Taylor model 430 torque shake/slush freezer manual

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Table of contents for the manual

  • Page 1

    OPERATOR'S MANUAL Model 430 Torque Shake/Slush Freezer Original Operating Instructions 051430-M 3/97 Ori ginal Publ icat ion (Up da ted 9 /2 /14 )[...]

  • Page 2

    Com plete this page for quick r efer ence when ser vice i s requir ed: Taylor Distributor: Address: Phone: Serv ice: Par ts: Date of Installation: Infor mation found on da ta plate: Model Number: Seri al Number: Electrical S pecs: Voltage Cycle Phase Maximum Fuse Size: Amps Minimum Wi re Ampacity: Amps Part N umber: E 1997 Carrier Com mercial Ref r[...]

  • Page 3

    Model 4 30 T orque T able of Cont ents T able of Contents Section 1 T o the Installer 1 ............................................ Installer Safety 1 ........................................................ Site P reparation 1 ....................................................... Air Cool ed Units 2 .............................................[...]

  • Page 4

    Mode l 43 0 T orque T able of Conte nts T able of Contents - Page 2 ______________________________________________________________________________ Se ction 7 Im portant: Oper ator Check list 18 .............................. During Cl eaning and Sanitizi ng: 18 ......................................... T roubleshooting Bacterial C ount: 18 ........[...]

  • Page 5

    1 Model 4 30 T orque T o the I nstaller 131202 Section 1 T o th e Installer The f ollowing infor mation has been included in t he manual as saf ety and regulat ory guidelines. F or complet e inst allation inst ruct ions, please s ee the Inst allat ion Checklist . Installer Safety In all ar eas of t he world, equipment should be installed i n accor [...]

  • Page 6

    2 T o the I nstaller Mode l 43 0 T orque 130930 Air Cooled Units DO NOT obst ruc t air int ake and dis charge openings : Air c ooled units r equire a minimum of 3” (76. 2 mm) of clearanc e around all sides of the f reezer to allow for adequate air flow acros s condenser. Failur e t o allow adequate clear ance can reduce t he ref rigerat ion capac[...]

  • Page 7

    3 Model 4 30 T orque T o the I nstaller 130816 Beater Rotation Beater r otat ion must be clock wise as viewed looking int o the f reezing cy linder . Note : The following proce dure mus t be perf ormed b y an autho riz ed T aylo r service tech ni cian . T o corr ect r otat ion on a single - phas e unit, change the leads inside t he beater mot or . [...]

  • Page 8

    4 T o the O perator Model 4 30 T orque 131202 Sec tion 2 T o the Opera tor The f reezer you have pur chased has been caref ully engineered and manuf act ured t o give you dependable operat ion. The T ay lor Model 430 T or que, when properly operat ed and c ared f or , will pr oduce a consis tent qualit y product. Lik e all mechanical product s, t h[...]

  • Page 9

    5 Model 4 30 T orque Safety 130930 Se cti on 3 Sa fety We, at T ay lor Company , are concerned about the safet y of t he operator at all t imes when they ar e coming in cont act with the unit and its par ts. T aylor makes every effort t o des ign and m anufact ure built - in saf ety f eatur es to pr otec t bot h operator s and ser vice technic ians[...]

  • Page 10

    6 Safety M odel 430 T orque 130930 This unit is prov ided with an equipot ential grounding lug t hat is t o be properly at tached to t he rear of t he fr ame by t he aut horized ins taller. T he inst allation locati on is mark ed by the equipot ential bonding sym bol (5021 of I EC 60417-1) on both t he removable panel and the equipm ent’s fram e.[...]

  • Page 11

    7 Model 43 0 T orque Oper ator P art s Identific ation 070104 Section 4 Operator Parts Identif ication AUTO OFF WASH 1 6 12 7 8 10 11 2 3 4 5 9 Item Descripti on Part Numb er 1 Sh ield - S pla sh 049320 2 Tra y - D ri p 049319 3 Pan- Drip 17 - 1/4” Long 027504 4 Gasket- Base Pan 049420 5 Panel A.- Front X50678 6 Stud- Nose Cone 013496 Item Descri[...]

  • Page 12

    8 Oper ator P art s Identific ation Model 43 0 T orque 130816 Item Descripti on Part Numb er *1 Door A.- Parti al X39248 - SER 2 Handle A.- Draw X47384 3 Va l v e - D r a w 047734 4 V alve A.- Handl e Pin X25929 5 O- Ring - 1” OD x .139 W 032504 6 Buster- I ce 047735 7 O- Ring - .291 ID x . 080 W 018550 8 T orque Assembl y X50382 9 Be arin g - Gu[...]

