Taylor 390 manual

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Table of contents for the manual

  • Page 1

    Model 3 90 Slu sh F reezer Opera ting Instr uctions 048693 - M 6/01[...]

  • Page 2

    Com plete this pa ge for quic k refe renc e when ser vice i s requi re d: T aylor Distri butor: Address: Phone: Serv ice: Par ts: Date of Installation: Infor mati on found on the data la bel: Model Number: Seri al Number: Electrical S pecs: V oltage Cycle Phase Maximum Fuse Si ze: A Minimum Wi re Ampaci ty: A E June, 2001 T aylor All right s res er[...]

  • Page 3

    T able of Conte nts Model 3 90 T able of Contents Section 1 T o the Installer Page 1 ....................................... W ater C onnections Page 1 ............................................... Air Cool ed Units Page 1 .................................................. Electri cal Hook-up Installati on Page 1 .................................[...]

  • Page 4

    Model 3 90 T able of Conte nts Notes :[...]

  • Page 5

    1 Model 3 9 0 T o the In staller 040419 Section 1 T o th e Installer This ma chine is de signe d for indoor use only . DO NOT inst all t he machine in an area where a water jet could be us ed. F ailure t o follow t his instr uct ion may res ult in s erious elect ric al shock. W ater Connections (W ater C ooled Units Only) An adequate c old water s [...]

  • Page 6

    2 Mo del s 383 & 384 T o the Op era tor 050906 Section 2 T o the Ope rator The s lush fr eezer you hav e purchas ed has been caref ully engineered and m anufact ured t o give you dependable operat ion. T he Taylor equipment , when properly operat ed and cared f or, will produce a consist ent qualit y product. Lik e all mechanic al product s, th[...]

  • Page 7

    3 Model 3 90 Safety 040419 Se cti on 3 Sa fety We at T aylor Company are concer ned about the saf ety of the operator when he or she comes in contact wit h the f reezer and its par ts. T aylor has gone t o ex trem e effort s t o design and manuf act ure built- in safety feat ures t o protec t bot h you and the ser vice technician. As an ex ample, w[...]

  • Page 8

    4 Model 3 90 Operato r Part s Id ent ifi cati on Section 4 Operator Parts Identif ication Item Descripti on Part Numb er 1 Hopper Cover X38458 2 Gask et - - Hopper Cover 038375 3 Feed Tube 015176-9 4 Drip Pan 035034 5 Splash Shield 046177 6 Drip Tray 046275[...]

  • Page 9

    5 Mo del 390 Op erato r Parts I den ti fi catio n Beater Assem bly Item Descripti on Part Numb er 1 Fr eezer Door X47982 2 Gask et-D oor 014030 3 Fr ont Bearing 0131 16 4 O-Ri ng- - Baf fle 018550 5 Baffle Arm 047729 6 Baffle X47731 7 Guide Bear ing 014496 8 Beater X 46233 9 Scr aper Blade 046237 10 Clip-Sc raper Blade 046238 Item Descripti on Part[...]

  • Page 10

    6 Model 3 90 Impor tant: T o the Ope rator Section 5 Important: T o the Operator Contr ol Switch The cent er position is “ OF F” . T he “ W A SH” pos ition acti vates the beat er mot or only . The “ AUTO” posit ion allows the beat er m otor and compr essor t o run. Indicator Light - - “ Mix Low” Located on t he f ront of t he machin[...]

  • Page 11

    7 Model 3 90 Op erati ng Pro ced ures Section 6 Operating Procedures Following ar e step- by-s tep operat ing proc edures f or the m odel 390 slush f reezer. This unit has a 20 quar t (18.9 lit er) mix hopper and the f reez ing cylinder holds 7 quart s (6. 6 liter s) of slush pr oduct . We begin our inst ruct ions at t he point where we enter the s[...]

  • Page 12

    8 Model 3 90 O perati ng P roced ures Step 5 Ins tall the f reezer door. Place the f ront end of t he baffle into the hole in the cent er of t he door . Pos ition t he door onto t he four st uds on the f ront of t he fr eezing cy linder and push the door int o plac e. I nst all t he four handscr ews ont o the st uds and tight en t hem equally in a [...]

