 13

    9 Model 39 0 Impor tant: T o the Opera tor 080714 Section 5 Important: T o the Operator Contr ol Switch The cent er posit ion is “O FF ”. T he “WASH” posit ion acti vates t he beater mot or only . T he “AUTO ” position allows the beat er m otor and com press or to r un. Indicator Light - “Mix Low” Located on t he f ront of t he mach[...]

  • Page 14

    10 Model 3 90 Op erati ng Pro ced ures Section 6 Operating Procedures Following are s tep - by - s tep operating procedur es f or the m odel 390 slush f reezer. This unit has a 20 quar t (18.9 lit er) m ix hopper and t he fr eezing cylinder holds 7 quart s (6. 6 liter s) of s lush product . We begin our inst ruct ions at t he point where we enter t[...]

  • Page 15

    11 Mode l 390 Operati ng P roced ures 140804 Step 5 Inst all the fr eezer door . Place the f ront end of t he baffle into t he hole in the c enter of the door . Pos ition the door onto t he four studs on the f ront of the fr eezing cylinder and push the door int o plac e. I nstall the f our handscr ews onto t he st uds and t ighten t hem equally in[...]

  • Page 16

    12 Mode l 390 Op erati ng P roced ures 140804 Closing P rocedur es T o disass emble the m odel 390, t he following it ems will be needed: S T wo cleaning pails S Sanitiz ed st ainless st eel rer un can with lid S Necessar y brus hes (pr ovided with f reezer ) S Cleaner S Single serv ice t owels Dr aining P roduct From The Freez ing Cylinder Step 1 [...]

  • Page 17

    13 Model 3 90 Operati ng P roced ures Disassem bly BE SU RE TH E CONTR OL SWITC H IS IN THE “OFF” POSITION . F ailure to do s o may c ause injury f rom elec tr ocution or haz ardous mov ing part s. Step 1 Remove t he handscr ews, fr eezer door , baffle assem bly , beat er ass embly , scraper blades , and drive shaft fr om t he freez ing cylinde[...]

  • Page 18

    14 Model 3 90 Op erati ng Pro ced ures Br ush Cleaning Step 1 Prepar e a sink wit h an approved c leaning solution (examp les: Kay - 5 R or Stera - S heen R ). USE W ARM W A TER A ND FO LLOW THE M ANUFACTURER’S SPECIFI CA TIO NS. (If anot her approved cleaner is used, dilut e acc ording to label inst ruc tions. ) I MPO RT ANT : Follow label direc[...]

  • Page 19

    15 Model 3 90 Operati ng P roced ures 090901 Section 7 Important: Operator Checklist Dur ing Cl eaning And S anitiz ing AL W A YS FOLLOW LOCAL HEAL TH CODES. Clean in g and san i tiz in g sched u les are govern ed by fe der al, sta te, or loca l regula tory agenc ies , and mu st b e fo ll ow ed acco rd in gl y . I f t he u ni t has a “S tandby m [...]

  • Page 20

    16 Model 3 90 Op erati ng Pro ced ures 080324 Winter Stor age If the place of business is to be closed during the wint er mont hs, it is import ant to prot ect the freezer by following cert ain prec autions, par tic ularly if t he building is t o be left unheat ed and subject t o fr eezing conditi ons. Disconnec t the f reezer f rom the main power [...]

  • Page 21

    17 Model 3 90 Operati ng P roced ures Section 8 T roubleshooting Guide PROBLEM PRO BABLE CAUSE REMEDY PA G E REF . 1. No product being dispensed wit h draw valv e opened. a. I mproper m ixing of product . a. Caref ully f ollow direct ions for m ixing produc t. -- b. Mix low condit ion. b. Add mix to mix hopper . 9 2. Produc t too thin. a. Im proper[...]

  • Page 22

    18 Model 3 90 Op erati ng Pro ced ures PROBLEM PRO BABLE CAUSE REMEDY PA G E REF . 7. No f reezer oper ation wit h unit in t he “AUTO ” posit ion. a. Unit unplugged. a. P lug cord in wall recept acle. -- b. Beat er mot or has tripped the int ernal over load. b. Plac e cont rol swit ch in t he “OF F ” posit ion. A llow the mot or to c ool, t[...]

