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Toshiba MD-0101 manual

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Table of contents for the manual

  • Page 1

    General Precautions for Installation/Servicing/Maintenance f or the MD-0101 The installation and ser vice should be done b y a qualified ser vice technician. 1. When installing the MD-0101 to the Plain P aper Copier , be sure to follo w the instr uctions described in the “Unpacking/Set-Up Procedure f or the MD-0101” booklet which comes with eac[...]

  • Page 2

    October 2000 © T OSHIBA TEC 1 MD-0101 CONTENTS CONTENTS 1. SPECIFICA TIONS ....................................................................................................... 1-1 2. OUTLINE ..................................................................................................................... 2 -1 2.1 Names of V arious Components[...]

  • Page 3

    October 2000 © T OSHIBA TEC 1 - 1 MD-0101 SPECIFICA TION 1. SPECIFICA TIONS Function : Stac kless unit for duple x pr inting P aper : Siz e A3 to A5-R/LD to ST -R : Thickness Nor mal paper 64 to 80g/m 2 (17 to 21 lbs) T ranspor t speed : 92 mm/sec. (DP1600 series) : 124 mm/sec. (DP2000/2500 series ) Dimensions : 101 (W) x 488 (D) x 345 (H) mm W ei[...]

  • Page 4

    October 2000 © T OSHIBA TEC 2 - 1 MD-0101 OUTLINE 2. OUTLINE 2.1 Names of V arious Components ADU 02-01-01 ADU 02-01-02 ADU paper guide assembly Release lev er ADU release hook F ADU release hook R Connection cable[...]

  • Page 5

    MD-0101 OUTLINE 2 - 2 October 2000 © T OSHIBA TEC 2.2 La y out of Electrical Pa r ts SEN1 SEN2 SW1 M2 M1 ADU (PW A-F-ADU) ADU 02-02-01 Symbols and functions of various devices Name FED1-SEN ADU paper jam sensor (Lower) FED2-SEN ADU paper jam sensor (Upper) ADUCOV-SW ADU cover open switch FED1-MOT ADU motor (Lower) FED2-MOT ADU motor (Upper) PWA-F-[...]

  • Page 6

    October 2000 © T OSHIBA TEC 2 - 3 MD-0101 OUTLINE 2.3 Harness Connection Diagram PFC PW A DPF GND VCC CN214 1 2 3 EXMA +24V EXMC EXMB EXMD CN216 1 2 GND CVSW CN217 1 2 3 4 5 1 2 3 4 5 ADU paper jam sensor ( Lower ) ADU paper jam sensor ( Upper ) CN312 CN328 3 2 1 3 2 1 ADU cov er open switch CN311 2 1 ADU PW A CN203 CN211 FDM-B FDM-D 1 2 FDM-A FDM[...]

  • Page 7

    MD-0101 OUTLINE 2 - 4 October 2000 © T OSHIBA TEC 2.4 Boar d Assembly 3 6 1 IC1 1 2 STK672-210 STK672-210 12 1 11 2 1 C7 C8 JP10 JP8 JP9 C6 C2 JP7 JP5 JP6 C3 C5 JP2 C1 R1 C4 JP1 JP3 JP4 IC2 CN215 CN213 CN217 CN211 CN214 CN216 CN212 > PF-WP < 15 R14 R2 R4 R3 R5 R9 R6 1 R7 R8 R15 R16 R17 R10 R11 R12 R13 PWB-F-ADU-520-3 41316208000 31 6 41 1 RV[...]

  • Page 8

    October 2000 © T OSHIBA TEC 3 - 1 MD-0101 OPERA TIONAL DESCRIPTION 3. OPERA TIONAL DESCRIPTION 3.1 General Operation The ADU is a unit which turns over printed paper . Installation of the unit enables duple x pr inting on paper . No paper can be stack ed in the ADU . 3.2 Block Dia gram The ADU has three sensors and two motors as shown abo ve. One-[...]

  • Page 9

    MD-0101 OPERA TIONAL DESCRIPTION 3 - 2 October 2000 © T OSHIBA TEC 3.3 Detection of Abnormal Status 3.3.1 Cover open/c lose detection When the ADU cov er open sensor detects the open state of the co v er , the detection signal is sent to the copier to stop the transpor t of paper . 3.3.2 P aper jam detection When the one-side-printed paper is load[...]

  • Page 10

    October 2000 © T OSHIBA TEC 3 - 3 MD-0101 OPERA TIONAL DESCRIPTION 3.4 Flow Chart Star t button ON End YES All scanning? Cassette f eed Scanning of document NO YES Final cop y Cop y T ranspor t to ADU F eed from ADU Cop y Ejection NO Change of document Star t button ON ADU 03-04-01[...]

  • Page 11

    October 2000 © T OSHIBA TEC 4 - 1 MD-0101 MECHANICAL DESCRIPTION 4. MECHANICAL DESCRIPTION 4.1 P aper Feed System The ADU has one transpor t path as shown abo ve and paper enters the ADU from the top and comes out from the bottom. P aper is not stac ked in the ADU b ut the ADU only transpor ts the paper by using the tw o motors. Flow of P aper The[...]

  • Page 12

    MD-0101 MECHANICAL DESCRIPTION 4 - 2 October 2000 © T OSHIBA TEC Printing takes place on the back of the paper and the paper is ejected. 4.2 Drive System In the ADU , paper is transported by two pulse motors . The ADU motor (upper) drives the upper roller and the e xit roller of the copier as a result of changing (mo ving) the gear on the copier s[...]

