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Toro 325-D manual

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Table of contents for the manual

  • Page 1

    Commercial Products Troubleshooting Guide Groundsmaster 345/325-D Part No. 96904SL ®[...]

  • Page 2

    INDEX 1. Product Overview GM 325-D/GM 345 2. Ford VSG-411 Gas Engine (GM 345) 3. Mitsubishi K3D Diesel Engine (GM 325-D) 4. Hydraulic Systems Hydrostatic Drive Systems 5. Electrical Systems 6. Cutting Unit Drive 7. Cutting Units[...]

  • Page 3

    TORO GM 345 / 325 - D Product Overview Notes __________________________________________________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________ ________[...]

  • Page 4

    Product Overview TORO GM 345 2[...]

  • Page 5

    TORO GM 345 / 325 - D Product Overview Notes __________________________________________________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________ ________[...]

  • Page 6

    Ford VSG-411 Gas Engine TORO GM 345 4[...]

  • Page 7

    TORO GM 345 Ford VSG-411 Gas Engine Notes _______________________________________________________________________________________________________________ _______________________________________________________________________________________________________________ ____________________________________________________________________________________[...]

  • Page 8

    Ford VSG-411 Gas Engine TORO GM 345 6[...]

  • Page 9

    TORO GM 345 Ford VSG-411 Gas Engine Notes _______________________________________________________________________________________________________________ _______________________________________________________________________________________________________________ ____________________________________________________________________________________[...]

  • Page 10

    Ford VSG-411 Gas Engine TORO GM 345 8[...]

  • Page 11

    TORO GM 345 Ford VSG-411 Gas Engine Notes _______________________________________________________________________________________________________________ _______________________________________________________________________________________________________________ ____________________________________________________________________________________[...]

  • Page 12

    Ford VSG-411 Gas Engine TORO GM 345 10[...]

  • Page 13

    TORO GM 345 Ford VSG-411 Gas Engine Notes _______________________________________________________________________________________________________________ _______________________________________________________________________________________________________________ ____________________________________________________________________________________[...]

  • Page 14

    Ford VSG-411 Gas Engine TORO GM 345 12[...]

  • Page 15

    TORO GM 345 Ford VSG-411 Gas Engine Notes _______________________________________________________________________________________________________________ _______________________________________________________________________________________________________________ ____________________________________________________________________________________[...]

  • Page 16

    Ford VSG-411 Gas Engine TORO GM 345 14[...]

  • Page 17

    TORO GM 345 Ford VSG-411 Gas Engine Notes _______________________________________________________________________________________________________________ _______________________________________________________________________________________________________________ ____________________________________________________________________________________[...]

  • Page 18

    Ford VSG-411 Gas Engine TORO GM 345 16[...]

  • Page 19

    TORO GM 345 Ford VSG-411 Gas Engine Notes _______________________________________________________________________________________________________________ _______________________________________________________________________________________________________________ ____________________________________________________________________________________[...]

  • Page 20

    Ford VSG-411 Gas Engine TORO GM 345 18 Special tools Helpful Hints 1. Electric tach. • OTC P/N - OEM1386 or equivalent. 2. Photo tach. • OTC P/N - OEM1057 or equivalent. 3. Belt tension gauge • OTC P/N - OEM1294 or equivalent 4. Cylinder leakage tester. • OTC P/N - TOR4075 or equivalent. 5. Compression tester. • 0 - 300 psi. • OTC P/N -[...]

  • Page 21

    TORO GM 345 Ford VSG-411 Gas Engine Notes _______________________________________________________________________________________________________________ _______________________________________________________________________________________________________________ ____________________________________________________________________________________[...]

  • Page 22

    Mitsubishi K3D Diesel Engine TORO GM 325-D 20[...]

  • Page 23

    TORO GM 325-D Mitsubishi K3D Diesel Engine Notes ________________________________________________________________________________________________________________ ________________________________________________________________________________________________________________ ___________________________________________________________________________[...]

  • Page 24

    Mitsubishi K3D Diesel Engine TORO GM 325-D 22[...]

  • Page 25

    TORO GM 325-D Mitsubishi K3D Diesel Engine Notes ________________________________________________________________________________________________________________ ________________________________________________________________________________________________________________ ___________________________________________________________________________[...]

  • Page 26

    Mitsubishi K3D Diesel Engine TORO GM 325-D 24[...]

  • Page 27

    TORO GM 325-D Mitsubishi K3D Diesel Engine Notes ________________________________________________________________________________________________________________ ________________________________________________________________________________________________________________ ___________________________________________________________________________[...]

  • Page 28

    Mitsubishi K3D Diesel Engine TORO GM 325-D 26[...]

  • Page 29

    TORO GM 325-D Mitsubishi K3D Diesel Engine Notes ________________________________________________________________________________________________________________ ________________________________________________________________________________________________________________ ___________________________________________________________________________[...]

