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Toshiba G9000 manual

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Table of contents for the manual

  • Page 1

    UNINTERRUPTIBLE POWER S YSTEM (U PS) G9 000 SERI ES INST ALLATION AND OPERATION MANUAL 480/480 V 80/100/160/225/300/500/750 kVA Docum ent: 4 GB A 001 2 Rev . E P/N 6148 0 - 00 8 Januar y 20 13[...]

  • Page 2

    G9000 Ins tallatio n and Op erat ion Manua l[...]

  • Page 3

    G9000 Ins tallatio n and Op erat ion Manua l G9000 SE RIES INST ALLATION AND OPER ATION MANUAL 4 80/480 V 80/1 00/160/22 5 / 300/ 500/75 0 kVA Document No. 4 GB A 001 2 Rev. E P/N 6148 0 - 00 8 Januar y 201 3[...]

  • Page 4

    G9000 Ins tallatio n and Op erat ion Manua l[...]

  • Page 5

    G9000 Ins tallatio n and Op erat ion Manua l The Ins tructions c ontained in this m anual are not i ntend ed to cover a ll of the deta ils or vari ations in equipm ent or to provid e for ev ery pos sible con tinge nc y to be m et in connec tion with installatio n, oper ation, or maint enanc e. Shoul d furt her inf ormation b e require d or s hould [...]

  • Page 6

    G9000 Ins tallatio n and Op erat ion Manua l Purpose and Scope of M anual This m anual prov ides inf orm ation on ho w to saf ely instal l, operate , and m ainta in your T OSHIBA power electronic s prod uct. T his manua l inclu des a s ection on Genera l Safet y Instruc tions that desc ribes th e warning labels a nd symb ols that ar e used througho[...]

  • Page 7

    G9000 Ins tallatio n and Op erat ion Manua l i Table of Contents List of T ables ........................................................................................................................................... ii List of Fig ures .............................................................................................................[...]

  • Page 8

    ii G9000 Ins tallatio n and Op er ation Manua l List of Tables Table 1.1 UPS i nst allation e nvir o nm ent ................................................................................... 4 Table 1. 2 Rating of b ypass i nput c irc uit b r eaker .................................................................... 5 Table 1. 3 Po wer s p ecif ic[...]

  • Page 9

    G9000 Ins tallatio n and Op erat ion Manua l iii List of Figures Figure 1.1 Sin gle l in e d iagram – n ormal o perat ion .................................................................... 8 Figure 1 .2 Sin gle l ine d iagram – b ypass o peration ................................................................... 9 Figure 1.3 Sin gle l in e d[...]

  • Page 10

    iv G9000 Ins tallatio n and Op er ation Manua l Figure 2.1 8 The connec tor (C N1) of PS AU - 60 (PS 1) .................................................................. 44 Figure 2.1 9 The term inal bl ock (T N) of PSAU - 60 (PS 1) ............................................................. 44 Figure 2. 20 T he connector ( CN4 4) of PSAU - 6 0 [...]

  • Page 11

    G9000 Ins tallatio n and Op erat ion Manua l 1 How to use this Manual This m anual is des igned f or ease of use, giving t he use r eas y and qu ick r eference to i nform ation. This m anual uses notice ic ons to draw at tention t o the us er im portant inf orm ation regardi ng the saf e operatio n and ins tallatio n of the U PS. T he notice icons [...]

  • Page 12

    2 G9000 Ins tallatio n and Op erat ion Manua l 1 INTRODUCTION The Toshiba Uninterru ptible Po wer Suppl y Sy stem (UPS) is designe d to pro vide m an y years of rel iable protection f rom power fai lure, br own - outs, line n oise, a nd voltag e trans ients. T o ensur e optim um perform ance of the equi pment, f ollow the m anuf acture r's ins[...]

  • Page 13

    G9000 Ins tallatio n and Op erat ion Manua l 3 In no event will TOSHIB A be re sponsibl e or liabl e for e ithe r i ndirect or conseque ntia l da mage or injury tha t may come from the mis use of thi s equipment. Don’ t modify the UPS entirely or part ially. A ny modifications without author ization by TOSHIBA could resul t in persona l injuries,[...]

  • Page 14

    4 G9000 Ins tallatio n and Op erat ion Manua l The UPS is to be in s talled in a contr olled environment. Improper storage and install ation environme nt may deteri orate i nsulation, shorten compone nt life a nd cause malfuncti ons. Keep the i nstallation environm ent per standa r d described as follow s: T AB L E 1 . 1 UPS Installat ion Env ironm[...]

  • Page 15

    G9000 Ins tallatio n and Op erat ion Manua l 5 This UPS d oes not incl u de a By pass in put circ ui t br eaker (MCCB ) to protect the bypass cir cui t. The By pass i np ut circuit bre aker (MCCB) is to be fiel d suppli ed and i n stall ed. Rec om m ende d B reaker ( MCCB) ' s Specifi cat i o ns are as follow s: T AB L E 1 . 2 Rating o f By pa[...]

  • Page 16

    6 G9000 Ins tallatio n and Op erat ion Manua l 1.2 GEN ER AL The Tos hiba G9000 U PS is designed t o pro vide contin uous an d clean e lectrica l power to a c ritical load. Add itionall y the U PS m onitors power con ditions aff ecting the loa d. In th e even t of an input po wer fai lure, the UPS will s upply po wer to th e critica l load f or the[...]

  • Page 17

    G9000 Ins tallatio n and Op erat ion Manua l 7 1.3 D EF INIT IONS UNINT ERRUPT IB LE PO WER SUPPL Y SYST EM (U PS) – All c omponents with in the U PS Module Cab inet a nd assoc iated batt eries t hat func tion as a system to pro vide cont inuous, conditio ned AC po wer to a load. T his is som etim es r eferred to as t he "S ystem ". UP [...]

