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United States Stove 1537Q manual

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  • Page 1

    UNITED STATES STOVE COMPANY 227 Industrial Park Road P.O.Box 151 South Pittsburg, TN 37380 (423) 837-2100 Model 1537Q SOLID FUEL W ARM AIR FURNA CE Owners Manual C O M P A N Y U N I T E D S T A T E S S T O V E C S S U WARNOCK HERSEY R *FOR P ARALLEL INST ALLA TION WITH AN EXISTING FORCED AIR, GAS OR OIL FIRED FURNA CE (U .S. ONL Y) *FOR INST ALLA T[...]

  • Page 2

    CONGRA TULA TIONS! You've purchased one of America's Finest Wood and Coal Burning Furnaces. By heating with wood and coal you're helping to CONSERVE AMERICA'S ENERGY! Wood is our Renewable Energy Resource. Please do your part to preserve our wood supply. Plant at least one tree each year. Future generations will thank you. NOTE:[...]

  • Page 3

    Caution Labels Your Furnace has the following labels. Read and obey all labels. DANGER: RISK OF FIRE OR EXPLOSION. DO NOT burn garbage, gasoline, drain oil, or other flammable liquids. WARNING: FIRE HAZARD. DO NOT operate with fire draft exceeding .06 inches W.C. DO NOT operate with fuel loading or ash removal doors open. DO NOT store fuel or other[...]

  • Page 4

    rules for safe installation and operation Read these rules and the instructions carefully. Failure to follow them will cause a hazard that could result in death, serious bodily injury, and/or property damage. Check your local codes. This installation must comply with their rulings. Do not install this furnace in a mobile home or trailer. Always con[...]

  • Page 5

    Your Supplemental Furnace is designed to be a supplemental or central heating source for your home. This solid fuel furnace may be installed in conjunction with a properly operating central furnace that is listed or certified in accordance with nationally recognized safety standards and equipped with the required controls and other safety features [...]

  • Page 6

    24-1/16 40-11/16 32-1/4 3-1/2 9" 33-7/8 43-7/8 Model 1537Q Dimensions FIG. 1 6[...]

  • Page 7

    12" 9" 48" 18" CENTRAL FURNACE 6" CHIMNEY 18" 18" 6" SOLID DAMPER 6" BAROMETRIC DRAFT REGULATOR (OPTIONAL) NON-COMBUSTIBLE FLOOR The furnace should be located in the same room as the central system and as close as possible, but no closer than 9". There should be no wall between the furnace and the w[...]

  • Page 8

    chimney connection MASONRY CHIMNEY Before using an existing masonry chimney, clean the chimney and inspect the flue liner to be sure it is safe to use. Make repairs before attaching the furnace. See Page 4, item 5. Look at Fig. 4. The connector pipe and fittings you will need to connect directly to a masonry chimney are shown. The chimney connectio[...]

  • Page 9

    The crimped end of the chimney con- nector fits inside the furnace flue collar. Install additional chimney connector and elbow with the CRIMPED END TOWARD THE FURNACE. This will allow any con- densation in the flue to run back into the furnace. Use 6" dia. (minimum 24 gauge) black chimney connector. Slope any horizontal pipe upward toward the [...]

  • Page 10

    Your furnace requires the following items to be assembled or installed by the service person: Feed Door Handle Feed Door Latch Smoke Curtain Blowers and Blower Controls Electrical Connections Remove all parts from inside the furnace and inspect for damage, including the firebrick as some breakage could occur during ship- ment. Assemble the feed doo[...]

  • Page 11

    11 Honeywell FAN/LIMIT CONTROL 4" ELECTRICAL JUNCTION BOX BLOWER ASSEMBLY GASKET CLIP NUTS (DO NOT USE CLIP NUT ON UPPER CENTER HOLE) Blower & Component Assemb l y - FIG. 11[...]

