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A good user manual
The rules should oblige the seller to give the purchaser an operating instrucion of Teledyne IGE 3000, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.
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Unfortunately, only a few customers devote their time to read an instruction of Teledyne IGE 3000. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.
What should a perfect user manual contain?
First and foremost, an user manual of Teledyne IGE 3000 should contain:
- informations concerning technical data of Teledyne IGE 3000
- name of the manufacturer and a year of construction of the Teledyne IGE 3000 item
- rules of operation, control and maintenance of the Teledyne IGE 3000 item
- safety signs and mark certificates which confirm compatibility with appropriate standards
Why don't we read the manuals?
Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Teledyne IGE 3000 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Teledyne IGE 3000, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Teledyne service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Teledyne IGE 3000.
Why one should read the manuals?
It is mostly in the manuals where we will find the details concerning construction and possibility of the Teledyne IGE 3000 item, and its use of respective accessory, as well as information concerning all the functions and facilities.
After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.
Table of contents for the manual
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Page 1
INSTRUCTION MANUAL IGE 3000 ION GAUGE TELEDYNE HASTINGS INSTRUMENTS ISO 9001 CER TIFIED[...]
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Page 2
169-082010_Io n-Gauge-3000 Page 2 of 21 Manual Print History The print history shown below lists the printing da tes of all revisions and addenda created for this manual. The revision level letter in creases alphabetically as the ma nual undergoes subsequent updates. Addenda, which are released between revisions, contain important change informatio[...]
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Page 3
169-082010_Io n-Gauge-3000 Page 3 of 21 Table of Contents 1. QUICK START IN FORMATIO N ........................................................................................................ ............................ 5 2. GENERAL INFO RMATIO N ......................................................................................................[...]
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Page 4
169-082010_Io n-Gauge-3000 Page 4 of 21 DANGER HIGH VOLTAGE High voltages capable of causing injury or death are present within t he IGE 3000 Avoid touching the connector sockets, tube pins and all internal circui try within the IGE 3000. SERVICE MUST ONLY BE PERFORMED BY QUALIFIED TELEDYNE INST RUMENTS PERSONNEL. DANGER Do not turn on the IGE 3000[...]
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Page 5
169-082010_Io n-Gauge-3000 Page 5 of 21 1. Quick S t art Information • Apply Power • Apply 24 VDC Power to the “D ” connector Pin 3 and 4. • After power is applied the IGE 3000 will go through self test, CPU initialization, and L ED test. (The individual LEDs will sequentially illuminate then the IGE 3000 enters the “No Mode” and is o[...]
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Page 6
169-082010_Io n-Gauge-3000 Page 6 of 21 2. General Information 2.1. GENERAL INFORMATION The Teledyne Hastings Instruments IGE-3000 is a small, fully self contained ion gauge electronics module. The mini- Bayard Alpert style ion gauge tube i s attached to the electronics mo dule by a 12 pin circular connector. The IGE-3000 is designed for quic k, ea[...]
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Page 7
169-082010_Io n-Gauge-3000 Page 7 of 21 2.4. Materials exposed to Vacuum • Yttia coated Iridium • Nickel • 304 Stainless Steel • Glass • Tungsten • Platinum Clad Molybdenum[...]
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Page 8
169-082010_Io n-Gauge-3000 Page 8 of 21 3. Inst allation 3.1. INSTALLATION 3.2. Receiving Inspection Your instrument has been manufactured, calibrated an d carefully packed so th at upon receiving your order it is ready for ope ration. However, whe n you unpack, please inspect all items f or any obvious signs of damage due to shipment. Immedi ately[...]
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Page 9
169-082010_Io n-Gauge-3000 Page 9 of 21 3.5. “D” Connector Electrical Pin outs The figure below indicates all pin outs. FIGURE 1- IGE-3000 “D” CONNE CTOR NOTE: Set Point High, Set Point Low and Remote Start, use Digital ground Pin 8 as signal return path. 3.6. B/A Tube Installation The Bayard/Alpert (B/A) tube may be installed in any orient[...]
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Page 10
169-082010_Io n-Gauge-3000 Page 10 of 21 4. Operation 4.1. Operation 4.1.1. Apply Power Apply 24 VDC Power to th e “D” connector pin 3 and 4. (Re fer to Section 2.5 /Fi gure 1, for the “D” connector pin out information). After power is applied the IGE-3000 will go through self test, CPU initialization, and LED test. (The individual LED’s [...]