  • Page 18

    8 G9000 Ins tallatio n and Op erat ion Manua l 1.4 OPER ATION O V ERVIEW The UPS provides two po wer paths between the ut ility sourc e and the critica l load. Figure 1.1 s ho ws the path f or norm al operat ion, with th e load po wered by the inverter . Figure 1.2 s ho ws the path f or b ypass oper ation, with th e load su pplied thr ough the stat[...]

  • Page 19

    G9000 Ins tallatio n and Op erat ion Manua l 9 In the e vent of a U PS m odule failure duri ng Para llel Oper ation, t he critic al load power will be continua lly suppl ied an d shar ed by al l other U PS. The Bypas s Input breake r and cables ar e to be s u ppl i ed and i ns t all e d by t he user o r the construct or. (Se e WARN ING 4 on page 5)[...]

  • Page 20

    10 G9000 Ins tallatio n and Op erat ion Manua l In the e vent of a l oad o vercurrent, t he UPS transf ers to b ypass without in terrupt ion to th e critica l load. In the case of the Par allel O perat ion, all U PS will transf er to b ypass witho ut interr uption to t he critic a l lo ad . The interna l contro l system determ ines the oper ation o[...]

  • Page 21

    G9000 Ins tallatio n and Op erat ion Manua l 11 W hen power is r estore d aft er a lo w batter y shutdo wn, t he UPS con verter( s) automatica ll y restarts operatio n, the cha rg er(s) recharges the ba tteries an d the In verter (s) is autom atica lly restar ted without operator in tervent ion. Lo ad is aut om aticall y assumed b y the i nverter w[...]

  • Page 22

    12 G9000 Ins tallatio n and Op erat ion Manua l FIGURE 1.4 .1 UP S Part s Loc ati on ( 8 0,100 k VA) UPS module Front View CPMC CPMS EMB 88 F Inverter , Converter , Charger Unit 5 . Relay PCB RYAU - 09 4 . Main PCB UPGR -M 7 . Parallel control PCB TLCR -C Ground Fault Sensor FDAU - 04 CB 3 10 . Grounding Bar (E) 52 C 52 S CB 1 3 . External I / F PC[...]

  • Page 23

    G9000 Ins tallatio n and Op erat ion Manua l 13 FIGURE 1.4 .3 UP S Parts Loc ati on ( 300 k VA) a) U PS c abinet – Fro nt View b) Door Back side (Main Ca binet) Landing Cabinet Main Cabinet 1. LCD Touch Panel Monitor Display Door Door 4. Main PCB UPGR-M 6. External Communication Connector 2. Display PCB DPAU-81 1. LCD Touch Panel Monitor Display [...]

  • Page 24

    14 G9000 Ins tallatio n and Op erat ion Manua l FIGURE 1.4 .4 UP S Parts Loc ati on ( 500 k VA) a) U PS c abinet – Fro nt View b) Back side of Lef t Door Landing Cabinet Main Cabinet Door 1. LCD Touch Panel Monitor Display Left Door Right Door 6. External Communication Connector 1. LCD Touch Panel Monitor Display 4. Main PCB UPGR-M 2. Display PCB[...]

  • Page 25

    G9000 Ins tallatio n and Op erat ion Manua l 15 FIGURE 1.4 .5 UP S Parts Loc ati on ( 750 k VA) a) U PS c abinet – Fro nt View b) Back side of L ef t D oor 1. LCD Touch Panel Monitor Display Left Door Right Door Door Landing Cabinet Main Cabinet 1. LCD Touch Panel Monitor Display 4. Main PCB UPGR-M 2. Display PCB DPAU-81 6. External Communication[...]

  • Page 26

    16 G9000 Ins tallatio n and Op erat ion Manua l FIGURE 1.5 Disp lay PCB DPAU - 81 CNV .SW switch 11. SW 1 RESET switch START button STOP button 12. SW5 TEST switch 13. SW6 MAINTENANCE button FIGURE 1.6 Ex ternal I/F PCB IOAU -0 9 17. External contact signal terminal block TN1 TN2[...]

  • Page 27

    G9000 Ins tallatio n and Op erat ion Manua l 17 FIGURE 1. 7 .1 Paral lel I/F PC B IFAU -08 (80- 225k VA) FIGURE 1. 7 .2 Paral lel I/F PC B IFAU -0 9 ( 300 - 75 0kVA) DAS-8S ON OFF 1 ... 　　　　　　　　　　　 8 CN99 CN 98 TLAIN TLBIN CA 1 IN CA 2 IN CB 1 IN CB 2 IN DAS-8 S ON OFF 1 ... 　　　　　　　　　　　 8 CN941 CA 1 OUT C[...]

  • Page 28

    18 G9000 Ins tallatio n and Op erat ion Manua l FIGURE 1. 8 MAIN PCB U PGR -M 15. SW3 52L S/W switch 14. SW2 BOOT switch 11. SW1 RESET switch Descripti on of Fig ures 1. 4 .1 -5 to 1. 8: 1. LCD Touch Panel Monitor Display The Liqu id Cr ystal Displa y (LCD ) Touc h Panel Mo nitor Displa y indicat es po wer flo w, meas ured values and f ault a nd er[...]

  • Page 29

    G9000 Ins tallatio n and Op erat ion Manua l 19 4. Main PCB UP GR - M (Figure 1.8) : Switches on UP GR -M board : FOR SER VICE P ERS ONN EL ONL Y - (11) S W 1 ( RESET swit ch) - ( 14) S W2 (BOOT swi tch) - (15) SW 3 ( 52L S/ W switch) 5. a) Relay PC B R Y AU - 09 (80 - 2 25kV A) b) Pow er Supp l y PCB P S AU - 73 (300 - 750 kV A) 6. External C ommu[...]