  • Page 12

    Model 1537Q Wiring Diagram - FIG. 12 12 BLOWER LIMIT CONTROL LOAD FAN LINE LOAD LIMIT LINE BLACK BLACK WHITE WHITE RED JUNCTION BOX GROUND BLACK BLACK RED 110 VAC 60 HZ WHITE BLACK FORCED DRAFT BLOWER BLUE BLACK WHITE WHITE BLACK BLOWER BLOWER BLACK WHITE FAN CONTROL CENTER (FRONT) BLUE BLACK BLACK 1 2 3 4 5 6 COIL COIL BROWN BLUE BLACK R G C WY FA[...]

  • Page 13

    13 Installation Please see all methods of Installation in Appendix at the rear of this booklet. This is a furnace, not a free standing stove. You must direct heated air from 8" outlets away from the furnace, or it will not function properly. 1. This installation must be done by a qualified heating equipment installer. 2. The installation is to[...]

  • Page 14

    Power Failure Instructions: Operation after loss of power Remove filter if provided. Do not expect to keep home at normal temperatures. Do not load fuel abov e bottom of feed door . Set ash pan spin draft maximum one turn open. 1 2 3 4 2" MIN. AIR SPACE REQUIRED BY CODE 18" MIN. CENTRAL FURNACE (U.S. ONLY) FIG. 13 14[...]

  • Page 15

    COLD AIR DUCT 6" PIPE DAMPER OPTIONAL 11 RPT 90 ELBOW FURNACE PIPE CONNECTOR Central Installation (U. S. & Canada) FIG. 14 15[...]

  • Page 16

    COLD AIR DUCT 6" PIPE DAMPER 90 ELBOW FURNACE PIPE CONNECTOR EXISTING GAS/OIL/ELECTRIC FURNACE 8" PIPE Add-On Installation (U. S. Only) FIG. 14-1 16[...]

  • Page 17

    Series Installation Wiring Diagram - FIG. 15 TO GAS/OIL/ELECTRIC TRANSFORMER AND COMBUSTION FAN OF SOLID FUEL UNIT H N POWER SUPPLY FURNACE BLOWER MOTOR FAN LIMIT COMBINATION CONTROL GAS/OIL/ELECTRIC POWER SUPPLY JUNCTION BOX JUMPER IN CAUTION! DO NOT CONNECT PLENUM FAN CONTROL SWITCH ACROSS FURNACE LIMIT CONTROL. 17[...]

  • Page 18

    operating instructions 18 Your Clayton Furnace is capable of burning Wood or Coal. WOOD BURNING: (1)use Hardwood, 18" to 26", split and air dried (seasoned) for six months. (2) set thermostat to "HIGH" before opening feed door. (3) add wood to a convenient level. BURNING COAL: Clayton Furnaces are capable of burning Bituminous c[...]

  • Page 19

    Add a thin layer of coal (preferably smaller chunks) to the wood fire, being careful not to disturb it too much or cut off the draft. Then, add a second heavier layer after the coal is ignited and burning well. If necessary, add a third layer to bring the coal up to the top of the front liner (not above!). Be sure to close the ash door. Before addi[...]

  • Page 20

    20 service hints Do not expect a furnace to draw. It is the chimney that creates the draft. Smoke spillage into the house or exces- sive build-up of water or creosote in the chimney is not functioning properly. Correct the problem before using furnace. Possible causes are: The connector pipe may be pushed into the chimney too far, stopping the draf[...]

  • Page 21

    KEY PART NO. DESCRIPTION QTY. 1 80130 Fan Control Center 1 2 80243A Forced Draft Blower 1 3 80129 Wall Thermostat 1 4 83250 Kep Nut (1/4-20) 4 5 83339 Hex Bolt (1/4-20 x 3/4) (BL,OX) 4 6 68618 Blower Mounting Plate 1 7 68231 Fan Control Cord Assembly 2 N/S 80006 Wire Nut 73B 4 21 11DIK - DRAFT INDUCED KIT N/S = NOT SHOWN 1 2 3 4 5 6 7 7[...]