  • Page 13

    9 Model 3 90 Op erati ng Pro ced ures Closing P rocedur es T o disass emble the m odel 390, t he following it ems will be needed: S T wo cleaning pails S Sanitiz ed st ainless st eel rer un can with lid S Necess ary brus hes (pr ovided with f reez er) S Cleaner S Single ser vice t owels Dr aining P roduct Fr om The Freez ing Cylinder Step 1 Place t[...]

  • Page 14

    10 Model 3 90 O perati ng P roced ures Cleaning Step 1 Prepar e two gallons ( 7.6 lit ers) of an appr oved cleaning solut ion (exam ple: K ay-5 r ). USE W ARM W A T ER AND F O LLOW THE MANUFACTURER’S SPECIFICA T IONS. Step 2 Pour t he two gallons (7.6 lit ers) of cleaning solution into t he hopper and allow it t o f low into the fr eezing cylinde[...]

  • Page 15

    11 Model 3 90 Op erati ng Pro ced ures Br ush Cleaning Step 1 Prepar e a sink wit h an approved c leaning solution (examp le: Kay-5 r ). USE W ARM W A TER AND FOL- LOW THE MANUF ACT URER ’S SPECIFICA T IONS. (I f another appr oved cleaner is used, dilut e according to label ins truc tions. ) I MPO RT ANT : F ollow label direct ions, as too STRO N[...]

  • Page 16

    12 Model 3 90 O perati ng P roced ures Section 7 Important: Operator Checklist Dur ing Cl eaning And S anitiz ing Cleaning and saniti zing schedules are gover ned by your S tat e or local regulator y agencies and must be followed acc ordingly . T he f ollowing c heck point s should be stres sed during the cleaning and sanitizing operat ions. WE RE [...]

  • Page 17

    13 Model 3 90 Op erati ng Pro ced ures Winter Stor age If the place of business is t o be c losed during the wint er mont hs, it is import ant to prot ect the freezer by following cert ain prec autions, par tic ularly if t he building is t o be left unheated and s ubject t o f reezing conditi ons. Disconnec t t he freez er fr om t he m ain power so[...]

  • Page 18

    14 Model 3 90 O perati ng P roced ures Section 8 T roubleshooting G uide PROBLEM PRO BABLE CAUSE REMEDY PA G E REF . 1. No product being dispensed wit h draw valv e opened. a. I mproper mixing of product . a. Car efully f ollow direc tions for m ixing produc t. -- -- b. Mix low condit ion. b. Add mix t o mix hopper . 6 2. Produc t too thin. a. Im p[...]

  • Page 19

    15 Model 3 90 Op erati ng Pro ced ures PROBLEM PRO BABLE CAUSE REMEDY PA G E REF . 7. No f reezer operat ion with unit in t he “AUTO ” posit ion. a. Unit unplugged. a. Plug cor d in wall recept acle. -- -- b. Beat er mot or has tripped the int ernal over load. b. Plac e cont rol swit ch in t he “OF F ” posit ion. A llow the mot or to c ool,[...]

  • Page 20

    16 Model 3 90 O perati ng P roced ures Section 9 Parts Replacement Schedule P ART DESCRI PT IO N EVER Y 3M O N T H S EVER Y 6M O N T H S ANNUAL L Y Drive Shaf t O- ring X Drive S haft Seal X Scr aper Blade Inspec t & Replace if Nece ssary Minimum Baffle O-ri ng X Guide Bear ing X Fr eezer Door Gas ket X Fr ont Bearing X Draw V alve O -ring X Bl[...]

  • Page 21

    Section 10 Parts List 17 + A vailabl e Separat ely Model 3 90 Parts List Copeland Compressor - J8086700/Up (Update 134) DES CRIPTI ON P ART NUMBER QTY. WARR. CLASS REMARKS P ARTS UPDA T E ARM-BAFFLE * 390* 047729 1 103 J4040000/UP 83 BAFFLE ASSEMBLY X47731 1 103 J4040000/ UP 83 +O-R ING- .291 ID X .080W 018550 1 000 BEARING- FRONT 013116 1 000 BEAR[...]

  • Page 22

    + A vailabl e Separat ely 18 Parts List Model 3 90 DES CRIPTI ON P ARTS UPDA T E REMARKS WARR. CLASS QTY. PART NUMBER CONDENSER-AC- 15LX14HX2.59T - 3RW 046558 1 103 COUPLING A.- TORQUE - SHAKE - HEX X48316 1 103 COUPLING- TORQUE - DRIVE 046866 1 103 COUPLING- TORQUE - LOAD - HEX 039397 1 103 PIN- COUPLING- TORQUE 039453 3 103 SCREW-5/ 16 - 18 X 3/8[...]

  • Page 23

    19 + A vailabl e Separat ely Model 3 90 Parts List 020624 DES CRIPTI ON P ARTS UPDA T E REMARKS WARR. CLASS QTY. PART NUMBER O-RI NG - .291 ID X . 080W 018550 1 000 BAFFLE ASSEMBLY O-RI NG - 7/8 OD X .139W 025307 1 000 DRIVE SHAFT O-RI NG - 1”OD X .139W 032504 2 000 DRAW VALVE SEAL - DRIVE SHAFT 032560 1 000 DRI VE SHAFT TOOL - O - RING REMOVAL 0[...]

  • Page 24

    + A vailabl e Separat ely 20 Parts List Model 3 90 020624 DES CRIPTI ON P ARTS UPDA T E REMARKS WARR. CLASS QTY. PART NUMBER PANEL - SIDE *390* RIGHT 047007 1 103 + WASHER-PLASTI C PIVOT 013808 2 000 + SCREW-1/ 4 - 20X3/8 RHM- STNLS 011694 3 000 PANEL - SIDE UPPER RIGHT (NEW ) 042317 1 103 J8086700/UP ( 1 PHASE & 3 PHASE) 134 PANEL - SIDE UPPER[...]

  • Page 25

    21 + A vailabl e Separat ely Model 3 90 Parts List DES CRIPTI ON P ARTS UPDA T E REMARKS WARR. CLASS QTY. PART NUMBER + O-RI NG - 7/8 OD X .139W 025307 1 000 + SEAL - DRIVE SHAFT 032560 1 000 SHELL A.- INSULATED * 390* X46984 1 512 + STUD-NOSE CONE- 5/16 - 18X5/16 - 18 013496 4 103 SHIELD- SPLASH - WIRE 13- 11/16L 046177 1 103 J4040000/UP 83 SHROUD[...]

  • Page 26

    + A vailabl e Separat ely 22 Parts List Model 3 90 DES CRIPTI ON P ARTS UPDA T E REMARKS WARR. CLASS QTY. PART NUMBER WATER C OOLED CONDENSER-WC- SPIRAL 049309 1 103 MOTOR- FAN 9 WATT 012768- 27 1 103 FAN-5 BLADE 016289 1 103 SWITCH- PRESSURE 048231 1 103 VALVE-WATER 046686 1 103 50 HZ - J8086700/UP COMPRESSOR RS80C1E-CAZ- 224 051958- 40 1 512 230 [...]

  • Page 27

    23 + A vailabl e Separat ely Model 3 90 Parts List DES CRIPTI ON P ARTS UPDA T E REMARKS WARR. CLASS QTY. PART NUMBER BEARING- GUIDE 014496 1 000 O-RI NG .291 ID X .080W 018550 1 000 BAFFLE ASSEMBLY O-RI NG - 7/8 OD X .139W 025307 1 000 DRIVE SHAFT O-RI NG - 1” OD X .139W 032504 2 000 DRAW VALVE SEAL - DRIVE SHAFT 032560 1 000 DRIVE SHAFT O-RI NG[...]

  • Page 28

    Section 1 1 W iring Diagrams 047730- - 27 Rev . 8/ 02[...]

  • Page 29

    047730- - 33 Rev . 8/ 02[...]