  • Page 30

    20 G9000 Ins tallatio n and Op erat ion Manua l 1.5 S PECIFIC A T IONS The UPS nam eplate displa ys the rated k VA as well as nom inal vo ltages an d curr ents. T he nameplate is loc ated on the insi de of th e UPS fr ont doo r. T AB L E 1 . 3 P o wer Spec i f icat ions Rated output Pow er Input voltage 3 phase / 3 w ire B ypas s input voltage 3 ph[...]

  • Page 31

    G9000 Ins tallatio n and Op erat ion Manua l 21 T AB L E 1 . 4 UPS Modu le Inform ation a) Over all D imens ion UPS [ kV A] W idth [in.] ( mm ) D epth [in.] ( mm ) H eight [in.] ( mm ) Net W eight [lb s.] ( kg ) Typical H eating [kBTU /h] C able K nockout 80 27.6 ( 700 ) 32.8 (832) 80.6 (2,047) 855 (388) 10 .8 BOTTOM 100 27.6 ( 700 ) 32.8 (832) 80.[...]

  • Page 32

    22 G9000 Ins tallatio n and Op erat ion Manua l T AB L E 1 . 5 .a Detail of Specif ications Rated Output k VA 80 100 160 225 300 500 750 Rated Output kW 72 90 144 202.5 300 500 750 A C INP UT Configura tion 3 phase, 3 wire Voltage 480 V ( +15% to - 20% ) Frequenc y 60 Hz ( +/ - 10% ) Power Fac tor >.99 Lagg ing at 2 5% – 11 5% Loa d Input kVA [...]

  • Page 33

    G 9000 Insta llation a nd Op eration Manual 23 Rated Outp ut k VA 80 100 160 225 300 500 750 Batt. Cap acit y Required at Full Load Outp ut 75 kW B 94 kW B 1 49 kW B 210 kW B 3 11 kW B 5 18 kW B 7 76 kW B Num ber of Cells 240 A C OUT PUT Configura tion 3 phase, 3 wire Voltage 480 V Voltage Re gulat ion ± 1% (0 – 100% balanc ed lo ad) ; ± 2% ( 0[...]

  • Page 34

    24 G9000 Ins tallatio n and Op erat ion Manua l no sideca rs used. Rated Outp ut k VA 80 100 160 225 300 500 750 Enclosur e NEMA 1 Audib le N oise 70 dB @ 1 m 72 dB @ 1 m 7 3 dB @ 1 m Listings/St andar ds UL 1778 ; cUL; FCC Class A - Article 47 – Part 15 B; ISO 9001; ISO14001 ; A NSI C62.41 (IEEE 587 Cat. B) UL 1778 ; cUL ; IEC 62040 - 2 Cat. C3 [...]

  • Page 35

    G 9000 Insta llation a nd Op eration Manual 25 T AB L E 1 . 6 Rating of Contac tors, Break ers and Fus es NUMBER APP L IC AT ION OUTPUT CAPACITY OF EQUIPMENT 8 0kVA 100kV A 160kVA 225kVA 300kV A 500kVA 750kVA 72kW 90kW 144kW 202.5kW 300kW 500kW 750kW Contactor CB1 AC input contactor 135A 135A 200A 285A 452A 680A 1005A CB3 STS contactor 80A 80A 135A[...]

  • Page 36

    26 G9000 Ins tallatio n and Op erat ion Manua l 2 OPER ATOR CONTROLS AND INDIC ATORS The G9000 Ser ies op erator controls a nd in dicators are loc ated as f ollo ws (Door exterior) : FIGURE 2.1 O perati on/Dis pla y Panel (Fron t pane l) 8 3 2 1 7 4 5 6[...]

  • Page 37

    G9000 Ins tallatio n and Op erat ion Manua l 27 2.1 LED D ISPL AY 1) Load on inverter [ LOAD ON INVERTER ](gree n) Illum inates when p ower is supp lied fr om inverter to the critical load. (Indicates the st ate of inverter transf er switc h "52C".) 2) Battery opera tion [ BA TTERY OP. ]( or ange) Illum inates whe n p ower is supplie d fr[...]

  • Page 38

    28 G9000 Ins tallatio n and Op erat ion Manua l 2.3 L IQUID C R Y S T AL D I S PL AY (8) The Liqu id Cr ystal Displa y (LCD ) touc h pane l indicates po wer flow, m eas ured valu es, opera tional guidance, data rec ords a nd err or m essages. T he LCD pane l has a b ack - lig ht wh ich fac ilitate s viewing in diff erent am bient lightin g condit i[...]

  • Page 39

    G9000 Ins tallatio n and Op erat ion Manua l 29 FIGURE 2.3 .1 St art up /S hu tdo wn Guidanc e FIGURE 2. 3 .2 Startup gui d ance FIGURE 2. 3 .3 Shutdo wn guid ance Follow Startu p/Shut down gu idance ac cord ingl y. B) M EASUREM ENT M ENU (FIGURE S 2.4 .1 t o 2.4.3 ) This s creen shows detai ls of m easured va lues. I np ut and Ou tput valu es are [...]

  • Page 40

    30 G9000 Ins tallatio n and Op erat ion Manua l FIGURE 2. 4 .2 Output values FIGURE 2. 4 .3 Values in Batter y operatio n C) OPERATION MENU ( FIGURE S 2.5 .1 t o 2.5.2 ) This s creen prom pts the us er to s elect: (a) whether t he s tart & stop operatio n wil l be perf orm ed by local or r emote oper ation; (b) date & tim e adjus tm ent; (c[...]