  • Page 23

    19 Model 3 90 Operati ng P roced ures Section 9 Parts Replacement Schedule P ART DESCRI PT IO N EVER Y 3M O N T H S EVER Y 6M O N T H S ANNUALL Y Drive Shaf t O - ring X Drive S haft Seal X Scr aper Blade Inspec t & Replace if Nece ssary Mini mum Baffle O - ring X Guide Bear ing X Fr eezer Door Gas ket X Fr ont Bearing X Draw V alve O - ring X [...]

  • Page 24

    20 Model 3 90 Limite d War ranty on Equipm ent 131 125 Section 10 Limited Warranty on Equipment T A YL OR CO MP ANY LI MIT ED WARRANTY O N FREE ZERS T aylor Com pany , a div ision of Car rier Comm ercial Ref rigerat ion, I nc. (“ T aylor” ) is pleas ed to prov ide this limit ed warrant y on new T ay lor-branded f reez er equipment av ailable fr[...]

  • Page 25

    21 Mode l 390 Limite d War ranty on Equipm ent 3. Replacement of wear items designat ed as Class “000” par ts in the T ay lor Operat or ’ s M anual. 4. Ext ernal hoses , elect ric al power supplies, and machine grounding. 5. Part s not supplied or designat ed by T aylor , or dam ages result ing from t heir use. 6. Retur n trips or wait ing ti[...]

  • Page 26

    22 Mode l 390 Li mit ed Warran ty on Part s 131 125 Section 1 1 Limited Warranty on Parts T A YL OR CO MP ANY LI MI TED WARRANTY O N T A YL OR G ENUINE P ARTS T aylor Com pany , a div ision of Carr ier Comm ercial Ref rigerat ion, I nc. (“ T aylor” ) is pleas ed to pr ovide this limit ed warrant y on new T ay lor genuine replacem ent c omponent[...]

  • Page 27

    23 Mode l 390 Li mit ed Warran ty on Part s LI MI TED WARRANTY EX CEPT IO NS This limit ed warrant y does not cover: 1. Labor or other cos ts inc urred for diagnos ing, repair ing, rem oving, inst alling, shipping, servicing or handling of defect ive Part s, replac ement Par ts, or new Part s. 2. Normal m aintenance, cleaning and lubricat ion as ou[...]

  • Page 28

    24 Mode l 390 Li mit ed Warran ty on Part s LI MI T A TI ON O F WARRANTY THI S L IMI TE D W ARRANT Y I S EXCL USI VE AND I S I N LI EU OF ALL O THER WARRANTIE S, CO NDIT IO NS AND/O R REMEDI ES UNDER T HE LA W, INCL UDING ANY I MPL I ED W ARRANT IES O R CONDI TI ONS O F MERCHANT ABIL I TY O R FI T NESS F OR A P ARTI CULAR P URPO SE. T HE OR IG INAL[...]

  • Page 29

    Section 12 Parts List 25 + A vailabl e Separat ely Model 3 90 Parts List 130124 Copeland Compressor - J8086700/Up (Update 134) DESCRI PT IO N P ART NUMBER QTY . WARR. CLASS REMARKS P ARTS UPDA T E ARM-BAFFLE * 390* 047729 1 103 BAFFLE ASSEMBLY X47731 1 103 +O-R ING-. 291 ID X .080W 018550 1 000 BEARING- FRONT 013116 1 000 BEARING- GUIDE 014496 1 00[...]

  • Page 30

    + A vailabl e Separat ely 26 Parts List Model 39 0 DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS QTY . P ART NUMBER COMPRESSOR-RS80C1E- CAV 051958-27 1 512 J8086700-K6036687- COPELAND-208- 230V 60HZ 1PH +CAPACITOR- RUN 012906 1 103 +CAPACITOR- START 033044-1 1 103 +RELAY-START- COMPRESSOR 051957-27 1 103 COMPRESSOR-RS80C1E- TF5-224 051958-33[...]

