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A good user manual
The rules should oblige the seller to give the purchaser an operating instrucion of Taylor RC25, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.
What is an instruction?
The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Taylor RC25 one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.
Unfortunately, only a few customers devote their time to read an instruction of Taylor RC25. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.
What should a perfect user manual contain?
First and foremost, an user manual of Taylor RC25 should contain:
- informations concerning technical data of Taylor RC25
- name of the manufacturer and a year of construction of the Taylor RC25 item
- rules of operation, control and maintenance of the Taylor RC25 item
- safety signs and mark certificates which confirm compatibility with appropriate standards
Why don't we read the manuals?
Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Taylor RC25 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Taylor RC25, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Taylor service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Taylor RC25.
Why one should read the manuals?
It is mostly in the manuals where we will find the details concerning construction and possibility of the Taylor RC25 item, and its use of respective accessory, as well as information concerning all the functions and facilities.
After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.
Table of contents for the manual
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Page 1
Models RD30 & RC25 Remote Slim - Line Sl ush F reezer Original Ope rating Instr uctions 051060 - - M 1 1/99 (Original Publication) (Up dated 6/1 1/12)[...]
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Page 2
Com plete this page for quick r efer ence when ser vice i s requir ed: T aylor Dis tributor: Address: Phone: Serv ice: Par ts: Date of Installation: Infor mation found on the data label: Model Number: Seri al Number: Electric al Specs: V oltage Cycle Phase Maximum Fuse S ize: A Minimum Wi re Ampacity : A E November, 1999 T aylor All right s res erv[...]
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Page 3
T able of Conte nts Models R D3 0/RC 25 T able of Contents Section 1 T o the Installer 1 ............................................ Installer Safety 1 ........................................................ Site P reparation 1 ....................................................... Electri cal Connections 2 ......................................[...]
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Page 4
Mode ls RD3 0/RC 25 T able of C ontents T able of C ontents - - P age 2 Cleaning 21 ............................................................. Disassemb ly 21 .......................................................... Brush Cleani ng 22 ....................................................... Se ction 7 I mpor tant: O perator C hecklis t 23 .....[...]
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Page 5
1 Mod el s RD30/RC25 T o th e Installer 081208 Section 1 T o th e Installer The f ollowing are general installat ion instr uct ions. F or complet e inst allation det ails, pleas e see t he c heck out card. Installer Safety In all ar eas of t he world, equipment should be installed in accor dance with exist ing local codes. Please cont act your loca[...]
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Page 6
2 Mod el s RD30/RC25 T o th e Installer 12061 1 Electr ical Connections In t he United S tat es, t his equipment is int ended t o be installed in accor dance with the Nat ional E lectr ical Code (NEC), ANS I/ NFP A 70-1987. The purpose of t he NEC code is the pract ical s afeguarding of pers ons and propert y f rom hazar ds aris ing from the use of[...]
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Page 7
3 Mod el s RD30/RC25 T o th e Installer 12061 1 Refr igerant In consider ation of our envir onment , T aylor proudly uses only ear th f riendly HF C r efr igerants . T he HFC r efr igerant used in this unit is R404A. T his ref rigerant is gener ally consider ed non-t oxic and non-f lammable, with an O zone Depleting Pot ent ial (O DP) of z ero (0) [...]
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Page 8
4 Mod el s RD30/RC25 T o th e Installer Singl e Dis pens ing Ins tall ations Suc tion Line - - Less t han 75 ft . (22.8 m ) t otal line length requir es 5/8” refr igerant grade copper tubing (hard or sof t ). M aximum 5/8” t ubing lengt h is 75 ft. (22.8 m). Note: S uct ion lines must be insulat ed. Suc tion Line - - More than 75 f t. ( 22.8 m)[...]
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Page 9
5 Mod el s RD30/RC25 T o th e Installer Installation Step 1 Inst all ref rigerat ion lines f rom t he dispenser t o the condensing unit . Do not creat e oil tr aps. Note: F or pr oper oil r eturn, ins tallat ion of horiz ontal suct ion lines are t o be sloped downward in t he direct ion of t he condensing unit . T he s lope must be a minimum 1/ 4?[...]
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Page 10
6 Mod el s RD30/RC25 T o th e Installer Step 6 Check all connect ions for leak s. Step 7 Insulat e all expos ed suct ion line tubing and f itt ings. Step 8 Set t he pump down swit ch located in t he condensing unit. F or indoor condens ing unit application: Set cut in at 30 PSIG ( 207 kPa). Set cut out at 5 PSI G (34 kPa). For out door condensing u[...]