  • Page 41

    G9000 Ins tallatio n and Op erat ion Manua l 31 D) LOG MENU ( FIGURE S 2. 6 .1 to 2. 6.3 ) This LO G MENU dis pla ys two T ouch icons in EV ENT LO G and B ATTER Y LOG. Pressing the E VENT LOG i con, up to 50 con dition/o perat ion recor ds will be disp layed. Pres s ▲ or ▼ button f or page tur ning. Pressing the B ATT ERY LO G icon, N um ber of[...]

  • Page 42

    32 G9000 Ins tallatio n and Op erat ion Manua l 2.3.2 Input Power Failur e During an Input Power F ailure, th e UPS inverter will be pow ered b y the UPS b atter ies. The following will be displa yed on th e main an d m easurem ent scr een (Indic ation of batter y opera tion and rem aining batter y tim e ) . F IGURE 2. 7 .1 Main screen F IGURE 2. 7[...]

  • Page 43

    G9000 Ins tallatio n and Op erat ion Manua l 33 1) MESSAG E The displ ay sho ws a fau lt code, the des cription of the f ault an d a guidanc e of what act ion is t o be taken b y the user . A max imum of 10 f aults are disp layed at one tim e. If an input po wer f ailure occ urs during a f ault con ditio n, the f ault ind ication a nd input po wer [...]

  • Page 44

    34 G9000 Ins tallatio n and Op erat ion Manua l 2.4 E XTERN AL S I G N AL T ERMINA L B LOCK The UPS is equi pped with a series of input/ output ter m inals for ex ternal annu nciatio n of alar m s and for rem ote ac cess of certain UPS func tions. T he la yout of term inals is sho wn in Figur e 2.1 0 .1 and 2.10.2 with a functio nal des criptio n o[...]

  • Page 45

    G9000 Ins tallatio n and Op erat ion Manua l 35 FIGURE 2.1 0 .2 Externa l Signa l Term inal Bloc k ( NEC Class2) TN1 (User suppl ied d ry con tact) IN3: BATT ERY T E MP. HIGH IN1: REM OTE INV ERTER START IN2: REM OTE INV ERTER STOP REMOTE EPO IN4: P OW E R DEMAND UPS CB2 U V R CB2 A X 52L AX 1 3 5 7 9 19 17 15 13 11 2 4 6 8 10 20 18 16 14 12 Batter[...]

  • Page 46

    36 G9000 Ins tallatio n and Op erat ion Manua l A ) Output Conta cts (for exte r nal alarm annunciation) Output c ontacts c onsis t of f orm “A” (NO) dry type cont act s. Rated c apacit y of a ll output c ontacts is N EC Class2 (30 Vdc/1 Adc). Al l dry cont acts should b e operat ed at the ir rate d values or lo wer. Figur e 2.1 1 illus tr ate [...]

  • Page 47

    G9000 Ins tallatio n and Op erat ion Manua l 37 The UPS is equipp ed with a s e le c ta ble outp ut c o ntact fea ture. The above al arms ar e the de fault sett ings. Contac t Tosh iba Int ernation al Corpor ation for setu p informati on. B) Input Contacts (for r emote access of UPS) External c ontacts are pro vided by the user of the UPS s y stem [...]

  • Page 48

    38 G9000 Ins tallatio n and Op erat ion Manua l Details of input contacts for r emote access : TN 1 Term inals 7 to 8 Remote "I nverter Start" input term i nal (IN1) Used to s tart in verter from a rem ote loca tion. UP S m ust be pr ogramm ed f or rem ote operatio n. Refer to O perat ions Menu for proced ure. Term ina ls 9 to 10 Remote &[...]

  • Page 49

    G9000 Ins tallatio n and Op erat ion Manua l 39 2.5 RemotEyeII INT RODUCTION The “ R em o tEyeII ”* is avai lab le as a U PS s ystem m onitoring tool. T he Rem otEyeII s upplies a network function t o m onitor UP S unit s via Sim ple Networ k Managem ent Prot ocol ( SNMP) an d Hypertex t Trans fer Pr otocol (H TTP) methods. The Rem otE yeII mod[...]

  • Page 50

    40 G9000 Ins tallatio n and Op erat ion Manua l FIGURE 2.13 . 2 C onfigur ation of the Rem otEyeII (30 0k VA) * Consul t Toshi ba Intern ation al Corpor ation for details on “ RemotEyeII ” monit or i ng s of tw are and its c apa bilities. Back of the front door (Main cabinet ) DP AU - 81 (SW1) Cable1 (provided) PS AU - 60 (PS1) Cable2 Cable3 (p[...]

  • Page 51

    G9000 Ins tallatio n and Op erat ion Manua l 41 FIGURE 2.13 . 3 C onfigur ation of the Rem otEyeII (O ver vie w : 5 00 - 75 0kVA ) * Consul t Toshi ba Intern ation al Corpor ation for details on “ RemotEyeII ” monit or i ng s of tw are and its ca pabilities. Back of the front left door (Main cab inet) DP AU - 81 (SW1) Cable1 (provided) PS AU - [...]

  • Page 52

    42 G9000 Ins tallatio n and Op erat ion Manua l T he Power Suppl y PCB (P SAU - 60, d esignat ed as PS1) and the Cab le1 (des ignated as 3BBA008 3P001) ar e equi pped with G900 0 UPS units. T he Cable2 (D - s ub 9pin) and th e Cable3 ( 12V power c able) are i ncluded in the Rem otEyeII pack age. T he Power Suppl y PCB ( PS1) provid e s connecti vit[...]

  • Page 53

    G9000 Ins tallatio n and Op erat ion Manua l 43 The parts (included Rem otEyeII) f or UP S monitor ing a re listed b elo w . T AB L E 2-1 Par ts lis t for UPS monitor ing Parts No. Part nam e Qt’y 1 PSAU - 60* : Po we r s upply PCB (P S1) 1 2 3BBA0 083P001 : Cab le1 1 3 Rem otEyeII m odule 1 4 D- sub 9 - pin to RJ45 C ab le :Cabl e2 1 5 12V Po we[...]

