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United States Stove 1300 manual

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Table of contents for the manual

  • Page 1

    C O M P A N Y U N I T E D S T A T E S S T O V E C S S U H T B L S T A O Model 1300/1400 OWNERS MANUAL SOLID FUEL W ARM AIR FURNA CE CAUTION: READ ALL INSTRUCTIONS CARE- FULLY BEFORE STARTING THE INSTALLATION OR OPERATING THE FURNACE IMPROPER INSTALLATION MAY VOID YOUR WARRANTY DO NOT USE THIS FURNACE IN A MOBILE HOME OR TRAILER UNITED ST A TES STO [...]

  • Page 2

    NO TE: Y OUR UNIT MUST BE INST ALLED BY A QU ALIFIED FURNA CE INST ALLER. Y ou've purchased one of America's Finest W ood and Coal Burning Furnaces. By heating with wood and coal you're helping CONSER VE AMERICA'S ENERGY! W ood is our Renewable Energy Resource. Please do your part to preser v e our wood supply . Plant at least o[...]

  • Page 3

    Caution Labels Y our Fur nace has the follo wing labels . Read and Obe y all labels . DANGER: RISK OF FIRE OR EXPLOSION. DO NOT burn garbage, gasoline, drain oil, or other flammable liquids. W ARNING: FIRE HAZARD . DO NO T operate with fire draft e xceeding .06 inches w .c. DO NOT operate with fuel loading or ash removal doors open. DO NOT store fu[...]

  • Page 4

    Rules for safe installation and operation Read these rules and the instructions carefully. Failure to follow them will cause a hazard that could result in death, serious bodily injury, and/or property damage. 4 Your Furnace is designed to be installed in a parallel air flow arrangement with a gas or oil-fired forced air upflow-type central furnace,[...]

  • Page 5

    Y our HOTBLAST Furnace is designed to be a supplemental or central heating source for your home. This Solid Fuel Furnace may be installed in conjunction with a properly operating central furnace that is listed or cer- tified in accordance with nationally recog- nized safety standards and equipped with the required controls and other safety features[...]

  • Page 6

    24-7/8" 1-3/4" 9" 33-7/8" 41" 21-1/32" 40-11/16" 32-1/8" 1-3/4" 9" 33-7/8" 49-1/8" 24-1/16" 40-11/16" Figure 1A 1300 Figure 1B 1400/1500 DIMENSIONS OF FURNACE 6 Figure 1B 1400 Figure 1A 1300[...]

  • Page 7

    Locating the Furnace 1. The furnace should be located in the same room as the central system and as close as possible, but not closer than 9". There should be no wall between the furnace and the warm air outlet duct that is connected directly to the warm air outlet plenum of the central furnace. (See Fig. 2) The unit will require installation [...]

  • Page 8

    LISTED F A CT OR Y BUIL T CHIMNEY Carefully follow chimney manufacturer's instructions. Use only a Listed Residential Type or Building Heating Appliance Chimney. If your chimney starts at the ceiling (Fig. 5), you will need enough 6" pipe to reach the ceiling. The top of the chimney must be at least 3 feet above the roof and be at least 2[...]

  • Page 9

    Rules for Connector Pipe Installation 1. The crimped end of the chimney connector fits inside the furnace flue collar. Install additional chim- ney connectors and elbow with the CRIMPED END TOWARD THE FURNACE. This will allow any condensation in the flue to run back into the furnace. Use 6" dia. steel pipe and elbows for connection to chimney.[...]

  • Page 10

    CONNECTION OF CHIMNEY CONNECT OR TO A MASONR Y CHIMNEY THROUGH A COMBUSTIBLE W ALL Figure 8 shows how to connect the chimney connector of a heater to a masonry chimney through a combustible wall. There are five allowable ways that a chimney connector can be connected to a masonry chimney by passing through a combustib le wall. NFP A Standard 211 al[...]

  • Page 11

    MINIMUM 12 IN. TO COMB USTIBLES P ART A, FIGURE 8 (FIGURE 8 CONTINUED ON NEXT P AGE) 1. Use a minimum 3-1/2" thick brick masonry wall framed into the comb ustible wall. A firecla y liner (ASTM C315 or equivalent) having a 5/8" minimum wall thickness must be used and it must be at least 12" away from any material that could catch fire[...]