  • Page 30

    Mitsubishi K3D Diesel Engine TORO GM 325-D 28[...]

  • Page 31

    TORO GM 325-D Mitsubishi K3D Diesel Engine Notes ________________________________________________________________________________________________________________ ________________________________________________________________________________________________________________ ___________________________________________________________________________[...]

  • Page 32

    Mitsubishi K3D Diesel Engine TORO GM 325-D 30[...]

  • Page 33

    TORO GM 325-D Mitsubishi K3D Diesel Engine Notes ________________________________________________________________________________________________________________ ________________________________________________________________________________________________________________ ___________________________________________________________________________[...]

  • Page 34

    Mitsubishi K3D Diesel Engine TORO GM 325-D 32[...]

  • Page 35

    TORO GM 325-D Mitsubishi K3D Diesel Engine Notes ________________________________________________________________________________________________________________ ________________________________________________________________________________________________________________ ___________________________________________________________________________[...]

  • Page 36

    Mitsubishi K3D Diesel Engine TORO GM 325-D 34[...]

  • Page 37

    TORO GM 325-D Mitsubishi K3D Diesel Engine Notes ________________________________________________________________________________________________________________ ________________________________________________________________________________________________________________ ___________________________________________________________________________[...]

  • Page 38

    Mitsubishi K3D Diesel Engine TORO GM 325-D 36 Special Tools Service Tips 1. Photo tach. • OTC P/N - OEM1057 or equivalent. 2. Belt tension gauge • OTC P/N OEM1294 or equivalent 3. Cylinder leakage tester. • OTC P/N TOR4075 or equivalent. 4. Compression tester. • 0 - 1000 psi. • OTC P/N - TOR3003 or equivalent. • 5. Injection Nozzle Test[...]

  • Page 39

    TORO GM 325-D Mitsubishi K3D Diesel Engine Notes ________________________________________________________________________________________________________________ ________________________________________________________________________________________________________________ ___________________________________________________________________________[...]

  • Page 40

    Hydraulics TORO GM 345 / 325-D 38 Hydrostatic Charge Circuit[...]

  • Page 41

    TORO GM 345 / 325-D Hydraulics Notes ________________________________________________________________________________________________________________ ________________________________________________________________________________________________________________ _______________________________________________________________________________________[...]

  • Page 42

    Hydraulics TORO GM 345 / 325-D 40 Drive circuit[...]

  • Page 43

    TORO GM 345 / 325-D Hydraulics Notes ________________________________________________________________________________________________________________ ________________________________________________________________________________________________________________ _______________________________________________________________________________________[...]

  • Page 44

    Hydraulics TORO GM 345 / 325-D 42 Acceleration valves[...]

  • Page 45

    TORO GM 345 / 325-D Hydraulics Notes ________________________________________________________________________________________________________________ ________________________________________________________________________________________________________________ _______________________________________________________________________________________[...]

  • Page 46

    Hydraulics TORO GM 345 / 325-D 44[...]

  • Page 47

    TORO GM 345 / 325-D Hydraulics Notes ________________________________________________________________________________________________________________ ________________________________________________________________________________________________________________ _______________________________________________________________________________________[...]

  • Page 48

    Hydraulics TORO GM 345 / 325-D 46 Drive Pressure Test[...]

  • Page 49

    TORO GM 345 / 325-D Hydraulics Notes ________________________________________________________________________________________________________________ ________________________________________________________________________________________________________________ _______________________________________________________________________________________[...]

  • Page 50

    Hydraulics TORO GM 345 / 325-D 48 Charge Flow Test[...]

  • Page 51

    TORO GM 345 / 325-D Hydraulics Notes ________________________________________________________________________________________________________________ ________________________________________________________________________________________________________________ _______________________________________________________________________________________[...]

  • Page 52

    Hydraulics TORO GM 345 / 325-D 50[...]

  • Page 53

    TORO GM 345 / 325-D Hydraulics Notes ________________________________________________________________________________________________________________ ________________________________________________________________________________________________________________ _______________________________________________________________________________________[...]

  • Page 54

    Hydraulics TORO GM 345 / 325-D 52[...]

  • Page 55

    TORO GM 345 / 325-D Hydraulics Notes ________________________________________________________________________________________________________________ ________________________________________________________________________________________________________________ _______________________________________________________________________________________[...]

  • Page 56

    Hydraulics TORO GM 345 / 325-D 54 Special Tools Service Tips 1. Hydraulic flow tester kit • OTC P/N TOR214678 or equivalent 2. Hydraulic pressure test kit. • OTC P/N TOR47009 or equivalent 1. Hydraulic testing is done with the hydraulic oil at normal operating temperature. 2. Before testing hydraulics check the system for the proper oil level a[...]

  • Page 57

    TORO GM 345 / 325-D Hydraulics Notes _______________________________________________________________________________________________________________ _______________________________________________________________________________________________________________ _________________________________________________________________________________________[...]