  • Page 54

    44 G9000 Ins tallatio n and Op erat ion Manua l 2.6 CONNECT OR D EFINITIO N FIGURE 2.1 8 T he connec tor ( CN1) of P SAU - 60 (PS1 ) FIGURE 2.1 9 T he term inal bloc k (T N ) of PSAU - 60 (PS1) FIGURE 2. 20 T he connec tor (C N44) of PSAU - 60 (PS 1) FIGURE 2. 21 T he connec tor (C N27) of D P AU - 60 (S W 1) D5 De scripti on Pin 1 RXD Receive data[...]

  • Page 55

    G9000 Ins tallatio n and Op erat ion Manua l 45 3 I N S T AL L AT I O N AN D OPERATION 3.1 T R AN S P O R T AT I O N AN D I N S TA LLA TI O N T AB L E 3 . 1 How to tr anspor t and inst all the s ystem Transporta tion Installation Trans port unit wit h for klif t. If c arry by overh ead cran e , us e four M12 ey ebolt s . (Not provid ed ) Using the [...]

  • Page 56

    46 G9000 Ins tallatio n and Op erat ion Manua l D) Exter nal Ba ttery Supp ly Please ref er to t he follo wing when instal ling and m aintaining bat teries : 1. The cus tom er shall ref er to the ba tter y manufac turer 's ins tallatio n m anual for batter y installat ion and m ainten ance inst ructions . 2. The m axim um perm itted fault cur [...]

  • Page 57

    G9000 Ins tallatio n and Op erat ion Manua l 47 After the com pletion o f the input po wer ca bles connec tio n: With a phase ro ta tion m eter, check that the phase rotati on of th e AC I nput power terminal s A, B and C as well as the By pass Inpu t power terminals A40, B40 and C40 are correct. The p rop e r phase rota t i o n is clo ckwise A(R) [...]

  • Page 58

    48 G9000 Ins tallatio n and Op erat ion Manua l (3) Conn ect the ex ternal s ignal term inal block as des ired. Ref er to S ectio n 2.4 an d Figure 2.1 0 for f unctiona l descr iption. 1 4 AW G ( 2m m 2 ) , or les s, shielded cond uctor is recom mended. 1. Confirm tha t a ll UPS internal conta ctors (brea k ers) "CB1", "C B2", a[...]

  • Page 59

    G9000 Insta llatio n and O pe ration Ma nual 49 T AB L E 3 . 4 R ecomm ended Ca ble Si zes Input Side Output Si de Bypass Side DC Input Si de kVA Capacity Input Voltage Output Voltage Cable Size Torque ft . lbs Cable Size Torque ft . lbs Cable Size Torque ft . lbs Cable Size Torque ft . lbs 80kVA 480V 480V 1 AW G – 1/0 A W G 17 - 22 ft . lbs 1 AW[...]

  • Page 60

    50 G9000 Ins tallatio n and Op erat ion Manua l T AB L E 3 . 5 Crim p Type Com pres sion Lug W IR E SIZE W IR E STRAN D RECOM MEND ATIO N CRIMP TOOL REQUIRED BURND Y T YPE Y3 5 O R Y 46 (CODE) CLASS VENDO R CAT. NO. COLOR KEY DIE IN DEX 1 AW G B I BURNDY ILSCO BURNDY YA1 C CRA - 1L YA2 5 - LB GREEN GREEN --- 11 / 375 11 / 375 1019 1/0 AW G B I BURN[...]

  • Page 61

    G9000 Insta lla tion and O per ation Ma nual 51 FIGURE 3.2 .1 . Diagram of input/outp ut bus bar s and term inal block s (80 - 225k VA) Location of bus bars and termina l blocks ( Bottom E ntry) Detailed Pow er T erminals H= 80. 6 ” (20 47 mm ) D=3 2.8 ” ( 832 mm) For p ower t erm inals , use 1/ 2 ” ( 12mm ) Diam eter bolts. UPS module 16 0kV[...]

  • Page 62

    52 G9000 Ins tallatio n and Op erat ion Manua l FI GURE 3.2 .2. Diagr am of input/outp ut bus bars a nd term inal bloc ks (300k VA) Location of bus bars and termi nal blocks ( Bottom /Top/Left Side Entry) Detailed Pow er Termin als H= 80. 7 ” (20 50 mm ) D=3 2. 7 ” ( 83 0 .6 mm ) 15.8" (400 ) 78.7" (2000) 51 .2" (1300) AC Input A[...]

  • Page 63

    G9000 Insta lla tion and O per ation Ma nual 53 FI GURE 3.2 .3. Diagram of input/outp ut bus bar s and term inal block s ( 50 0kVA) Location of bus bars and termina l blocks ( Bottom /Top/Left Side E ntry) Detailed Pow er Term inals H= 80. 7 ” (20 50 mm ) D=3 2. 7 ” ( 83 0 .6 mm ) 18.5" (470) AC Input A, B, C Bypass Input A40, B40, C40 DC [...]

  • Page 64

    54 G9000 Ins tallatio n and Op erat ion Manua l FI GURE 3.2 .4. Diagram of input/outp ut bus bar s and term inal block s (750k VA) Location of bus bars and termina l blocks ( Bottom /Top/Left Side E ntry) Detailed Pow er T erminals H= 80. 7 ” (20 50 mm ) D=3 2. 7 ” ( 83 0 .6 mm ) AC Input A, B, C Bypass Input A40, B40, C40 DC Input BP, BN AC Ou[...]

