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Varimixer W40(A) manual

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Table of contents for the manual

  • Page 1

    SPARE PART AND OPERATION MANUAL FOOD MIXER Models W30(A), W40(A), W40P, W60(A) and W60P[...]

  • Page 2

    Caution -READ BEFORE OPERATING- Caution Varimixer recommends that mixer operators be at least 18 years of age and be thoroughly trained on the use of the mixer. Varimixer recommends that the following precautions be adopted to help make the mixer operation safer and more efficient. ........ - All operators should be at least 18 years of age. - All [...]

  • Page 3

    Varimixer warrants its commercial mixers to the original purchaser against defects in material or manufacture for a period of one year from the date of original purchase, subject to the following exclusions and limitations. The warranties provided by Varimixer do not apply in the following instances: 1. In the event that the equipment is improperly[...]

  • Page 4

    TABLE OF CONTENTS Installation Instructions...................................................................................................2 Operating Instructions .....................................................................................................3 Cleaning-Maintenance ...........................................................[...]

  • Page 5

    Read this page entirely BEFORE beginning installation . VARIMIXER INSTALLATION INSTRUCTIONS The mixer must be mounted with the rubber feet, which neutralize both shaking and rusting. Spacers can be inserted under the mixer’s feet if the floor is uneven. The mixer can be bolted to the floor if desired. Before the mixer is connected to power, it sh[...]

  • Page 6

    OPERATION OF THE MIXER: A) Open the bowl screen and place the bowl in the bowl arms. Note: The bowl arms must be in lowest position and the bowl must be pushed all the way into the bowl arms.(Fig.3). B) Place the mixing tool in the bayonet shaft. The pin on the tool must be turned into the bayonet hole (fig.2). C) The bowl is raised to working posi[...]

  • Page 7

    Maintenance and Lubrication: The variable speed pulleys must be lubricated regularly, i.e. a lubrication interval of approx. 60 hours of operation. Lubrication of variable speed pulleys: -Start the mixer and increase the speed to approx. 50%. Stop the mixer and open the lid on the top of the mixer. On the top of each of the two pulley set shafts is[...]

  • Page 8

    Belt Adjustments and Removal 5 To remove V-belts or tooth belt: 1. Remove the 4 screws (T) from the control panel. 2. Remove the front control (U) from mixer and let hang from cables. 3. Open lid. 4. Remove nut (J) and washers (H). 5. Remove fork assembly (X). 6. Roll belt (A) off of the the pulleys and remove. 7. Lossen jam nut (E) and tension bol[...]

  • Page 9

    6[...]

  • Page 10

    ADJUSTMENT OF BOWL HEIGHT: The distance (X) is measured from the bottom side of the bayonet hole to the surface on the bowl arms on which the bowl rests (fig.7a). The bowl arms must be lifted to normal working position. W30 = 6 3/8” (X): W40 = 6 3/8” W60 = 6 15/16” Lower the bowl arms down on a wooden block so that the weight of the bowl arms[...]

  • Page 11

    9 16 6 18 23 22 25 26 24 19 3 15 17 10 4 5 12 13 29 28 20 27 9 8 14 30 10 Bowl Lift Microswitches 1986 - Present Pre 1996 PN 27-172 1997-2001 PN 27-172 Pre 1996 PN 27-172 2001- Present PN 27-172 1. PN 27-172 PN 140-173 PN 81-173[...]

  • Page 12

    MACHINE COLUMN 1. Bowl Lift Microswitch See Figure See Figure See Figure See Figure See Figure 2. Mounting Screws STA 5270 STA 5270 STA 5270 STA 5270 STA 5270 3. Top Lid Threaded Bushing STA 6580 STA 6580 STA 6580 STA 6580 STA 6580 4. Knee Pad 30N-212 30N-212 30N-212 60N-212 60N-212 5. Intermediate Piece 6 MM 30N-214.6 30N-214.6 30N-214.6 60N-214.6[...]

  • Page 13

    11 1, 1A, 1B, 1C 2 3 4 5 6 7 5 8 9 11 12 13 16 15 16 17 18 19 2 21 15 22 23 24 25 18 16 15 26 27 28 29 30 3[...]

  • Page 14

    BOWL ARMS PART NUMBER Bowl Arm Left (Pre 1993) Bowl Arm Shaft Shock Absorber Crank Arm Bowl Arm Right Bowl Arm Right (Pre 1993) Bowl Arm Left Lifting Rod Assembly Red Ball Extension Tube Assembly Bowl Lift Lever Key B6 x 6 x 15 Washer (s) Snap Ring Eyebolt Extension Tube Shoulder Bolt JamNut Lifting Nut Cotter Pin Lifting Bolt Bowl Arm Bushing Lift[...]

  • Page 15

    1 2 3 4 5 6 7 8 9 10 6 17 18 19 20 21 18 17 23 26 27 22 24 25 5 11 12 13 40 39 37 38 36 34 35 34 33 29 28 32 31 30 29 14 15 16 13[...]