  • Page 13

    October 2000 © T OSHIBA TEC 5 - 1 MD-0101 CIRCUIT DESCRIPTION 5. CIRCUIT DESCRIPTION 5.1 PW A Block Dia gram The ADU PW A has the motor driving IC only and the other signals pass through the PW A. IC1 and IC2 are driver IC’ s f or the stepping motors and drive the ADU motors (upper/lo wer) on the output side according to the input signals. IC1 d[...]

  • Page 14

    MD-0101 CIRCUIT DESCRIPTION 5 - 2 October 2000 © TOSHIBA TEC 5.2 Meaning of Signals The ADU cov er open s witch is a s witch which detects the open or close state of the cov er . A push switch is used f or the switch. The signal goes LOW when the co ver is closed, and HIGH when it is open. The ADU paper jam sensor (upper/low er) detects the presen[...]

  • Page 15

    October 2000 © T OSHIBA TEC 5 - 3 MD-0101 CIRCUIT DESCRIPTION 5.3 Timing Char t F eed sensor Exit sensor ADU motor (Upper) ADU paper jam sensor (Upper) ADU motor (Lower) ADU paper jam sensor (Lower) 3.11s (2.17s) 3.12s (2.18s) 3.13s (2.19s) 5.67s (4.01s) 5.84s (4.13s) 5.96s (4.30s) 10.96s (8.01s) 12.17s (8.95s) 19.51s (15.49s) 11.83s (8.79s) 14.57[...]

  • Page 16

    October 2000 © T OSHIBA TEC 6 - 1 MD-0101 DISASSEMBL Y AND REPLACEMENT 6. DISASSEMBL Y AND REPLA CEMENT [A] ADU hing e co ver F/R 1. Remov e 2 screws and detach ADU hinge cov er F. Fig. 6-1 2. Remov e 2 screws and detach ADU hinge cov er R. Fig. 6-2 [B] ADU paper guide assemb l y 1. Pull ADU release le ver to release one hook and open ADU . Fig. 6[...]

  • Page 17

    MD-0101 DISASSEMBL Y AND REPLACEMENT 6 - 2 October 2000 © TOSHIBA TEC [C] ADU 1. Detach ADU hinge co v er F . (See Fig. 6-1) 2. Detach ADU hinge co v er R. (See Fig. 6-2) 3. Remo ve one scre w and detach har ness fixing plate. Fig. 6-5 4. Remov e one screw , detach the g round wire and the connector . Fig. 6-6 5. Remo v e stopper from ADU hinge F [...]

  • Page 18

    October 2000 © T OSHIBA TEC 6 - 3 MD-0101 DISASSEMBL Y AND REPLACEMENT 7. Release one hook and detach the wire . 8. Release 2 hinges and remov e ADU . Fig. 6-9 [D] ADU co ver 1. Detach ADU hinge cov er F . (See Fig. 6-1) 2. Detach ADU hinge cov er R. (See Fig. 6-2) 3. Remov e ADU . (See Fig. 6-5 to 6-9) 4. Remov e 2 screws , release one hook and w[...]

  • Page 19

    MD-0101 DISASSEMBL Y AND REPLACEMENT 6 - 4 October 2000 © TOSHIBA TEC [E] ADU PW A 1. Detach ADU hinge cov er F . (See Fig. 6-1) 2. Detach ADU hinge cov er R. (See Fig. 6-2) 3. Remov e ADU . (See Fig. 6-5 to 6-9) 4. Detach ADU cov er . (See Fig. 6-10 to 6-12) 5. Remov e 4 screws, release the harness from the clamp , and detach PW A cov er . Fig. 6[...]

  • Page 20

    October 2000 © T OSHIBA TEC 6 - 5 MD-0101 DISASSEMBL Y AND REPLACEMENT [G] ADU f eed r oller shaft upper/c lutc h 08S018-06CL Fig. 6-16 8. Release Spr ing, remov e one screw , and remo ve ADU release hook R. Fig. 6-17 9. Detach one connector from ADU PW A (CN216). 10. Remov e 4 screws , release one clamp , and re- mov e ADU motor br ac k et upper [...]

  • Page 21

    MD-0101 DISASSEMBL Y AND REPLACEMENT 6 - 6 October 2000 © TOSHIBA TEC 11. Detach the E-ring, and remov e clutch 08S018- 06CL and b ushing. Fig. 6-19 12. Detach stop ring, and remov e bushing and ADU f eed roller shaft upper . Fig. 6-20 [H] ADU f eed r oller shaft mid dle 1. Detach ADU hinge cov er F . (See Fig. 6-1) 2. Detach ADU hinge cov er R. ([...]

  • Page 22

    October 2000 © T OSHIBA TEC 6 - 7 MD-0101 DISASSEMBL Y AND REPLACEMENT 9. Detach stop ring, remov e 2 bushings , and re- mov e ADU f eed roller shaft middle. Fig. 6-22 [I] ADU f eed r oller shaft lo wer/c lutc h 08S018-06CL 1. Detach ADU hinge cov er F . (See Fig. 6-1) 2. Detach ADU hinge cov er R. (See Fig. 6-2) 3. Remov e ADU paper guide assemb [...]