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Toshiba KK-1600 manual

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Table of contents for the manual

  • Page 1

    General Precautions for Installation/Servicing/Maintenance f or the KK-1600 The installation and ser vice should be done b y a qualified ser vice technician. 1. When installing the KK-1600 to the Plain P aper Copier , be sure to follo w the instr uctions described in the “Unpac king/Set-Up Procedure f or the KK-1600” booklet which comes with ea[...]

  • Page 2

    October 2000 © T OSHIBA TEC 1 KK-1600 CONTENTS CONTENTS 1. SPECIFICA TIONS ....................................................................................................... 1-1 2. OUTLINE ..................................................................................................................... 2 -1 2.1 Names of V arious Components[...]

  • Page 3

    October 2000 © T OSHIBA TEC 1 - 1 KK-1600 SPECIFICA TIONS 1. SPECIFICA TIONS T ype of stapling : Flat clinch method No . of sheets stapled : 52g/m 2 paper , 2 sheets to 80g/m 2 paper , 50 sheets 52g/m 2 paper , 2 sheets to 80g/m 2 paper , 48 sheets + 200g/m 2 , 2 sheets P aper thic kness : Max. 5.5 mm Staple capacity : 5000 staples Dimensions : 25[...]

  • Page 4

    October 2000 © T OSHIBA TEC 2 - 1 KK-1600 OUTLINE 2. OUTLINE 2.1 Names of V arious Components STP 02-01-01 STP 02-01-02 STP power code STP staple unit STP staple car tridge STP base STP power lamp[...]

  • Page 5

    KK-1600 OUTLINE 2 - 2 October 2000 © T OSHIBA TEC 2.2 La y out of Electrical P arts STP 02-02-01 STP 02-02-02 STP AC adapter STP1 STP LED PW A M1 SW 2 SW1 SEN1 SEN2 STP2[...]

  • Page 6

    October 2000 © T OSHIBA TEC 2 - 3 KK-1600 OUTLINE Symbols and functions of various devices Name STPCOV-SW STP cover open switch EMPTY-SW STP staple empty switch PSET-SEN STP paper set sensor HP-SEN STP home position sensor STP motor STP CONT PWA STP sensor PWA STP LED PWA Function Detects the open/close state of the cover dur- ing staple replaceme[...]

  • Page 7

    KK-1600 OUTLINE 2 - 4 October 2000 © T OSHIBA TEC 2.3 Harness Connection Diagram STP 02-03-01 1 2 1 2 1 2 3 4 5 6 7 1 2 3 4 5 6 7 AC adapter STP cov er open s witch STP motor STP staple empty s witch STP home position sensor STP paper set sensor STP LED PW A Staple unit STP CONT PW A STP sensor PW A GND 24V 24V CO VER GND CN1 H.P 5V GND Empty CW C[...]

  • Page 8

    October 2000 © T OSHIBA TEC 2 - 5 KK-1600 OUTLINE 2.4 Board Assemb ly STPL CONTROLLER 4G1–1231 4H10109 02 MADE IN JAPAN JP16 D9 C11 2 J5 1 FU1 J1 D8 2 1 3 JP11 JP12 8 JP14 JP10 Q1 1 J4 3 1 1 7 JP2 JP1 JP5 D5 D7 D4 Q7 Q5 S Q6 S Q4 S DG D SG DG G JP6 W J3 JP15 C6 C16 C19 C9 0 R16 R14 D6 C8 1 2J 2 IO G Q3 JP13 C4 Q2 1 D2 C3 9 D3 D10 JP17 C5 JP9 JP8[...]

  • Page 9

    October 2000 © T OSHIBA TEC 3 - 1 KK-1600 OPERA TIONAL DESCRIPTION 3. OPERA TIONAL DESCRIPTION 3.1 General Description Upon detecting the loading of paper , the STP operates the motor for staple oper ation. The AC input supplied from the copier is conv er ted to a DC v oltage (24V) through the AC adapter in the STP and used as a power supply f or [...]

  • Page 10

    KK-1600 OPERA TIONAL DESCRIPTION 3 - 2 October 2000 © T OSHIBA TEC 3.3 Detection of Abnormal Status • Cover Open/Close Detection The STP cov er open s witch tur ns OFF when the cover is opened. Since the switch is connected to the power supply , the power supply to the STP is cut when the s witch tur ns OFF . F or this reason, all the operation [...]

  • Page 11

    October 2000 © T OSHIBA TEC 3 - 3 KK-1600 OPERA TIONAL DESCRIPTION STP cov er open s witch Copier power ON STP power lamp OFF STP power lamp ON Open Close STP staple empty s witch OK? OK Load paper into STP . (STP paper set sensor ON) STP motor operates to star t stapling. Stampling stopped Supply staples NG STP 03-04-01 3.4 Flow Chart[...]

  • Page 12

    October 2000 © T OSHIBA TEC 4 - 1 KK-1600 MECHANICAL DESCRIPTION 4. MECHANICAL DESCRIPTION 4.1 Mechanism Drawing 4.2 Staple Operation The staple operation of the STP is perf or med only b y the rotation of the STP motor through the combina- tion of the gears and cams. The loading of paper is detected when the paper detection le v er is pushed. Whe[...]