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Page 11
7 Mod el s RD30/RC25 T o th e Operator 081029 Sec tion 2 T o the Ope rator The f reezer you have purchas ed has been caref ully engineered and manuf act ured to give you dependable operat ion. The T aylor M odel RD30/RC25, when properly operat ed and c ared f or , will pr oduce a consist ent qualit y product. Lik e all m echanical product s, this m[...]
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Page 12
8 Mod el s RD30/RC25 Safety 1 10824 Se cti on 3 Sa fety We at T aylor Company are c oncerned about the saf ety of the operator when he or she comes in contact wit h the f reezer and it s part s. T ay lor has gone to extrem e effort s t o design and manuf actur e built - - in saf ety feat ures t o prot ect bot h you and t he serv ice technician. As [...]
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Page 13
9 Mod el s RD30/RC25 Safety 081029 S DO NOT allow unt rained pers onnel to operat e this m achine. S DO NOT oper ate t he freez er unless all serv ice panels and access doors ar e restrain ed with screws. S DO NOT r emove any int ernal oper ating part s (examples : fr eezer door , beat er , scr aper blades, et c.) unles s all control switc hes are [...]
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10 Mo del s RD30/RC25 Op erato r Parts I den ti fi catio n Section 4 Operator Parts Identif ication Model RD3 0 ITE M DESCRIPTI ON P ART NO. 1 Cover- - Rear 049201 2 Cover- - Hopper 049081 3 Re tain er - - Clip 049419 4 Panel A.- - Rear X48983 5 Panel- - Side - - Right 048977 6 Leg A.- - 4”- - 3/8- - 16 Stud w/ Cap X43408 7 Panel- - Side - - Left[...]
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Page 15
11 Mo del s RD30/RC25 Op erato r Parts I den ti ficat io n Beater Door A ssembly ITE M DESCRIPTI ON P ART NO. 1 Door Asse mbly- - Complete X48768 1a Screw- - 1/4- - 20 x 9/16 Thumb 047632 1b Knob- - Draw V alve - - Black Pl astic 047358 1c Plat e - - Draw Spout Mount ing 049275 1d Spout- - Door Zero W aste 049276 1e O - -R i n g- -2 . 3 7 5 O D x 1[...]
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Page 16
12 Mo del s RD30/RC25 Impor tant: T o the Opera tor Section 5 Important: T o the Operator Figur e 3 Contr ol Switch The cont rol s witch is located on the f ront of the machine. T he cent er posit ion is “ OF F” . The down position i s the “ W AS H” mode and activat es t he beater motor only . T he up pos ition is t he “AUTO ” mode. The[...]
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Page 17
13 Models R D3 0/RC 25 Oper ating Pr ocedur es Section 6 Operating Procedures We begin our instruc tions at t he point where the parts are disas sembled and laid out to dr y from t he previous night’s cleaning. The f ollowing procedur es will explain how to as semble the par ts int o the f reez er , sanit ize t hem, and prime t he fr eezer wit h [...]
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Page 18
14 Mo del s RD30/RC25 Op erati ng Pro ced ures Step 2 In stal l t he b eater assembl y . F irst check s craper blades for any nicks or signs of wear . If any nicks are present or if t he blade is wor n, replac e both blades. Figur e 7 If blades are in good c ondition, ins tall t he scr aper blade clip over the s craper blade. Place the r ear scrape[...]
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Page 19
15 Models R D3 0/RC 25 Oper ating Pr ocedur es Inser t t he tor que rot or (guide bearing end firs t) int o the pilot hole in the center of t he dr ive shaf t. The hole in the tor que rotor s haft s hould be rot ated t o the 12 o’clock position. Figur e 12 Step 4 Insta ll the fre eze r door . Slide the dr aw v alve o - - ring into t he gr oove on[...]
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Page 20
16 Mo del s RD30/RC25 Op erati ng Pro ced ures Place the door spout seal o- - ring int o t he groove in the door and lubric ate t he component s. Figur e 16 Align the dr aw spout assembly with the door . P lace the draw spout mounting plat e ov er t he dr aw spout assem bly and align the holes . Figur e 17 Using the t humb s crews, fast en the dr a[...]
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Page 21
17 Models R D3 0/RC 25 Oper ating Pr ocedur es 081029 Step 6 Inst all t he handscrews on t he studs . Tighten the scr ews equally , using a cr iss - - cr oss patt ern. Do not overt ig hten th e han d screws. Figur e 21 Step 7 Insta ll the torque ar m. Pos ition t he torque arm by insert ing it t hrough t he slot in t he torque swit ch arm and down [...]