  • Page 16

    14 PLANETARY HEAD PART NUMBER per MODEL NUMBER W60P W30 (A) W40 (A) W40P W60 (A) DESCRIPTION FIG. NO. 0 1. 1A. 1B. 2. 3. 4. 4A. 4B. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36. 37. 38. 39. 40. V-Belt (60 HZ) 3 per unit V-Belt (50 HZ) 3 per unit V-Belt Single Cog Belt Snap[...]

  • Page 17

    22 23 31 30 34 20 28 29 19 21 25 24 33 35 54 43 42 51 52 48 50 45 37 41 37 38 46 40 50 39 37 44 49 47 36 10 1 2 3 6 5 4 14 11 8 9 7 12 13 17 18 16 15 13 12 11 32 29 25 26 27 53 54 54 55 56 57 15[...]

  • Page 18

    16 TRANSMISSION PART NUMBER per MODEL NUMBER W60P W30 (A) W40 (A) W40P W60 (A) DESCRIPTION FIG. NO. 0 1. 2. 3. 4. 5. 6. 7. 7A . 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36. 37. 38. 39. 40. 41. 42. 43. 44. 45. 46. 47. 48. 49. 50. 51. 52. 53. 55. 56. 57. Washer Upper Pulley for Pede[...]

  • Page 19

    4 1 2 6 3 5 7 17[...]

  • Page 20

    18 SPEED LEVER ASSEMBLY PART NUMBER per MODEL NUMBER W60P W30 (A) W40 (A) W40P W60 (A) DESCRIPTION FIG. NO. 0 1. 2. 3. 4. 5. 6. Speed Lever Disc with Arrow White Clamp Black Knob Snap Ring Screw 30N-47M 30N-47.10 30N-47.20 STA 3306 STA 3414 STA 5247 40N-47M 30N-47.10 30N-47.20 STA 3306 STA 3414 STA 5247 40N-47M 30N-47.10 30N-47.20 STA 3306 STA 3414[...]

  • Page 21

    19 7 8 9 10 12 13 17 14 16 15 13 12 11 2 3 4 1 6 5 DRIVE SYSTEM FOR MODEL W40PI AND W60PI SPECIAL SINGLE SPEED TRANSMISSION[...]

  • Page 22

    20 SINGLE SPEED TRANSMISSION PART NUMBER W40PI W60PI DESCRIPTION FIG. NO. 0 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. Motor Pulley Screw Motor Plate N/A Belts Center Pulley Snap Ring Pedestal Shaft Key Pulley Snap Ring Bearing Snap Ring Washer Distance Tube Arm for Bearing Bolt 33V315 STA 5018 60-61 N/A 3VX400 33V80 STA 3410 15-41 [...]

  • Page 23

    21 22 4 9 16 14 17 6 15 5 3 19 23 19 21 20 11,12 13,12 18 2 18 10 20,12 17 8 7 7A 26 26A 29 27 30 25 25A 24 1 IDENTIFYING A #17 HUB VERSUS A #12 HUB 2” I.D. 1.5” I.D #17 #12 . THIS AFFECTS ITEM NUMBERS: 7 , 7A 25, 25A 26,26A 28, 28A 34 AND 35 PLEASE DETERMINE HUB SIZE BEFORE ORDERING PARTS 33 32 31 34 35 36[...]

  • Page 24

    22 ATTACHMENT DRIVE GEARBOX PART NUMBER W60P W30 (A) W40 (A) W40P W60 (A) DESCRIPTION FIG. NO. 0 1. 2. 3. 4. 5. 6. 7. 7A. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 25A. 26. 26A. 27. 28. 28A. 29. 30. 31. 32. 33. 33A. 33B. 33C. 33D. 34. 34A. 35. 35A. 36. Bearing Hub Wormwheel Gear Case Gear Case Cover Worm Gear Gear Shaft [...]

  • Page 25

    17 1 2 7 4 6 11 12 8 21 20 19 18 14 12 11 10 9 5 3 15 16 17 23[...]

  • Page 26

    24 ELECTRICAL PANEL 1985 - JUNE 1998 PART NUMBER W60P W30 (A) W40 (A) W40P W60 (A) DESCRIPTION FIG. NO. 0 1. 1a 2. 2. 3. 3A. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 15A. 15B. 15C. 16. 17. 17A. 17B. 17C. 18. 19. 20. 21. 22. Electrical Control Assembly 208-240V 3 Phase Electrical Control Assembly 230V 1 Phase Timer Assembly 208-240V Timer Assembly [...]

  • Page 27

    1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 25 19[...]

  • Page 28

    ELECTRICAL PANEL JULY 1998 - PRESENT PART NUMBER W60P W30 (A) W40 (A) W40P W60 (A) DESCRIPTION FIG. NO. 0 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 15A. 15B. 15C. 16. 16A. 16B. 16C. 17. 18. 19. Front Panel Start Switch Assembly Stop Switch Assembly Timer Assembly 220V Timer Scale Screw Nut Cable Inlet Cable Inlet Cover Nut Timer Knob Groun[...]

  • Page 29

    27 9 9 11 8 16 18 10 17 14 15 13 16 18 1 6 7 5 3 2 4 12[...]