  • Page 65

    G9000 Insta lla tion and O per ation Ma nual 55 FIGURE 3. 3 .1 D et ail of th e m ain cabinet bus bars (300 kVA) BUS BAR DETAIL (TOP VIEW) BUS BAR DETAIL (TOP VIEW)[...]

  • Page 66

    56 G9000 Ins tallatio n and Op erat ion Manua l FIGURE 3. 3.2 D e tail of th e m ain cabinet bus bars (500k VA) BUS BAR DETAIL (TOP VIEW) BUS BAR DETAIL (TOP VIEW)[...]

  • Page 67

    G9000 Insta lla tion and O per ation Ma nual 57 FIGURE 3. 3.3 D e tail of th e m ain cabinet bus bars (750k VA) BUS BAR DETAIL (TOP VIEW)[...]

  • Page 68

    58 G9000 Ins tallatio n and Op erat ion Manua l FIGURE 3. 4.1 Bus bar connec tion between m ain ca binet and land ing cab inet (3 00k VA) Landing Cabinet Main Cabinet BUS BAR CONNECTION (TOP VIEW) ALTERNATE ALTERNATE BUS BAR CONNECTION (TOP VIEW)[...]

  • Page 69

    G9000 Insta lla tion and O per ation Ma nual 59 FIGURE 3. 4.2 Bus bar connec tion between m ain ca binet and land ing cab inet (5 00k VA) BUS BAR CONNECTION (TOP VIEW) ALTERNATE ALTERNATE BUS BAR CONNECTION (TOP VIEW) Landing Cabinet Main Cabinet[...]

  • Page 70

    60 G9000 Ins tallatio n and Op erat ion Manua l FIGURE 3. 4. 3 Bus bar co nnection between m ain ca binet and l anding c abinet ( 750k VA) Landing Cabinet Main Cabinet ALTERNATE BUS BAR CONNECTION (TOP VIEW) ALTERNATE BUS BAR CONNECTION (TOP VIEW)[...]

  • Page 71

    G9000 Insta lla tion and O per ation Ma nual 61 FIGURE 3. 5 Diagr am of Power W ire & Contr ol W ire Inter - Con nect b et ween U PS and Batt er y UVR DC Breaker for Battery 2[...]

  • Page 72

    62 G9000 Ins tallatio n and Op erat ion Manua l FIGURE 3. 6 Diagram of Po wer W ire Connect ions ( Para lle l S ys t e m Conf iguration ) 52L1 UPS Breaker 52L2 UPS Breaker Toshiba T ie Cab inet (TTC) UPS Breaker 52L n (*1) 52MB Maintenanc e Bypass Br eaker Output Breaker 52 CS Bypa ss i nput AC i nput Bypa ss i nput AC i nput Bypa ss i nput AC i np[...]

  • Page 73

    G9000 Ins tallatio n and Op erat ion Manua l 63 FIGURE 3. 7.1 Diagram of Po wer W ire & Contr ol W ire Connec t ion s for 4 units i n MMS C onfigur ation ( 80 - 225kVA ) IFAU-08 CN 96 CN95 CN94 TLIN ON CBIN CBOUT CAOUT CAIN TLOUT TN1 IOAU -09 5 6 AC OUTPUT UPS- 1 IFAU-08 CN96 CN 95 CN94 TLIN OFF CBIN CBOUT CAOUT CAIN TLOUT TN1 IOAU-09 5 6 AC OU[...]

  • Page 74

    64 G9000 Ins tallatio n and Op erat ion Manua l FIGURE 3. 7.2a Diagr am of Power W ire & Contr ol W ire Connec tions f or 2 un its in MM S Conf iguratio n ( 300 - 750k VA ) IFAU-09 CN99 CN98 TLBIN ON TLAIN TN1 IOAU-09 5 6 AC OUTPUT UPS-1 A B C UPS-1 A B C UPS-2 AC OUTPUT 47 48 49 50 52L1-AX 52L2-AX Toshiba Tie Cabinet (TTC) A50 B50 C50 CN97 CN9[...]

  • Page 75

    G9000 Ins tallatio n and Op erat ion Manua l 65 FIGURE 3. 7.2 b Deta il of IFAU - 09 Control W ire Connections f or 2 units in MMS Configura tion ( 300 - 7 50kVA ) No.1 UPS IFAU-09 IOAU-09 CN952 CA2IN CN951 CA1IN CN944 CB2OUT CN943 CB1OUT CN942 CA2OUT CN941 CA1OUT CN953 CB1IN CN954 CB2IN CN 96 TLAOUT CN97 TLBOUT CN98 TLAIN CN99 TLBIN ~~~~~ No .2 UP[...]

  • Page 76

    66 G9000 Ins tallatio n and Op erat ion Manua l FIGURE 3. 7.3a Diagr am of Power W ire & Contr ol W ire Connec tions f or 3 or 4 units in MMS Config uration ( 300 - 750k VA ) IFAU-09 CN99 CN98 TLBIN ON TLAIN TN1 IOAU-09 5 6 AC OUTPUT UPS-1 A B C UPS-1 A B C UPS-2 AC OUTPUT 35 36 37 38 . . . 49 50 52L1-AX 52L2-AX 52Ln-AX A B C UPS-n A50 B50 C50 [...]

  • Page 77

    G9000 Ins tallatio n and Op erat ion Manua l 67 FIGURE 3. 7.3 b Detai l of I FAU - 09 Contr ol W ire C onnections for 3 or 4 units in M MS Conf igurati on ( 300 - 750k VA ) No.1 UPS IFAU-09 IOAU- 09 CN952 CA2IN CN951 CA1IN CN 944 CB2OUT CN 943 CB1OUT CN942 CA2OUT CN941 CA1OUT CN 953 CB1IN CN954 CB2 IN CN96 TLAOUT CN97 TLBOUT CN98 TLAIN CN99 TLBIN ~[...]