  • Page 13

    October 2000 © T OSHIBA TEC 5 - 1 KK-1600 CIRCUIT DESCRIPTION 5. CIRCUIT DESCRIPTION 5.1 PW A Block Dia gram 5.2 Functional Description The STP operates the stapler through the STP controller PW A. When the pow er of the copier is tur ned on, a pow er supply is also delivered to the STP to enable stapling. When paper is loaded into the stapler , t[...]

  • Page 14

    KK-1600 CIRCUIT DESCRIPTION 5 - 2 October 2000 © T OSHIBA TEC 5.3 Signal Description The STP cov er open switch detects the open or close state of the co v er . A micros witch is used f or the s witch. A pow er supply is delivered to the stapler when the co v er is closed, and cut off when open. The STP paper set sensor detects the loading of pape[...]

  • Page 15

    October 2000 © T OSHIBA TEC 5 - 3 KK-1600 CIRCUIT DESCRIPTION 5.4 Timing Char ts • Staple operation • Staple operation (When staples have run out during operation) STP paper set sensor STP staple empty s witch STP home position sensor CW CCW L H L H L H L H L H 200ms 858ms L H L H L H L H L H 200ms 200ms STP paper set sensor STP staple empty s[...]

  • Page 16

    KK-1600 CIRCUIT DESCRIPTION 5 - 4 October 2000 © T OSHIBA TEC • Rever se operation (When the motor has loc ked up) • Rever se operation (When the stapler is not at the home position at po wer on time) STP paper set sensor STP staple empty s witch STP home position sensor CW CCW 200ms 900ms L H L H L H L H L H 100ms STP paper set sensor STP sta[...]

  • Page 17

    October 2000 © T OSHIBA TEC 6 - 1 KK-1600 DISASSEMBL Y AND REPLACEMENT 6. DISASSEMBL Y AND REPLA CEMENT [A] STP co ver/STP staple car tridg e 1. Pull STP cov er to release one hook and open STP cov er . Fig. 6-1 2. Release 2 hooks and detach STP cov er . Fig. 6-2 [B] STP bottom co ver F 1. Remov e one screw and detach connector co ver . Fig. 6-4 S[...]

  • Page 18

    KK-1600 DISASSEMBL Y AND REPLACEMENT 6 - 2 October 2000 © TOSHIBA TEC 4. Release the po wer cab le from the hook of the manual pock et. Fig. 6-6 5. Remov e 2 screws , release 2 hooks, and remo v e stapler . Fig. 6-7 6. Remo v e one screw and detach STP bottom cov er F . Fig. 6-8 Manual poc ket P o wer cable Hook Stapler Screw STP bottom cov er F S[...]

  • Page 19

    October 2000 © T OSHIBA TEC 6 - 3 KK-1600 DISASSEMBL Y AND REPLACEMENT [C] STP bottom co ver R 1. Remov e stapler . (See Fig. 6-4 to 6-7) 2. Remov e 4 screws and detach STP bottom co ver R. Fig. 6-9 [D] STP staple co ver 1. Detach STP cov er . (See Fig. 6-1 and 6-2) 2. Remov e STP staple cartr idge. (See Fig. 6-3) 3. Remov e stapler . (See Fig. 6-[...]

  • Page 20

    KK-1600 DISASSEMBL Y AND REPLACEMENT 6 - 4 October 2000 © TOSHIBA TEC [H] STP base sta y assemb l y 1. Remov e stapler . (See Fig. 6-4 to 6-7) 2. Detach STP bottom cov er R. (See Fig. 6-9) 3. Detach A C adapter jac k and the connectors from STP controller PW A (J1/J2/J5). 4. Release 4 clamps. Fig. 6-16 STP controller PW A J2 J1 J5 A C adapter jac [...]

  • Page 21

    October 2000 © T OSHIBA TEC 6 - 5 KK-1600 DISASSEMBL Y AND REPLACEMENT 5. Remov e 7 scre ws and remov e STP base sta y assembly . Fig. 6-17 Screw Scre w STP base stay assemb ly 324 [I] STP base 1. Detach STP cov er . (See Fig. 6-1 and 6-2) 2. Remov e STP staple cartr idge. (See Fig. 6-3) 3. Remov e stapler . (See Fig. 6-4 to 6-7) 4. Detach STP bot[...]

  • Page 22

    KK-1600 DISASSEMBL Y AND REPLACEMENT 6 - 6 October 2000 © TOSHIBA TEC [K] STP staple unit 1. Remo v e stapler . (See Fig. 6-4 to 6-7) 2. Detach STP bottom co v er R. (See Fig. 6-9) 3. Remo v e STP base sta y assemb ly . (See Fig. 6- 16 and 6-17) 4. Detach the connectors from STP controller PW A (J3/J4) and release 2 clamps. Clamp J3 J4 Scre w STP [...]