  • Page 30

    28 BOWL SCREEN 1993 - PRESENT PART NUMBER W60P W30 (A) W40 (A) W40P W60 (A) DESCRIPTION FIG. NO. 0 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. Bowl Screen Kit Nut Knob Lock Washer Bowl Screen Front Chute Bowl Screen Rear Cam Set Screw Bracket Assembly Screw Nut Microswitch Jam Nut Screw Nut for Bushing Notched Cam Body Bushing 22[...]

  • Page 31

    29[...]

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    30[...]

  • Page 33

    31[...]

  • Page 34

    32[...]

  • Page 35

    33[...]

  • Page 36

    34 VEGETABLE SLICER / CHEESE GRATER PART NUMBER DESCRIPTION FIG NO. ........ .. 1. 1A. 2. 3. 4. 4A. 8. 8A. 8B. 8C. 10. 11. 12. 13. 14. 15. 16. 17. 18. 18A. 19. 20. 21. 24. 24A. Rear Housing #17 Rear Housing #12 Bushing Snap Ring Shaft Assembly #17 Shaft Assembly #12 Shredding Disc (1/16”) Shredding Disc (1/8”) Shredding Disc (3/16”) Shredding[...]

  • Page 37

    35[...]

  • Page 38

    VEGETABLE SLICER / CHEESE GRATER ACCESSORIES PART NUMBER DESCRIPTION FIG NO. ....... 1 . . 3. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 23. 29. 30. 32. 33. 34. 35. 36. 37. Adjustable Knife Soft Vegetable Knife Nut Screw Key Screw Knife Hub Knife Screw Slicing Disc (Curved) Support for Curved Knife Screw Curved Knife Screw Slicing Dics ([...]

  • Page 39

    37[...]

  • Page 40

    38[...]

  • Page 41

    39[...]

  • Page 42

    40 70 MM Meat Grinder PART NUMBER DESCRIPTION FIG NO. . ...... 1 . 1A . 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 21. 22. 22A. 23. 23A. 24. 25. 70 MM Meat Grinder Complete #17 70 MM Meat Grinder Complete #12 Stomper Meat Tray Housing Wingnut Washer Bolt Bushing Feedscrew Knife Ring Sausage Tube 1/16” Disc 1/8” Disc 3/16”[...]

  • Page 43

    41[...]

  • Page 44

    42 86 MM Meat Grinder PART NUMBER DESCRIPTION FIG NO. . ...... 1 . 1A . 2. 4. 5. 5A 6. 7. 8. 9. 9A. 9B. 9C. 10. 11. 12. 13. 14. Housing #17 Housing #12 Key Bushing Worm with Pin #17 Worm with Pin #12 O-Ring Precutter Knife Disc 1/16” Disc 1/8” Disc 3/16” Disc 1/4” Tightening Ring Cap Meat Tray Stomper Tray (Optional) 6R001M 6R001 STA 2082 6[...]

  • Page 45

    43[...]

  • Page 46

    Fig. No. Description Order Number Order Number Order Number W30 W40 / W40P W60 / W60P 1 SCRAPER HOLDER 42R30-101M 42R40-101M 42R60-101M 2 BOWL SCRAPER 224/30A 224/40A 224/60 3 BOWL SCRAPER 224/15 224/20B 224/30B (DOWNSIZE) 4 HOLDER WITH BLADE 42R30-102 42R40-102 42R60-102 5 HOLDER WITH BLADE 42R30A-102 42R40A-102 42R60A-102 (DOWNSIZE) 6 NYLON BLADE[...]

  • Page 47

    45[...]

  • Page 48

    Fig. No. Description Order Number Order Number Order Number W30 W40 / W40P W60 / W60P 1 SCRAPER HOLDER 42R30-101M 42R40-101M 42R60-101M 2 BOWL SCRAPER 224/30A 224/40A 224/60 3 BOWL SCRAPER 224/15 224/20B 224/30B (DOWNSIZE) 4 HOLDER WITH BLADE 42R30-202 42R40-202 42R60-202 5 HOLDER WITH BLADE 42R30A-202 42R40A-202 42R60A-202 (DOWNSIZE) 6 NYLON BLADE[...]

  • Page 49

    1 , 2 3 , 4 6 , 7 9 , 10 12 , 13 14 , 15 16 , 17 20 , 21 5 8 11 11 11 11 11 18 , 19 22 30 29 27 , 28 26 24 23 47[...]

  • Page 50

    48 ATTACHMENTS AND OPTIONAL PRODUCTS PART NUMBER W60P W30 (A) W40 (A) W40P W60 (A) DESCRIPTION FIG. NO. 0 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 29A 30. Stainless Steel Bowl (Standard) Stainless Steel Bowl (Downsize) Dough Hook (Single Pin) Dough Hook (Single Pin,downsize) Tool Pin[...]

  • Page 51

    49 1985 - June 1998 1 Phase[...]

  • Page 52

    50 1985 - June 1998 3 Phase[...]

  • Page 53

    51 1998 - Present 1 Phase[...]

  • Page 54

    52 1998 - Present 3 Phase[...]

  • Page 55

    5489 Campus Dr. Shreveport LA 71129 (800) 222-1138 (318) 635-3131 Fax www.varimixer.com[...]