  • Page 78

    68 G9000 Ins tallatio n and Op erat ion Manua l FIGURE 3. 7.4a Diagr am of Po wer W ir e & Cont rol W ire Connec t ions f or 5 to 8 units i n MMS Conf igur ation ( 300 - 750k VA ) IFAU-09 CN99 CN98 TLBIN ON TLAIN TN1 IOAU-09 5 6 AC OUTPUT UPS-1 A B C UPS -1 A B C UPS-2 AC OUTPUT 35 36 37 38 . . . 49 50 52 L1 -AX 52L2-AX 52 Ln- AX A B C UPS-n A [...]

  • Page 79

    G9000 Ins tallatio n and Op erat ion Manua l 69 FIGURE 3. 7.4 b Detai l of I FAU - 09 Contr ol W ire C onnections for 5 t o 8 un its in M MS Conf igurati on ( 300 - 750k VA ) No.1 UPS IFAU-09 IOAU-09 CN952 CA2IN CN951 CA1IN CN944 CB2OUT CN943 CB1OUT CN942 CA2OUT CN941 CA1OUT CN953 CB1IN CN954 CB2IN CN96 TLAOUT CN97 TLBOUT CN98 TLAIN CN99 TLBIN ~~~~[...]

  • Page 80

    70 G9000 Ins tallatio n and Op erat ion Manua l EMB CPMS CPMC 3.4 O PER ATIN G P ROCED URES For Paral lel Operation system, refe r to section “ D) MM S Start -up Procedur e ”. (Paralle l Operation sys tem is herein after MMS [Multi Modul e Syste m ]) A) St art - up Procedure Before the UPS sta rtup, the i nternal Byp ass line starts to s upply [...]

  • Page 81

    G9000 Ins tallatio n and Op erat ion Manua l 71 B) Shut - do wn Proc edure If a total U PS sh utdown is requ ired, ver ify that th e critic al loa d is OFF. a.) Pres s the "START /ST OP" i con fr om the M a in Menu or the Oper ati on Men u on the LCD . b.) On the LCD panel, pr ess “ST ART /ST OP” icon , and then sel e ct “ SHUT DOWN[...]

  • Page 82

    72 G9000 Ins tallatio n and Op erat ion Manua l C) Bypass Oper ation Procedure ** T ransf er from Inver ter to Bypass 1. Check for “ S YN C ” on the LC D . 2. Press the "STA RT /ST OP” icon on the LCD . 3. Follow th e “ SHUTDOW N GUIDANCE ” and Pres s the "ST OP" ico n on the LC D. ** Trans fer fr om bypass to invert er. UP[...]

  • Page 83

    G9000 Ins tallatio n and Op erat ion Manua l 73 D) MMS Start - up Procedure External Ci rcuit Ch eck ( E nsu re Syste m is in Mainten ance B ypa ss ) 1. Ver i f y t h at T ie cabi net Main tenanc e b ypass b reak er 52MB is closed . 2. Verify that T ie cabi net Out put break er 52 CS is open. 3. Ve r if y th at T ie cabin et UP S b re aker s 52L1, [...]

  • Page 84

    74 G9000 Ins tallatio n and Op erat ion Manua l 4 RESPONSE T O UPS FA ILURE Depres s “SIL ENC E AL ARM” icon on M a in Menu . Refer to the list of fault c odes in s ection 6.0 for er ror d escriptio n. T ak e nec essar y action acc ording t o disp lay gui dance. W hen fault s happen , conta ct the Authorized Tos hiba Service Represen tative s o[...]

  • Page 85

    G9000 Ins tallatio n and Op erat ion Manua l 75 5 PARTS REPL ACEMENT Contact T oshiba I nternat ional Cor porat io n or it s a uthori zed s ervice repr esenta tives on all is sues regarding t he repl acem ent of parts. A) B attery Batter y lifetim e ma y vary acc ording to th e fr equenc y of use and t he aver age am bient operating te mperatur e. [...]

  • Page 86

    76 G9000 Ins tallatio n and Op erat ion Manua l 6 FAULT CODES This se ction covers f ault codes , their d escr iption and r equir ed actio n. At tim e of err or : Verif y and recor d the occ urr ence of the alarm . Note de tails of alarm mes sage disp layed on t he LCD displa y panel. Contact Toshiba I n t ernation al Corpor ation at 1 - 877 -8 67 [...]

  • Page 87

    G9000 Ins tallatio n and Op erat ion Manua l 77 Failur e Code List Tab le 6.1 Fault Code Note 3 Note 1 Note 2 Code indicat ion Status message Meaning G uidance Buzzer Ext ernal r elay contact Failure lam p UA8 01 AC INPUT VOLT AGE OUT OF RAN GE Input l ine vol t ag e i s out of the s pecif i ed range. CHECK IN PUT P OWER SOURCE Intermitten t sound [...]

  • Page 88

    78 G9000 Ins tallatio n and Op erat ion Manua l Note 3 Note 1 Note 2 Code indicat ion Status mess age Meaning Guidance Buzzer External relay contact Failure lam p UA8 24 CB2 OPEN The batt ery c irc uit break er (C B2) is open. TURN ON CB2 Intermitten t sound Alarm － UA8 27 52C OPE N PROHIBI T ED The int erl oc k f or the inv erter out put cont ac[...]

  • Page 89

    G9000 Ins tallatio n and Op erat ion Manua l 79 Note 3 Note 1 Note 2 Code indicat ion Status mess age Meaning Guidance Buzzer External relay contact Failure lam p UF109 D C UNB ALAN CED Major un bala nce of t h e neut r al point vol tage. CAL L SER VICE ENGINE ER Cont inuou s sound Major Lit on UF110 ZERO PHASE OVERC URRE NT Detec tion of conv erte[...]