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Page 11
169-082010_Io n-Gauge-3000 Page 11 of 21 4.2.1. SELECT SELECT is a push-button. Pressing it will scroll th roug h the different availabl e operating modes. Rapidly “double clicking” SELECT will either turn the selected filament on (if unit is off) or off (if the unit is on) Note: Ensure vacuum is below 1x10 -2 Torr. The IGE-30 00 has an auto ma[...]
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Page 12
169-082010_Io n-Gauge-3000 Page 12 of 21 4.3.3. DGas Mode: CAUTION: BEFORE INITIATING DEGAS, VACUUM MUST B E AT OR BELOW 1x10-7 EXCESSIVE DEGASSING AT ANY TI ME CAN DISTORT THE GAUGE ELECTRO DES AND CAN RESULT IN A MISLEADING TRANSIENT DECREASE IN PRESSURE INDICATION Degas mode is used to “Degas” or clean the inside areas of the BA tube of impu[...]
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Page 13
169-082010_Io n-Gauge-3000 Page 13 of 21 The IGE-3000’s filament m ay be controlled remote ly via the D power suppl y connector by wiring relay contacts or a transistor switch across pins 8 and 9, (refer to section 2.5 /F igure 1 and F igure 3 below). Pin 8 is digital ground and pin 9 is the fila ment control line. The IGE fila ment will turn on [...]
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Page 14
169-082010_Io n-Gauge-3000 Page 14 of 21 5. Theory of Operation The functional parts of a typical ionization gauge tu be are the filament (cathode), the grid (anode), and the ion collector (refer to Figure 4 below). The IGE-300 0 control circuit maintains the grid voltage is maintained at 30 VDC, the grid voltage is maintained at 180 VDC, and the c[...]
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Page 15
169-082010_Io n-Gauge-3000 Page 15 of 21 6. Set Up Guide 6.1. ADVANCE SETUP GUIDE The IGE-3000 has several setup and control comm ands which can be accessed by using the ADJUST rotary encoder and SELECT push-button while viewin g the display. Note that most of the commands, which are described below, can be accessed using equivalent RS232/485 Comma[...]
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Page 16
169-082010_Io n-Gauge-3000 Page 16 of 21 6.4. Data Bits/Parity Bits/Stop Bits P8n1 The first character, “8” corresponds to the number of data bits. (e.g. 7 or 8). Second character, “n” corresponds to the parity bit. (i.e . n- no parity, E- even parity, o- odd parit y, 0- space, 1- mark) The last character, “1” corresponds to the number [...]
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Page 17
169-082010_Io n-Gauge-3000 Page 17 of 21 7. RS 232/RS 485 7.1. RS232/RS485 The IGE-3000 is designed to communicate with external dev ices by either RS232 or RS485 via the two RJ-11 connectors. Re fer to secti on 3.2 Figure 2 for connector locations. RS232 via the left connector on and the RS485 is via either connector. Software capab le of communic[...]
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Page 18
169-082010_Io n-Gauge-3000 Page 18 of 21 8. Device S t atus 8.1. ION GAUGE DEVICE STATUS: 4-DIGIT OCTAL WORD When requested to transmit its status the IGE-30 00 responds with a 4-digit octal word. FIGURE 7 -1 – DIGIT OCTAL WORD • bit 11: Serial Receiver Overload • bit 10: Main Board EEPROM Error. • bit 9: Communicatio n Syntax Error. • bi[...]
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Page 19
169-082010_Io n-Gauge-3000 Page 19 of 21 • When entering mo re than one comm and in the same data strin g, they must be sep arated by a comma. • All command strings m ust be followed by the term inator character (carria ge return <CR>, also known as ENTER). • When a lower case character is present in an example it represents an option. [...]
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Page 20
169-082010_Io n-Gauge-3000 Page 20 of 21 9. W ARRANTY 9.1. Warranty Repair Policy Hastings Instruments warrants this produc t for a period of one ye ar from the date of shipment to be free from defects in material and work manship. This warranty does not apply to defects or failures resulting from unauthorized modification, misuse o r mishandlin g [...]
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Page 21
169-082010_Io n-Gauge-3000 Page 21 of 21 10. Drawings & Schematics 2X=On/ Off DGas Emis SP K Low High F1 Fil F2 HASTINGS[...]