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Page 22
18 Mo del s RD30/RC25 Op erati ng Pro ced ures 081029 Place the c ontrol swit ch in the “ W AS H” position. Press the f ill swit ch t o act ivat e the mix solenoid. The m ix solenoid will rem ain open unt il the mix level f loat s witc h is sat isf ied. Drain s anitiz er f rom t he freezing c ylinder and repeat this pr ocedure unt il full s tre[...]
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Page 23
19 Models R D3 0/RC 25 Oper ating Pr ocedur es 081029 Step 2 Disp enser . Pr epare a pail of approved 100 PPM saniti zing solution (examples : 2- - 1/2 gal. [ 9. 5 liter s] of Kay- - 5 R or 2 gal. [ 7.6 liters ] of Ster a- - Sheen R ). USE W ARM W A T ER AND F OLLO W THE MANUFACTUR- ER’S SPECIF ICA TIO NS. Remove the upper rear cover, and open t [...]
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Page 24
20 Mo del s RD30/RC25 Op erati ng Pro ced ures Prim ing Step 1 Wit h a mix pail beneath t he door spout, open the draw valve. Press the f ill swit ch t o allow f resh produc t to flow into t he fr eezing cylinder . T his will force out any remaining sanitiz ing solution. W hen full str ength product is f lowing fr om the door spout , clos e t he dr[...]
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Page 25
21 Models R D3 0/RC 25 Oper ating Pr ocedur es 081029 Rinsing Step 1 Remove t he upper rear cover, and open t he hopper cover . Step 2 Pour cool , clean water into t he m ix hopper and allow it t o flow int o the f reezing c ylinder . Wit h the br ushes provided, scrub t he mix hopper, mix inlet hole, and m ix level float swit ch. Figur e 37 Step 3[...]
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Page 26
22 Mo del s RD30/RC25 Op erati ng Pro ced ures Br ush Cleaning Step 1 Prepar e a s ink wit h an appr oved cleaning solution in W ARM W A TER A CCORDI NG TO T HE MANUF ACTUR ER’S SPECIFICA TIONS. Make sure all brushes pr ovided with the f reezer are available for brush c leaning. Step 2 Remove t he: S seal and o - - ring f rom t he drive s haft . [...]
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Page 27
23 Models R D3 0/RC 25 Impor tant: Ope rat or Chec klis t 051214 Section 7 Important: Operator Checklist Dur ing Cl eaning and Sani tizing AL W A YS FOLLOW LOCAL HEAL TH CODES. Cleaning and saniti zing schedules are gover ned by your S tat e or local regulator y agencies and must be followed acc ordingly . The f ollowing check point s should be st [...]
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Page 28
24 Mo del s RD30/RC25 T rouble shooting Guide Section 8 T roubleshooting G uide PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 1. No product is being dispensed wit h the dr aw valve open. a. Pr oduct f reez e- - up due to improper pr oduct mix ing. a. F ollow direct ions f or mixing pr oduct c aref ully . -- -- b. T he tor que arm is not installed. b.[...]
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Page 29
25 Models R D3 0/RC 25 T rouble shooting Guide PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 4. The f reez ing cylinder walls are sc ored. a. Br oken beat er pins. a. Repair or replac e the beater ass embly . -- -- b. T he gear unit is out of alignment . b. Cont act a s ervice technic ian. -- -- c. T he beat er assem bly is bent. c. Repair or r eplac[...]
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Page 30
26 Mo del s RD30/RC25 T rouble shooting Guide PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 8. The unit is not freez ing product when placed in the “ AUTO” m ode. a. T he tor que rotor is bound, leaving the t orque ar m in the cold pos ition. Ther efore t he com pressor will not run. a. F ree t he torque r otor. -- -- b. T he tor que arm is bent [...]
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Page 31
27 Mo del s RD30/RC25 Parts Rep lacemen t Sch ed ul e Section 9 Parts Replacement Schedule P ART DESCRIPTION EVER Y 3M O N T H S EVER Y 6M O N T H S ANNUALL Y Scr aper Blade Inspec t & Replace if Nece ssary Mini mum Drive S haft S eal X Fr eezer Door O - - Ring X Door Port O - - Ring X Fr ont Bearing X Door Spout O - - Ring X Drive Shaf t O - -[...]
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Page 32
Section 10 Parts List + Avail able Separ ately 28 Parts List Mo del s RD30/RC25 RD30 DESCRI PT IO N P ART NUMBER RD30 QTY . W ARR. CLASS REMARKS P ARTS UPDA T E ARM-TORQ UE *340-1- 2* 014500 1 103 BEARING- FRONT 013116 1 000 BEARING- GUIDE 014496 1 000 BEARING- REAR SHELL *PLASTIC* 032511 1 000 +GUIDE- DRIP SEAL 028992 1 000 +NUT-BRASS BEARI NG 028[...]