  • Page 90

    80 G9000 Ins tallatio n and Op erat ion Manua l Note 3 Note 1 Note 2 Code indicat ion Status mess age Meaning Guidance Buzzer External relay contact Failure lam p UF201 INV ERTER OVERVO LTAG E Detec tion of out put ov ervol tage. CALL SERVI CE ENGINE ER Cont inuou s sound Major Lit on UF202 INV ERTER UNDER VOLT AGE Output volt a ge dro pp ed. bel o[...]

  • Page 91

    G9000 Ins tallatio n and Op erat ion Manua l 81 Note 3 Note 1 Note 2 Code indicat ion Status mess age Meaning Guidance Buzzer External relay contact Failure lam p UF301 UPS C ONTRO L CIRCUI T ERRO R AD ref erenc e has a n abn ormal valu e. CALL SERVI CE ENGINE ER Cont inuou s sound Major Lit on UF302 UPS C ONTRO L CIRCUI T ERRO R Detec tion of an e[...]

  • Page 92

    82 G9000 Ins tallatio n and Op erat ion Manua l Note 3 Note 1 Note 2 Code indicat ion Status mess age Meaning Guidance Buzzer External relay contact Failure lam p UF401 5 2S AB NORM AL Error t o clos e the c ontac tor 5 2S. CALL SERVI CE ENGINE ER Cont inuou s s ound Major Lit on UF402 5 2S AB NORM AL Error t o ope n t he cont actor 52S. CALL SERVI[...]

  • Page 93

    G9000 Ins tallatio n and Op erat ion Manua l 83 7 D AI L Y INSPECTION Please p erform the dail y ins pection while the U PS is running. The da il y inspectio n item s are shown in Table 7.1 . The customers can only inspect exterior or environment of cabinet. When the customer s want to perfo rm the d e ta iled inspection, c o ntact the Autho r ized[...]

  • Page 94

    84 G9000 Ins tallatio n and Op erat ion Manua l[...]

  • Page 95

    G9000 Ins tallatio n and Op erat ion Manua l 85 A PPENDIX A Installation Planning Guid es (IPG) Instal lat ion P l anni ng Gui de fo r 80kVA UP S Standard System : 480V I nput, 480V Outp ut General Mechanical I nformation Dimensions (W x D x H) W ei gh t Floor Loading Approximate F ull - Load Heat Rejection Mechanical Clearanc e (Inches)from UPS fo[...]

  • Page 96

    86 G9000 Ins tallatio n and Op erat ion Manua l Instal lat ion P l anni ng Gui de fo r 10 0kVA UPS Standard System : 480V I nput, 480V Outp ut General Mechanical I nformation Dimensions (W x D x H) W eight Floor Loading Approximate F ull - Load Heat Rejection Mechanical Clearanc e (Inches)from UPS for Ventilat i on and Maintenanc e Access Inches Lb[...]

  • Page 97

    G9000 Ins tallatio n and Op erat ion Manua l 87 Instal lat ion P l anni ng Gui de fo r 16 0kVA UPS Standard System : 480V I nput, 480V Outp ut General Mechanical I nformation Dimension s (W x D x H) W eight Floor Loading Approximate F ull - Load Heat Rejection Mechanical Clearanc e (Inches)from UPS for Ventilat i on and Maintenanc e Access Inches L[...]

  • Page 98

    88 G9000 Ins tallatio n and Op erat ion Manua l Instal lat ion P l anni ng Gui de fo r 225 kVA UPS Standard System : 480V I nput, 480V Outp ut General Mechanical I nformation Dimensions (W x D x H) W eight Floor Loading Approximate F ull - Load Heat Rejection Mechanical Clearanc e (Inches)from UPS for Ventilat i on and Maintenanc e Access Inches Lb[...]

  • Page 99

    G9000 Ins tallatio n and Op erat ion Manua l 89 Instal lat ion P l anni ng Gui de fo r 300 kVA UPS Standard System : 480V I nput, 480V Outp ut General Mechanical I nformati on Dimensions (W x D x H) W eight Floor Loading Approximate F ull - Load Heat Rejection Mechanical Clearanc e (Inches)from UPS for Ventilat i on and Maintenanc e Access Inches L[...]

  • Page 100

    90 G9000 Ins tallatio n and Op erat ion Manua l Instal lat ion P l anni ng Gui de fo r 500 kVA UPS Standard System : 480V I nput, 480V Outp ut General Mechanical I nformation Dimensions (W x D x H) W eight Floor Loading Approximate F ull - Load Heat Rejection Mechanical Clearanc e (Inches)from UPS for Ventilat i on and Maintenanc e Access Inches Lb[...]

  • Page 101

    G9000 Ins tallatio n and Op erat ion Manua l 91 Instal lat ion P l anni ng Gui de fo r 75 0 kVA UPS Standard S ystem : 480V Input, 4 80V Outp ut General Mechan ical I nform ation Dimensions (W x D x H) W eight Floor Loading Approximate F ull - Load Heat Rejection Mechanical Clearanc e (Inches)from UPS for Ventilat i on and Maintenanc e Access Inche[...]

  • Page 102

    92 G9000 Ins tallatio n and Op erat ion Manua l[...]

  • Page 103

    G9000 Ins tallatio n and Op erat ion Manua l 93[...]

  • Page 104

    INDUSTRI AL DIVISION 13131 W es t Little York Rd., Housto n, T X 77041 Tel: 713/ 466 - 0277 Fax 713/466 - 877 3 US 877/8 67 - 8773 Can ada 800/ 872 - 2192 Mexi co 01/800/527 - 1 204 www.tosh iba.com /ind Printed in Japan[...]