  • Page 31

    27 + A vailabl e Separat ely Model 3 90 Parts List DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS QTY . P ART NUMBER +PIN A. -VALVE HANDLE X25929 1 103 +VALVE-DRAW * 390* 047734 1 103 DRYER-FI LTER 3/8 X 1/4 SOLDER 048901 1 000 FORM-QUALI TY REPORT BY FAX 065712 1 000 GASKET-HOPPER COVER- 20 QT-SGL 038375 1 000 GUIDE A .-DRI P PAN *340*341* 3[...]

  • Page 32

    + A vailabl e Separat ely 28 Parts List Model 39 0 DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS QTY . P ART NUMBER PAIL- 6 QT. 023348 1 000 PAN-DRI P 19-1/2 LONG 035034 1 103 PANEL A.- FRONT *390* X47004 1 103 PANEL-SI DE *390* RI GHT 068924 1 103 S/N M1097205 & UP PANEL-SI DE-LEFT *390* 068906 1 103 S/N M1097205 & UP PANEL-REAR * 3[...]

  • Page 33

    29 + A vailabl e Separat ely Model 3 90 Parts List DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS QTY . P ART NUMBER SHELL A.- INSULATED *390/ 490* X68900-SER 1 512 S/N M1097205 & UP STUD-NOSE CONE- 5/16-18X5/ 16-18 013496 1 103 SHIELD- SPLASH-WI RE 13-11/16L 046177 1 103 SHROUD-FAN * 340/390* 052472 1 103 SWITCH A. -DRAW *340* EVC X44223[...]

  • Page 34

    + A vailabl e Separat ely 30 Parts List Model 39 0 DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS QTY . P ART NUMBER W A TER COOLED ACCUMULATOR-COPPER 2" DIA 10" 047062 1 103 BRACKET-FAN * 453/750* 038641 1 103 BRACKET-VALVE- WATER MOUNT 038777 1 103 CLAMP-HOSE- ADJ 7/16 X 25/32 010031 6 000 CONDENSER-WC- SPIRAL 11-1/ 2 OD 049309 1 [...]

  • Page 35

    31 + A vailabl e Separat ely Model 3 90 Parts List DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS QTY . P ART NUMBER + CAPACITOR- RUN 023606 1 103 + CAPACITOR- START 051960 1 103 + RELAY-COMPRESSOR START 051957- 40 1 103 MOTOR- FAN 100W 220-240 50HZ 047178-34 1 103 + CAPACITOR- RUN 019624 1 103 + BOOT-RUN CAPACITOR 031314 1 000 PULLEY 10J - 1[...]

  • Page 36

    + A vailabl e Separat ely 32 Parts List Model 39 0 DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS QTY . P ART NUMBER TOOL-O- RING REMOVAL 048260-W HT 1 000 KIT A. -TUNE UP*390* COSTCO X62226 1 000 WI TH BLADES - OPTIONAL BEARING- FRONT 013116 1 000 GASKET-DOOR 014030 1 000 BEARING- GUIDE 014496 1 000 BLADE-SCRAPER- PLASTIC 046237 2 000 O-RI N[...]

  • Page 37

    390 047730-27 11/21/13 WHT BRN BRN BLK BLK BLK WHT BLK WHT WHT BLK MIX LEVEL CONTROL BLUE BRN C YEL BLK YEL GRN/YEL GROUND FRAME SECURELY BRN RUN CAPACITOR LEESON BEATER MOTOR "CW" ROTATION 4 1 2 T8 T5 YEL WHT WHT/BLK FIG. 1 L1 L2 4 WHT/BLK GRN/YEL A. O. SMITH .5 HP BEATER MOTOR (SEE NOTE #1) 2 YEL FOR "CW" ROTATION OF A.O. SMIT[...]

  • Page 38

    390 047730-33 11/21/13 BLACK WHITE BLACK MIX LEVEL CONTROL C YELLOW BLACK YELLOW GREEN/YELLOW BROWN RUN CAPACITOR GROUND FRAME SECURELY COMPRESSOR & BEATER MOTOR PROTECTED UNDER PRIMARY SINGLE PHASING CONDITIONS L3 BLACK L3 T3 BLACK L2 L1 COM LOW OUT PROBE MIX LOW TAYLOR FREEZER P/N X41420 WASH AUTO OFF WASH AUTO OFF NC NO ADD MIX LIGHT POWER S[...]