  • Page 58

    Electrical Systems TORO GM 345 / 325-D 56 Start Circuit Position Circuit Make 1 OFF NONE 2 ON B + I + A X + Y 3 START B + I + s[...]

  • Page 59

    TORO GM 345 / 325-D Electrical Systems Notes _______________________________________________________________________________________________________________ _______________________________________________________________________________________________________________ _________________________________________________________________________________[...]

  • Page 60

    Electrical Systems TORO GM 345 / 325-D 58 Interlock Circuit Position Circuit Make 1 OFF NONE 2 ON B + I + A X + Y 3 START B + I + s[...]

  • Page 61

    TORO GM 345 / 325-D Electrical Systems Notes _______________________________________________________________________________________________________________ _______________________________________________________________________________________________________________ _________________________________________________________________________________[...]

  • Page 62

    Electrical Systems TORO GM 345 / 325-D 60 Interlock Circuit Position Circuit Make 1 OFF NONE 2 ON B + I + A X + Y 3 START B + I + s[...]

  • Page 63

    TORO GM 345 / 325-D Electrical Systems Notes _______________________________________________________________________________________________________________ _______________________________________________________________________________________________________________ _________________________________________________________________________________[...]

  • Page 64

    Electrical Systems TORO GM 345 / 325-D 62[...]

  • Page 65

    TORO GM 345 / 325-D Electrical Systems Notes _______________________________________________________________________________________________________________ _______________________________________________________________________________________________________________ _________________________________________________________________________________[...]

  • Page 66

    Electrical Systems TORO GM 345 / 325-D 64[...]

  • Page 67

    TORO GM 345 / 325-D Electrical Systems Notes _______________________________________________________________________________________________________________ _______________________________________________________________________________________________________________ _________________________________________________________________________________[...]

  • Page 68

    Electrical Systems TORO GM 345 / 325-D 66[...]

  • Page 69

    TORO GM 345 / 325-D Electrical Systems Notes _______________________________________________________________________________________________________________ _______________________________________________________________________________________________________________ _________________________________________________________________________________[...]

  • Page 70

    Electrical Systems TORO GM 345 / 325-D 68 Special Tools Helpful Hints 1. Digital volt, ohm meter. OTC PN. OEM1428 or equivalent 2. Electrical “skin over grease” OTC PN. TOR50547 1. Interlock switches • Neutral switch closed with traction pedal in neutral • PTO switch closed with PTO disengaged • Seat switch open with no operator in the se[...]

  • Page 71

    TORO GM 345 / 325-D Electrical Systems Notes _______________________________________________________________________________________________________________ _______________________________________________________________________________________________________________ _________________________________________________________________________________[...]

  • Page 72

    Cutting Unit Drive TORO GM 345 / 235-D 70[...]

  • Page 73

    TORO GM 345 / 325-D Cutting Unit Drive Notes _______________________________________________________________________________________________________________ _______________________________________________________________________________________________________________ _________________________________________________________________________________[...]

  • Page 74

    Cutting Unit Drive TORO GM 345 / 235-D 72[...]

  • Page 75

    TORO GM 345 / 325-D Cutting Unit Drive Notes _______________________________________________________________________________________________________________ _______________________________________________________________________________________________________________ _________________________________________________________________________________[...]

  • Page 76

    Cutting Units TORO GM 345/325-D 74[...]

  • Page 77

    TORO GM 345/325-D Cutting Units Notes _______________________________________________________________________________________________________________ _______________________________________________________________________________________________________________ ________________________________________________________________________________________[...]

  • Page 78

    Cutting Units TORO GM 345/325-D 76[...]

  • Page 79

    TORO GM 345/325-D Cutting Units Notes _______________________________________________________________________________________________________________ _______________________________________________________________________________________________________________ ________________________________________________________________________________________[...]

  • Page 80

    Cutting Units TORO GM 345/325-D 78[...]

  • Page 81

    TORO GM 345/325-D Cutting Units Notes _______________________________________________________________________________________________________________ _______________________________________________________________________________________________________________ ________________________________________________________________________________________[...]

  • Page 82

    Cutting Units TORO GM 345/325-D 80 Special tools Helpful Hints 1. Blade balancing tool OTC PN. TOR4029 or equivalent 2. Blade holding fixture OTC PN. TOR4030 or equivalent 3. Portable bench grinder OTC PN TOR4031 or equivalent 1. Fill the spindle bearing housing with grease when replacing the bearings. (This assures that the upper bearing gets grea[...]

  • Page 83

    TORO GM 345/325-D Cutting Units Notes _______________________________________________________________________________________________________________ _______________________________________________________________________________________________________________ ________________________________________________________________________________________[...]

  • Page 84

    Commercial products FORM 96-904-SL  The Toro Company - 1996 Printed in U.S.A[...]