  • Page 22

    Model 1537Q - Parts 22[...]

  • Page 23

    23 KEY PART NO. DESCRIPTION QTY. 1 69092 Fi rebox Weldment 1 2 23398 Baffle 1 3 40246 Flue Collar Casting 1 4 88032 Flue Collar Gasket 1 N/ S 83227 Bolt (1/4-20 x 1 MS, SL) 6 N/S 83250 Nut (Kep, 1/4-20) 6 5 69093 Cabinet Bottom Assembly 1 6 40258 Back Liner 1 7 40256 Shaker Frame 2 8 40257 Shaker Grate 2 9 89066 Firebrick 12 10 40269 Front Liner 1 [...]

  • Page 24

    COLD AIR RETURN FILTER BOX SOLID FUEL FURNACE EXISTING FURNACE WARM AIR TO EXISTING DUCT WORK INSTALLATION A APPENDIX 24[...]

  • Page 25

    COLD AIR RETURN FILTER BOX SOLID FUEL FURNACE EXISTING FURNACE WARM AIR TO EXISTING DUCT WORK INSTALLATION B PLENUM COLLECTOR BOX 25[...]

  • Page 26

    COLD AIR RETURN FILTER BOX SOLID FUEL FURNACE EXISTING FURNACE WARM AIR TO EXISTING DUCT WORK INSTALLATION C PLENUM ELBOW PLENUM TOP (OPTIONAL) 26[...]

  • Page 27

    2" MINIMUM CLEARANCE DUCT WORK 11 PCS (OPTIONAL PLENUM FAN CONTROL LOCATION) FURNACE PLENUM EXISTING FURNACE ANTI-BACKDRAFT FLAPPER SOLID FUEL FURNACE COLD AIR RETURN INSTALLATION D 2" MINIMUM CLEARANCE DUCT WORK FURNACE PLENUM EXISTING FURNACE SOLID FUEL FURNACE COLD AIR RETURN INSTALLATION E BAFFLE (U. S. ONLY) (U. S. ONLY) 27[...]

  • Page 28

    2" MINIMUM CLEARANCE DUCT WORK FURNACE PLENUM EXISTING FURNACE SOLID FUEL FURNACE COLD AIR RETURN INSTALLATION F 2" MINIMUM CLEARANCE DUCT WORK SOLID FUEL FURNACE INSTALLATION G COLD AIR RETURN TO FILTER BOX CENTRAL FURNACE INSTALLATION 28[...]

  • Page 29

    2" MINIMUM CLEARANCE EXISTING OIL, ELECTRIC OR GAS FURNACE SOLID FUEL FURNACE INSTALLATION H EXISTING OIL, ELECTRIC OR GAS FURNACE SOLID FUEL FURNACE (TOP VIEW) (FRONT VIEW) 29[...]

  • Page 30

    List of Problems Possible Cause Solutions 1. Smoking when feed door is open. 2. Furnace does not heat. 3. Blower does not run. 4. No air from registers - fan running. 5. Air from registers is not hot. 6. Blower runs too long. 7. Blower does not run long enough. 8. Smoke and/or odor from registers when furnace is used for first time. 9. Creosote bui[...]

  • Page 31

    31 Notes[...]

  • Page 32

    THIS MANU AL WILL HELP Y OU OBT AIN EFFICIENT , DEPEND ABLE SER VICE FR OM Y OUR JENSEN FURNA CE, AND ENABLE Y OU T O ORDER REP AIR P AR TS COR- RECTL Y . KEEP THIS MANU AL IN A SAFE PLA CE FOR FUTURE REFERENCE. WHEN WRITING, AL W A YS GIVE THE FULL MODEL NUMBER WHICH IS ON THE NAMEPLA TE A TT A CHED T O THE HEA TER. WHEN ORDERING REP AIR P ART S, [...]