  • Page 12

    PA R T B FIGURE 8 - (FIGURE 8 CONTINUED) AIR SP ACE 9 IN. MINIMUM F ACT OR Y -BUIL T CHIMNEY LENGTH MINIMUM CHIMNEY CLEARANCES FROM MASONR Y T O SHEET STEEL SUPPORTS AND COMB USTIBLES 2 IN. CHIMNEY LENGTH FLUSH WITH INSIDE OF FLUE NONSOLUBLE R EFAC TO RY CEMENT MASONR Y CHIMNEY CONSTRUCTED T O NFP A 211 CHIMNEY CONNECTOR TO HEA TER MINIMUM CLEARANC[...]

  • Page 13

    Assembly of Furnace Your furnace requires the following items to be assembled or installed by the service person: Feed Door Pull Handle Feed Door Locking Handle Blower(s) and Blower Controls Electrical Connections Remove all parts from inside the furnace and inspect for damage, including the firebrick as some breakage could occur during shipment. A[...]

  • Page 14

    14 WIRE COLOR CODE G- GREEN- GROUND B- BLACK- POWER SUPPLY W- WHITE- POWER SUPPLY R1- WHITE- FAN CONTROL R2- BLACK- FAN CONTROL M1- BLACK- BLOWER MOTOR M2- WHITE- BLOWER MOTOR Fig. 11 LOAD FAN LINE LOAD LIMIT LINE BREAK OFF JUMPER FOR LOW VOLTAGE FAN "OFF" INDICATOR FAN "ON" INDICATOR LIMIT INDICATOR Honeywell LIMIT SWITCH R1 R2[...]

  • Page 15

    Installation Please see all methods of Installation in Appendix at the rear of this booklet. Pipe to combustible: Sides: 18"(460mm) Back: 18"(460mm) The installation must be made only on a noncom- bustible floor. d) Install the smoke pipe connector to the chim- ney with 26-gauge pipe and elbows (to be pur- chased separately), maintaining [...]

  • Page 16

    2" MIN. AIR SPACE REQUIRED BY CODE 18" MIN. CENTRAL FURNACE Figure 14 16 Power Failure Instructions: Operation after loss of power-- 1. Remove filter if provided 2. Do not expect to keep home at normal temperatures. 3. Do not load fuel above bottom of feed door. TO GAS/OIL/ELECTRIC TRANSFORMER AND COMBUSTION FAN OF SOLID FUEL UNIT H N POW[...]

  • Page 17

    CAUTION GASES THAT ARE DRIVEN FROM FRESH COAL MUST BE BURNED OR THEY WILL ACCUMULATE AND EXPLODE. NEVER SMOTHER A FIRE WHEN ADDING FRESH COAL. CAUTION DO NOT OPERATE WITH THE FEED AND/OR ASH DOOR OPEN. THIS FURNACE IS DE- SIGNED FOR THERMOSTATIC OPERATION. OPERATION WITH ANY OF THESE DOORS OPEN WILL OVERHEAT AND DAMAGE THE FURNACE. CAUTION NEVER US[...]

  • Page 18

    18 Service Hints Do not expect a furnace to draw. It is the chimney that creates the draft. Smoke spillage into the house or excessive buildup of water or creosote in the chimney are warnings that the chimney is not functioning properly. Correct the problem before using furnace. Possible causes are: 1. The connector pipe may be pushed into the chim[...]

  • Page 19

    19 Model 1300 Repair Parts 9 11 7 8 3 1 2 23 24 22 21 20 17 18 35 33 32 31 29 28 27 26 19 25 34 6 30 10 4 5 30 14a 16 15 13 12 38 36 37 14 14c 14b[...]

  • Page 20

    P ARTS LIST MODEL 1300 (SEE DIA GRAM, P A GE 19) 20 DESCRIPTION CABINET LEFT SIDE CABINET BACK PANEL FORCED DRAFT RING FLUE COLLAR GASKET FLUE COLLAR FLUE COLLAR RING BOLT (1/4-20 X 1) KEP NUT (1/4-20) CABINET TOP PANEL CABINET RIGHT SIDE FEED DOOR HINGE BRACKET SMOKE CURTAIN BOLT (5/16-18 X 1) LOCKNUT (5/16-18) ASH DOOR ASSEMBLY FEED DOOR ASSEMBLY[...]

  • Page 21

    21 9 11 7 8 3 1 2 23 24 22 21 20 17 18 35 33 32 31 29 28 27 26 19 25 34 6 30 10 4 5 36 37 Model 1400 Repair Parts 14a 16 15 13 12 14 14c 14b[...]