  • Page 13

    9 Mode l 43 0 T orque Opera tor Pa rts Ide ntifica tion 140102 Item Descripti on Part Numb er 1 Brush- 3” x 7” White 023316 2 Brush- Double Ended 013072 3 Brush- Draw V alve 014753 Item Descripti on Part Numb er 4 Brush- Rear Bearing 013071 5 Lubri cant- T aylor 047518 *6 V ideo- Trai ning M430T orque 050987- DVD *Not Shown.[...]

  • Page 14

    10 Impor tant: T o the Oper ator Model 4 30 T orque Section 5 Important: T o the Operator Viscosity Adjustment The viscosity (thickn ess) of the slush ca n be adj usted by t urning the v iscosit y adjus tment s crew on t he upper right side of t he fr ont panel. Turn t he visc osity adjustm ent s crew clock wise for a t hicker produc t, or counter [...]

  • Page 15

    11 Mo del 430 T orq u e Op erati ng P roced ures Section 6 Operating Procedures The M odel 430 freez er is designed t o produce s hake or slush product at t he desired thic kness. T his unit has a 4 quart f reezing c ylinder . We begin our inst ruct ions at t he point where we enter the st ore in t he morning and f ind the part s disassem bled and [...]

  • Page 16

    12 Op erati ng P roced ures Mo del 430 T orq u e Holding the beat er sec urely , slide t he beater into the fr eezing cylinder and align t he hole at the r ear of t he beater wit h the f lats on t he end of t he drive s haft . Slide the beat er t he remainder of t he way int o the fr eezing cylinder and over t he end of the drive s haft . The beate[...]

  • Page 17

    13 Mo del 430 T orq u e Op erati ng P roced ures Ro tate the d raw v alv e so the fl ats on th e top of the dra w valve ar e perpendicular t o the door f ace. Figur e 12 Ins ert t he ice bust er t hrough the door spout and into the slot locat ed just abov e the lower o - ring. Figur e 13 Wit h the ic e bus ter in place, rotat e the draw valv e to a[...]

  • Page 18

    14 Op erati ng P roced ures Mo del 430 T orq u e 0901 14 Step 7 Inst all t he front drip pan. Slide t he long drip pan into the hole in the f ront panel. Figur e 17 Step 8 Inst all t he front drip t ray and splash s hield beneath the door spout . Figur e 18 Step 9 Lay t he air/m ix feed t ube (opt ional) in t he bott om of t he mix hopper . Figur e[...]

  • Page 19

    15 Mo del 430 T o rqu e Op erati ng P roced ures 140804 Step 5 Place an em pty pail beneat h the door spout and move the dr aw handle to t he right. Draw off all t he sanit izing solution. When the sanit izer st ops flowing from t he door spout , move t he draw handle to t he left and place the cont rol s witch in t he “O FF ” posit ion. Figur [...]

  • Page 20

    16 Op erati ng Pro cedu res Mod el 430 T orq ue 140804 Step 4 Place t he mix hopper cover in posit ion. Periodically , during t he day’s operation, check to be sur e there is a subst antial am ount of m ix in t he hopper . Figur e 26 Closing P rocedur e T o disassem ble this unit , t he following items will be needed: S T wo cleaning pails S Nece[...]

  • Page 21

    17 Mo del 430 T orq u e Op erati ng P roced ures 0901 14 Cleaning Step 1 Prepar e a pail of an approv ed 100 P PM cleaning solution (ex amples: 2 - 1/ 2 gal. [9.5 liter s] of Kay - 5 R or 2 gal. [7.6 liters ] of Ster a- Sheen R ). USE W ARM W A T ER AND F OLLO W T HE MA NUF ACT URER’S SPECIFICA TI ONS. Step 2 Pour the cleaning solution int o the [...]

  • Page 22

    18 Impor tant: Ope rat or Chec klis t Model 43 0 T orque 071205 Section 7 Important: Operator Checklist Dur ing Cleani ng and Sani tizing: AL W A YS FOLLOW LOCAL HEAL TH CODES Clean in g and san it iz in g sched ul es are govern ed by fed eral, state, o r l ocal reg ul ato ry ag enci es, and must b e fo ll ow ed accordi n gl y . I f t he u ni t has[...]

  • Page 23

    19 Model 43 0 T orque Impor tant: Ope rat or Chec klis t Winter Stor age If t he place of busines s is t o be c losed during t he winter mont hs, it is import ant to prot ect the freezer by following cert ain prec autions, par ticular ly if t he building is t o be left unheat ed and subject to f reezing conditi ons. Dis connect the f reezer fr om t[...]

  • Page 24

    20 T rouble shooting Guide Model 4 30 T orque Section 8 T roubleshooting G uide PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 1. No product being dispensed. a. Power s witch is in t he “O FF ” position. a. Place power s witch in t he “AUTO ” position. 15 b. Im proper mix ing of pr oduct. b. Caref ully follow dir ections for m ixing produc t. [...]