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29 + Avail able Separ ately Mo del s RD30/RC25 Parts List DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS RD30 QTY . P ART NUMBER DECAL-REFRI GERATION-LI QUID 049205 1 000 DECAL-REFRI GERATION-SUCTI ON 049204 1 000 DIAGRAM- WIRING * RD30* 049179-12 1 000 115V- 60-1 DIAGRAM- WIRING * RD30* 049179-40 1 000 220- 240V-50- 1 DOOR A.- PARTIAL X50172[...]
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+ Avail able Separ ately 30 Parts List Mo del s RD30/RC25 DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS RD30 QTY . P ART NUMBER LABEL-WARNI NG-COVER 51433 3 000 LE G A.-4 ”-3/8 -1 6 ST UD -W/C AP X43408 4 103 LE G-4 ”-3/8 -1 6 ST UD 036397 4 103 CAP-RUBBER 037268 4 000 LIGHT-MI X OUT-AMBER 050036-12 1 103 J6020000/UP ( 115V-60- 1) 103 LI[...]
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31 + Avail able Separ ately Mo del s RD30/RC25 Parts List DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS RD30 QTY . P ART NUMBER PULLEY-AK30 X 5/ 8 033559 1 103 BEATER MOTOR PULLEY-AK64- 5/8 007538 1 103 GEAR RELAY-DPDT- 20 A-120V 026581-12 1 103 REFRI GERATION SOLENOI D (115V- 60-1) RELAY-DPDT- 20 A-230V 026581-27 1 103 REFRI GERATION SOLENO[...]
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+ Avail able Separ ately 32 Parts List Mo del s RD30/RC25 DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS RD30 QTY . P ART NUMBER BRACKET-CONTROL * RD30* 049047 1 103 BUSHING- 1/2OD X 3/8I D-PLASTIC 014474 2 000 PIVOT HUB BUSHING- CONTROL *RD30* 049046 1 103 TORQ ADJUSTMENT SCREW HUB A.- ARM *RD30* X49045 1 103 HUB-PI VOT 014475 1 103 NU T-1 /[...]
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33 + Avail able Separ ately Mo del s RD30/RC25 Parts List DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS RD30 QTY . P ART NUMBER VALVE-SOLENOI D-7/64ORF X 1/ 4S 043449- 1 103 J8012411/ UP (FOR LI QUID LI NE) 125 +BRACKET-SOLENOI D 047303 1 103 J8012411/UP 125 VALVE-SOLENOI D-REFRIGERATI ON 048952-12 1 103 115V- 60-1 VALVE-SOLENOI D-REFRIGERAT[...]
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Page 38
+ Avail able Separ ately 34 Parts List Mo del s RD30/RC25 RC25 DESCRI PT IO N P ART NUMBER RC25 QTY . W ARR. CLASS REMARKS P ARTS UPDA T E BOOT-ROTOLOCK VALVE 037116 1 000 J7032493/PRI OR (TECUMSEH) BLOCK-TERM INAL 2P-L1, L2 039422 1 103 J7032493/UP (BRI STOL) CAP-DUST- BULKHEAD COUPLING 048427 2 000 COMPRESSOR 049512-27 1 512 J7032493/ PRIOR ( TEC[...]
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35 + Avail able Separ ately Mo del s RD30/RC25 Parts List DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS RC25 QTY . P ART NUMBER +FAN-BLADE CONDENSER * RC25* 049515 1 103 MOTOR-FAN 050265- 27 1 103 J7032493/UP (BRISTOL & CO PELAND) +FAN-5 BLADE 12" PULL 26 DEG C W 031532 1 103 PANEL-BACK & SI DE *RC25* 049164 1 103 J7032493/PRIOR[...]
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Page 40
+ Avail able Separ ately 36 Parts List Mo del s RD30/RC25 DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS RC25 QTY . P ART NUMBER +CAPACITOR- RUN- 45UF/370V 52400 1 103 +CAPACITOR- START-145-175UF/ 250V 052399 1 103 +RELAY-START- COMPRESSOR 052401-27 1 103 CONDENSER 048629 1 103 ALL CONTROL-DUAL PRESSURE 050358 1 103 ALL MOTOR-FAN 050265- 40 1[...]
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Page 41
Mode l RD3 0 049179-12 Rev . 8/ 1 1[...]
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Page 42
Mode l RD3 0 049179-12C Rev . 8/ 1 1[...]
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Page 43
Mode l RD3 0 049179-40 Rev . 8/ 1 1[...]