  • Page 22

    22 P ARTS LIST MODEL 1400 (SEE DIA GRAM, P A GE 21) DESCRIPTION CABINET LEFT SIDE CABINET BACK PANEL FORCED DRAFT RING FLUE COLLAR GASKET FLUE COLLAR FLUE COLLAR RING BOLT (1/4-20 X 1) KEP NUT (1/4-20) CABINET TOP PANEL CABINET RIGHT SIDE FEED DOOR HINGE BRACKET SMOKE CURTAIN ASH DOOR ASSEMBLY FEED DOOR ASSEMBLY THERMOSTAT COVER/PANEL ASSEMBLY THER[...]

  • Page 23

    23 COLD AIR DUCT 6" PIPE DAMPER OPTIONAL 11 RPT 90 ELBOW FURNACE PIPE CONNECTOR Central Installation Fig. 16-1 (U.S. ONLY) Add-On Installation COLD AIR DUCT 6" PIPE DAMPER 90 ELBOW FURNACE PIPE CONNECTOR EXISTING GAS/OIL/ELECTRIC FURNACE 8" PIPE Fig. 16 (U.S. ONLY) Fig. 17 Fig. 17-1[...]

  • Page 24

    COLD AIR RETURN TO EXISTING DUCT WORK WARM AIR EXISTING FURNACE SOLID FUEL FURNACE FILTER BOX APPENDIX INSTALLATION A 24 (U.S. ONLY)[...]

  • Page 25

    25 INSTALLATION B INSTALLATION C COLD AIR RETURN TO EXISTING DUCT WORK WARM AIR EXISTING FURNACE SOLID FUEL FURNACE FILTER BOX PLENUM COLLECTOR BOX COLD AIR RETURN TO EXISTING DUCT WORK WARM AIR EXISTING FURNACE SOLID FUEL FURNACE FILTER BOX PLENUM ELBOW PLENUM TOP (OPTIONAL) (U.S. ONLY) (U.S. ONLY)[...]

  • Page 26

    26 2" MINIMUM CLEARANCE DUCT WORK 11 PCS (OPTIONAL PLENUM FAN CONTROL LOCATION) FURNACE PLENUM EXISTING FURNACE ANTI-BACKDRAFT FLAPPER SOLID FUEL FURNACE COLD AIR RETURN INSTALLATION D 2" MINIMUM CLEARANCE DUCT WORK FURNACE PLENUM EXISTING FURNACE SOLID FUEL FURNACE COLD AIR RETURN INSTALLATION E BAFFLE (U.S. ONLY) (U.S. ONLY)[...]

  • Page 27

    2" MINIMUM CLEARANCE DUCT WORK FURNACE PLENUM EXISTING FURNACE SOLID FUEL FURNACE COLD AIR RETURN INSTALLATION F 2" MINIMUM CLEARANCE DUCT WORK SOLID FUEL FURNACE INSTALLATION G COLD AIR RETURN TO FILTER BOX CENTRAL FURNACE INSTALLATION 27[...]

  • Page 28

    26 2" MINIMUM CLEARANCE EXISTING OIL, ELECTRIC OR GAS FURNACE SOLID FUEL FURNACE INSTALLATION H EXISTING OIL, ELECTRIC OR GAS FURNACE SOLID FUEL FURNACE (TOP VIEW) (FRONT VIEW)[...]

  • Page 29

    29 1. Smoking when feed door a ) Insufficient Draft. a ) Set Thermostat higher. is open. b ) Clogged chimney or chimney b ) Clean Chimney. connector. c) Add raincap to chimney. c) Down draft in chimney. 2. Furnace does not heat. a ) Wood not seasoned and dry. a ) Allow wood to season in a dry area for six months. b ) Blower control set too low. b )[...]

  • Page 30

    NOTES 30[...]

  • Page 31

    NOTES 31[...]

  • Page 32

    HO W T O ORDER REP AIR P AR TS THIS MANUAL WILL HELP YOU OBTAIN EFFICIENT, DEPENDABLE SERVICE FROM THE HEATER, AND ENABLE YOU TO ORDER REPAIR PARTS CORRECTLY. KEEP IN A SAFE PLACE FOR FUTURE REFERENCE. WHEN WRITING, ALWAYS GIVE THE FULL MODEL NUMBER WHICH IS ON THE NAMEPLATE ATTACHED TO THE BACK OF THE HEATER. WHEN ORDERING REPAIR PARTS, ALWAYS GIV[...]