  • Page 25

    21 Model 4 30 T orque T rouble shooting Guide PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 5. Produc t t oo thin. a. Missing, in correctly in stalled, or bad scraper blade. a. Ins tall or r eplace scr aper blade. 11 b. Im proper mix ing of pr oduct. b. Caref ully follow dir ections for m ixing produc t. --- c. T he viscos ity adjus tment is set in c[...]

  • Page 26

    22 Parts Rep lacemen t Sch edu l e Mo del 430 T orq u e Section 9 Parts Replacement Schedule P ART DESCRI PT IO N EVER Y 3 MONT HS EVER Y 6 MONT HS ANNUALL Y Q UANTI TI ES TO BE REPL ACED Drive S haft S eal X 1 Drive Shaf t O - Ring X 1 Scr aper Blade X 1 Fr eezer Door Gas ket X 1 Fr ont Bearing X 1 Draw V alve O - Rings X 2 Black B rist le Brush -[...]

  • Page 27

    23 Model 4 30 T orque Limite d War ra nty on Equipm ent 131202 Section 10 Limited Warranty on Equipment T A YLO R COM P ANY L IMI TE D W ARRANT Y ON F REEZ ERS T aylor Com pany , a div ision of Car rier Com mercial Ref riger ation, I nc. (“T ay lor”) is pleas ed to prov ide this lim ited warrant y on new T aylor -branded f reezer equipm ent ava[...]

  • Page 28

    24 Limite d War ra nty on Equipm ent Mode l 43 0 T orque 3. Replacement of wear it ems designat ed as Class “000” part s in the T aylor O perator ’s Manual. 4. Ext ernal hoses , elect rical power s upplies, and m achine grounding. 5. Part s not supplied or designat ed by T aylor , or damages r esult ing from t heir use. 6. Retur n trips or wa[...]

  • Page 29

    25 Mode l 43 0 T orque Li mit ed Warran ty on Parts 131202 Section 1 1 Limited Warranty on Parts T A YLO R COM P ANY L IMI TE D W ARRANT Y ON T A YL OR G ENUI NE P ART S T aylor Com pany , a div ision of Car rier Com mercial Ref rigerat ion, I nc. (“T ay lor”) is pleas ed to pr ovide this lim ited warrant y on new T aylor genuine r eplacement c[...]

  • Page 30

    26 Li mit ed Warran ty on Parts Mode l 430 T orque LI MI TED WARRANTY EX CEPT IO NS This limit ed warrant y does not cover: 1. Labor or other cos ts inc urred for diagnos ing, repairing, rem oving, inst alling, shipping, serv icing or handling of defect ive Part s, replac ement Part s, or new Part s. 2. Normal m aintenance, cleaning and lubric atio[...]

  • Page 31

    27 Mode l 43 0 T orque Li mit ed Warran ty on Parts LI MI T A T IO N OF W ARRANT Y THI S LI MI TE D W ARRANTY I S EX CLUSI VE AND I S I N LI EU O F AL L O THER WARRANTIE S, CO NDIT I ONS AND/O R REMEDI ES UNDER T HE LA W , I NCLUDI NG ANY I MPL IE D W ARRANTI ES O R CONDIT IO NS OF MERCHANT ABIL IT Y O R FI TNES S FO R A P ART ICUL AR PURPO SE. THE[...]

  • Page 32

    Mod e l 430 Torque 050367-12 08/14 Taylor Company 2014 Carrier Commercial Refrigeration, Inc. c W1 MIX OUT SENSITIVITY: REMOVE JUMPER TO REDUCE SENSITIVITY. YES W2 MIX LOW SENSITIVITY: REMOVE JUMPER TO REDUCE SENSITIVITY. YES GRN/YEL WHT BLK BLK BLK BLK GROUND FRAME SECURELY M T2 COMPRESSOR L2 L1 T1 COMPRESSOR CONTACTOR CONDENSER FAN MOTOR BEATER M[...]

  • Page 33

    Mod e l 430 Torque 050367-27 08/14 Taylor Company 2014 Carrier Commercial Refrigeration, Inc. c GRN/YEL WHT BLK BLK BLK BLK GROUND FRAME SECURELY M T2 COMPRESSOR L2 L1 T1 COMPRESSOR CONTACTOR CONDENSER FAN MOTOR BEATER MOTOR OVERLOAD SWITCH COMPRESSOR HIGH PRESSURE LIMIT SWITCH (SEE FIG 1) BLK BLK COMPRESSOR CONTACTOR BLK WHT WHT M BLK BLK WHT WHT [...]