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Vermont Casting 39XDV manual

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Table of contents for the manual

  • Page 1

    DO NOT ST ORE OR USE GASOLINE OR OTHER FLAMMABLE V APORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE. WHA T TO DO IF YOU SMELL GAS: • Do not try to light any appliance. • Do not touch any electric switch; do not use any phone in your building. • Immediately call your gas supplier from your neighbor ’s phone. Follow the gas su[...]

  • Page 2

    XD V Direct V e nt G as Fir eplace 2 10009383 PLEASE READ THE INST ALLA TION & OPERA TING INSTRUCTIONS BEFORE USING APPLIANCE. Thank you and congratulations on your purchase of a CFM Corporation fireplace. IMPORT ANT : Read all instructions and warnings carefully before starting installation. Failure to follow these instructions fully may resu[...]

  • Page 3

    10009383 3 XD V Direct V e nt G as Fir eplace This gas appliance should be installed by a qualified installer in accordance with local building codes and with current CSA-B149.1 Installation codes for Gas Burning Appliances and Equipment. For USA Installations follow local codes and/or the current National Fuel Gas Code. ANSI Z223.1/NFP A 54. In t[...]

  • Page 4

    XD V Direct V e nt G as Fir eplace 4 10009383 Ref. 33XDV 36XDV 39 XDV A 33” (838 mm) 36” (914 mm) 39” (991 mm) B 28 ⁷⁄₈ ” (733 mm) 34 ¹⁄₄ ” (870 mm) 34 ¹⁄₄ ” (870 mm) C 31 ¹⁄₄ ” (794 mm) 34 ¹⁄₄ ” (870 mm) 37 ¹⁄₄ ” (946 mm) D 18 ³⁄₈ ” (466 mm) 23” (584 mm) 23” (584 mm) E 22 ³⁄₄ ” (57[...]

  • Page 5

    10009383 5 XD V Direct V e nt G as Fir eplace 5/ 8 " V - R oug h O pe nin g W idt h 7" Dia. 4" Dia. Rough Opening Height Rough Opening Depth Recessed Nailing Flange (178mm) (102mm) (16mm) S S T C W B A E D F X J K L B O P U 5/8" (16 mm) R Q M Gas Line Access Low V oltage Electrical Access N M Low V oltage Electrical Access Gas L[...]

  • Page 6

    XD V Direct V e nt G as Fir eplace 6 10009383 T op of Unit to Ceiling ................................ 36” (914 mm) Front of Unit to Combustibles ................... 36” (914 mm) Appliance T op of Standoff ......................................... 0” (0 mm) Bottom ...................................................... 0” (0 mm) Side .......[...]

  • Page 7

    10009383 7 XD V Direct V e nt G as Fir eplace Max. Min. Inp ut Input Model Fuel Gas Control BTU/ h BTU/h 33XDVRN Nat. Millivolt Hi/Lo 21,500 4,400 33XDVRP Prop. Millivolt Hi/Lo 21,500 5,425 33XDVEN Nat. 24 V olt Hi/Lo 21,500 4,400 33XDVEP Prop. 24 V olt Hi/Lo 21,500 5,425 36XDVRN Nat. Millivolt Hi/Lo 27,500 5,150 36XDVRP Prop. Millivolt Hi/Lo 27,50[...]

  • Page 8

    XD V Direct V e nt G as Fir eplace 8 10009383 The gas line connection can be made with properly tinned 3/8” copper tubing, 3/8” rigid pipe or an ap- proved flex connector . Since some municipalities have additional local codes, it is always best to consult your local authority and the National Fuel Gas Code, ANSI Z223.1/NFP A 54 in the USA or [...]

  • Page 9

    10009383 9 XD V Direct V e nt G as Fir eplace The EB-1 Electrical junction box has been fitted stand- ard on this model to allow for the easy connection of an optional fan kit. T o connect the EB-1 box to the house electrical supply follow the steps below . 1. Unscrew the retaining screw from the EB-1 base plate and remove the EB-1 assembly from t[...]

  • Page 10

    XD V Direct V e nt G as Fir eplace 10 10009383 Optional T op V ent Application The 33/36/39XDV fireplaces are shipped as rear vent units. If the layout requires a top vent, convert the unit following the steps below . 1. Remove the 10 screws securing outer collar adapter to fireplace. (Fig. 1 1) 2. Set outer collar adapter aside. 3. Carefully rem[...]

  • Page 11

    10009383 1 1 XD V Direct V e nt G as Fir eplace T op V ent Application Restrictor Plate When the 33XDV or 36XDV models are installed as top vent fireplaces with a minimum 12” (305 mm) rise, the restrictor plate must be installed to give better flame appearance. This restrictor plate is shipped with the 33/36XDV and is located below the access c[...]

  • Page 12

    XD V Direct V e nt G as Fir eplace 12 10009383 V V V V V V V X X X D E B B B C B M B A J K F L  VENT TERMINATION AIR SUPPLY INLET AREA WHERE TERMINAL IS NOT PERMITTED   H I Fixed Closed Fixed Closed Operabl e Operable Fixed Closed V B CFM145a DV Termin Location 5/01/01 Rev. 12/05/01 sta INSIDE CORNER DETAIL V A G V N N V V G G A CFM145a[...]

  • Page 13

    10009383 13 XD V Direct V e nt G as Fir eplace Fig. 17a T ermination clearances. General Information Assembling V ent Pipes Canadian Installations: V enting system must be installed in accordance with the current CSA-B149.1 installation code. USA Installations: The venting system must conform with local codes and/ or the current National Fuel Gas c[...]

  • Page 14

    XD V Direct V e nt G as Fir eplace 14 10009383 The vent chart should be read in conjunction with the following vent installation instructions to determine the relationship of the vertical and horizontal dimensions of the vent system. 1. Determine the height of the center of the horizontal vent pipe exiting through the outer wall. Using this dimensi[...]

  • Page 15

    10009383 15 XD V Direct V e nt G as Fir eplace DVR584-600 Rear vent no elbows 2/99 djt 20" (508 mm) Rear V ent T op View DVR584-600 Fig. 21 Rear vent application, no elbows. FP836 Rear V ent-T op V iew 1 1/21/98 20" (508 mm) Max. REAR VENT -TOP VIEW 20" (508 mm) Max. 45° 45° FP836 Fig. 22 Rear vent application, one 45° elbow . Rea[...]

  • Page 16

    XD V Direct V e nt G as Fir eplace 16 10009383 FP1005 Side View V ent T ermination 1/25/00 djt Finished W all V ent T ermination FP1005 Fig. 25 Side view of final unit location. