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Taylor 490 manual

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Table of contents for the manual

  • Page 1

    Model 4 90 Sh ake F reezer Original Ope rating Ins tructions 050271-M 2/96 (Or igi nal Publ icat ion) (Updat ed 12/14/ 11)[...]

  • Page 2

    Com plete this pa ge for quic k refe renc e when ser vice i s requi red: T aylor Dis tributor: Address: Phone: Serv ice: Par ts: Date of Installation: Infor mati on found on data plate : Model Number: Seri al Number: Electric al Specs: V oltage Cycle Phase Maximum Fuse Size: Amps Minimum Wi re Ampacity: Amps Part N umber: E Febr uary, 1996 Tay lo r[...]

  • Page 3

    Table of Cont ents Model 4 90 T able of Contents Section 1 To the Installer 1 ............................................ Installer Safety 1 ........................................................ Site P reparation 1 ....................................................... Air Cool ed Units 2 .......................................................[...]

  • Page 4

    Mode l 490 Table of Cont ents Table of Contents - P age 2 Se ction 7 Impor tant: Operator C heckl ist 18 .............................. During Cl eaning and Saniti zing 18 ......................................... Troubleshooting Bacterial Count 18 ........................................ Regular Maintenance Checks 18 ..............................[...]

  • Page 5

    1 Mode l 490 To the Insta ller 081208 Section 1 To the Installer The f ollowing are general ins tallat ion inst ruct ions. For complet e installat ion details , pleas e see the check out c ard. Installer Safety In all ar eas of t he world, equipment should be installed in ac cordanc e with exis ting local c odes. Please cont act your loc al authori[...]

  • Page 6

    2 Mode l 490 To the Insta ller 1 10328 Air Cooled Units DO NO T obs truc t air intake and dis charge openings: Air cooled unit s r equire a minimum of 6” (152 mm ) of cl earance on bot h sides of the f reezer . I t is recom mended to plac e the rear of t he unit agains t the wall t o prevent recir culat ion of warm air. Failure to allow adequat e[...]

  • Page 7

    3 Mode l 490 To the Insta ller 081 121 S Appliances t hat are perm anently connec ted to f ixed wiring and f or which leak age curr ents m ay exceed 10 m A, partic ularly when disconnect ed or not used f or long periods, or during init ial inst allation, shall have prot ect ive devices such as a GF I, to prot ect against t he leakage of curr ent, i[...]

  • Page 8

    4 Mode l 490 To the Opera tor 0701 12 Section 2 To the Operator The f reezer you have purc hased has been c arefully engineered and manuf act ured to giv e you dependable operat ion. T he Taylor Model 490, when properly operated and c ared f or, will pr oduce a consist ent qualit y product. Lik e all m echanical product s, it will requir e cleaning[...]

  • Page 9

    5 Mode l 49 0 Safety 1 10328 Se cti on 3 Sa fety We, at T aylor Company, ar e concerned about the safet y of the oper ator when he or she com es in contac t wit h the f reezer and its parts . T aylor has gone to ext rem e eff ort s to des ign and manufac tur e built- in safet y f eatures to pr otect bot h you and the serv ice tec hnician. A s an ex[...]

  • Page 10

    6 Mode l 49 0 Safety 081 121 S DO NOT allow unt rained pers onnel to operat e this m achine. S DO NOT oper ate t he freez er unless all serv ice panels and access doors ar e restrain ed with screw s. S DO NOT r emove any int ernal oper ating part s (example: fr eezer door, beater , scr aper blades, et c.) unles s all control switc hes are in t he O[...]

  • Page 11

    7 Mo del 490 Op erato r Parts I den ti fi catio n 090807 Section 4 Operator Parts Identif ication Model 490 Figur e 1 Item Descript ion Par t Number 1 Hopper Cover A. X38458-SER 1a Knob-Mi x Cover 025429 2 Gasket- Hopper Cover 038375 3 De flec tor-A ir 048549 Item Descript ion Par t Number 4 Coll ar- Holdi ng 019481 5 Dri p Tray 046275 6 Splash Shi[...]

  • Page 12

    8 Mode l 49 0 O perat or P arts Id ent if icati o n 090807 Beater Door A sssembly Figur e 2 Item Descript ion Par t No. 1 Freezer Door Assembl y X30272-SER 2 Gasket- Door 016672 3 Front Bear ing 013116 4 Beater Assembl y X46233 5 Scraper Bl ade 046237 6 Cli p-Scr aper Blade 046238 Item Descript ion Par t No. 7 Beater Shaf t 036412 8 Seal- Beater Sh[...]

  • Page 13

    9 Mode l 490 Impor tant : To the Opera tor Section 5 Important: To the Operator Indicator Lights: “Add Mix” / “ Mix Out” The “ Mix Low” light is loc ated on t he front of the machine. W hen the light is flashing, it indicat es that the mix hopper has a low supply of m ix and should be ref illed as soon as pos sible. T he Model 490 utili[...]

  • Page 14

    10 Mode l 49 0 O perat in g Pro cedu res Section 6 Operating Procedures The M odel 490 stor es 20 quart s (18. 9 liter s) of mix in the hopper . T he mix f lows by grav ity through an air tube down int o t he freez ing cylinder. Inst ruc tions begin when we ent er t he st ore in the morning and f ind the par ts dis assem bled and laid out to air dr[...]

  • Page 15

    11 Mode l 49 0 O perati n g Proced u res 090807 If blades are in good c ondition, install t he sc raper blade clips on t he scr aper blades. Place t he rear scr aper blade over t he rear holding pin on t he beater (knif e edge to t he outs ide). Holding t he rear blade on the beat er, slide the as sembly into t he freez ing cylinder half way, tail [...]

  • Page 16

    12 Mode l 49 0 O perat in g Pro cedu res 090807 Step 4 Inst all the fre e zer door . P lace the f reez er door gasket into t he groove on t he back of t he freez er door. Slide the f ront bearing over the baf fle rod s o the f langed edge is against the door . DO NOT LUBRICATE THE GASKET OR BEARING. Figur e 10 Inser t t he baff le rod t hrough t he[...]

  • Page 17

    13 Mode l 49 0 O perati n g Proced u res 080507 Step 6 Slide the c enter drip pan into t he hole in the f ront panel. Figur e 14 Step 7 Inst all t he front drip t ray and s plash shield under the door spout. Figur e 15 Sani tizing Step 1 Prepar e an approved 100 PP M sanit izing solut ion (exam ples: 2-1/ 2 gal. [9.5 liters ] of Kay- 5 R or 2 gal. [...]

  • Page 18

    14 Mode l 49 0 O perat in g Pro cedu res Step 4 Place t he cont rol swit ch in the “ WA SH” posit ion. This will cause t he sanitiz ing solution in t he f reezing cylinder to agit ate. Allow the s olution t o agitat e for fiv e minutes . Figur e 17 Step 5 Place an em pty pail beneat h the door spout and raise t he draw arm . Dr aw off all the s[...]

  • Page 19

    15 Mode l 49 0 O perati n g Proced u res 090807 Step 4 Place t he cont rol swit ch in the “ AUT O” pos ition. Rotat e the dr aw valve and lif t t he draw arm to s tart the compre ssor. When the unit cycle s off, the product will be at s erving t emperat ure. Figur e 21 Step 5 Place t he mix hopper cover in pos ition. Note: W hen drawing pr oduc[...]

  • Page 20

    16 Mode l 49 0 O perat in g Pro cedu res 080507 Rinsing Step 1 Pour two gallons (7. 6 liter s) of cool, clean water int o the m ix hopper. Wit h the br ushes prov ided, sc rub the mix hopper , mix inlet hole, and mix level sensing probes. Step 2 Wit h a mix pail beneat h the door spout , place t he contr ol swit ch in the “ WAS H” posit ion and[...]

  • Page 21

    17 Mode l 49 0 O perati n g Proced u res Step 4 Remove t he draw valv e from the f reezer door. Remove t he two o- rings f rom t he draw v alve. Note: T o rem ove o-rings , us e a single serv ice towel to gr asp the o- ring. A pply pres sure in an upward direct ion until t he o-ring pops out of its groove. Wit h the ot her hand, push the t op of t [...]

  • Page 22

    18 Mode l 490 Impor tant : Opera tor C hec klis t 081 121 Section 7 Important: Operator Checklist Dur ing Cl eaning and Sani tizi ng ALWAYS FOLLOW LOCAL HEALTH CODES. Clean in g and san i tiz in g sched ul es are govern ed by fe dera l, sta te , or local re gulator y age ncie s, and mu st be fol l ow ed accord in gl y. I f the un it has a “ Stand[...]

  • Page 23

    19 Mode l 490 Impor tant : Opera tor C hec klis t 051207 j 7. Follow all lubr icating pr ocedures as outlined in “Assembl y”. j 8. On air -cooled unit s, c heck t he condenser for an accum ulation of dirt and lint . Dirty condenser s will reduce t he eff iciency and capacit y of the mac hine. T he condenser s should be cleaned monthly. Remove t[...]

  • Page 24

    20 M odel 4 90 Trouble shooting Guide Section 8 Troubleshooting Guide PROBL EM PROBABLE CAUSE REMEDY PAGE REF. 1. No product being dispensed ( draw valve open and machine in “AUT O” m ode). a. F reeze-up in t he mix inlet hole. a. Call ser vice t echnician t o adjust m ix hopper tem peratur e. - - - b. Beat er mot or out on reset . b. Allow t h[...]

  • Page 25

    21 Model 4 90 Trouble shooting Guide PROBL EM PROBABLE CAUSE REMEDY PAGE REF. 6. Drive shaf t stuc k in the drive c oupling. a. Rounded cor ners of drive shaft , coupling or bot h. a. Call ser vice t echnician t o corr ect c ause and replace the nec essary component s. Do not lubricat e hex end of drive sha ft. - - - b. Mix and lubricant collect ed[...]

  • Page 26

    22 M odel 4 90 Trouble shooting Guide PROBL EM PROBABLE CAUSE REMEDY PAGE REF. 11. Product not feeding into freez ing cylinder . a. I nadequate lev el of m ix in the m ix hopper. a. F ill the mix hopper wit h mix. 14 b. Mix inlet hole f rozen. b. M ix hopper temper atur e needs adjustm ent. Call serv ice tec hnician. - - -[...]

  • Page 27

    23 Mo del 490 Parts Rep lacemen t Sch ed ul e 070925 Section 9 Parts Replacement Schedule PART DESCRIPTI ON EVERY 3M O N T H S EVERY 6M O N T H S ANNUALLY Scraper Bl ade X Dri ve Shaft Seal X Driv e S ha ft O-R ing X Freezer Door Gasket X Front Bear ing X Draw Val ve O-Ring X Whit e Br ist le Br ush, 3” x 7” Inspect & Replace if Necessar y [...]

  • Page 28

    Section 10 Parts List 24 Parts List Mode l 49 0 1 1 1214 + Availabl e Separat ely DESCRI PT IO N PART NUMBER W ARR. CLASS RE MARKS PART S UPDATE BEARING- FRONT 013116 000 BEARING-R EAR SHELL *PLASTIC* 032511 000 +GUIDE-DRIP SEAL 028992 000 +NUT-BRASS BEARING 028991 000 +O-R ING 1- 1/16OD X .070 WALL 018432 000 +WASHER-BEARING LOCK 012864 000 BEARIN[...]

  • Page 29

    25 Mode l 49 0 Parts List + Availabl e Separat ely DESCRI PT IO N PARTS UPDATE REMARKS WARR. CLASS PART NUMBER CO NDE NSE R-A C-15LX 14HX2. 59T-3RW 046558 103 COUPLING A.-TOR QUE-SHAKE-HEX X47000 103 COUPLI NG-TORQUE-DRIVE 046866 103 COUPLI NG-TORQUE-LOAD-HE X 039397 103 PIN-COUPL ING-TORQUE 039453 103 PIN -STO P-TO RQ UE C OU PLIN G- .725L 042312 [...]

  • Page 30

    26 Parts List Mode l 49 0 + Availabl e Separat ely DESCRI PT IO N PARTS UPDATE REMARKS WARR. CLASS PART NUMBER BEARING- FRONT 013116 000 GASKET-DOO R 5. 177ID X 5.938OD 016672 000 O- RIN G-1- 1/16 OD X.139W 020571 000 DRAW VALVE O- RIN G-7/ 8 OD X .139W 025307 000 DRIVE SHAFT SEAL-DRIVE SHAFT 032560 000 TOOL-O-RIN G REMOVAL 048260-WH T 000 LABEL-DO[...]

  • Page 31

    27 Mode l 49 0 Parts List + Availabl e Separat ely DESCRI PT IO N PARTS UPDATE REMARKS WARR. CLASS PART NUMBER PAN EL-SI DE- LEFT * 390* 068906 103 S/N M1094716 & UP 222 PAN EL-SI DE *390* RIG HT 068924 103 S/N M1094716 & UP 222 PANEL-SIDE - LEFT 047006 103 S/N M1094715 & PRIO R 222 PANEL-SIDE - RIGHT 047007 103 S/N M1094715 & PRIO [...]

  • Page 32

    28 Parts List Mode l 49 0 + Availabl e Separat ely DESCRI PT IO N PARTS UPDATE REMARKS WARR. CLASS PART NUMBER SCR EW-4- 40X1/2 H EX H EAD -3/16 042604 000 SWITCH-PRESSUR E 440 PSI-SOLD 048230 103 135 TRA NS.- 240V PR1/24V S EC 10 VA 030132- 27 103 TRAY-DRIP 14.8 046275 103 TRIM -CORNER LEF T 047002 103 TRIM -CORNER RIGHT 047003 103 TRIM -FRONT 050[...]

  • Page 33

    29 Mode l 49 0 Parts List + Availabl e Separat ely DESCRI PT IO N PARTS UPDATE REMARKS WARR. CLASS PART NUMBER 50 HZ BLOCK-TERMINAL 2P L1,N 039421 103 BLOCK-TERMINAL 7P GREEN 024156 103 PULLEY-10 J-11"PD-5/8BORE 025570 103 PULLE Y-10J - 1.25PD -5/8BO R 033141 103 BELT- POLY V -510J 10 047049 000 DIA GR AM-WI RIN G *490* 047730-40 000 COMPRESSO[...]

  • Page 34

    Mode l 49 0 047730-27 Rev. 3/11[...]

  • Page 35

    Mode l 49 0 047730-33 Rev. 3/11[...]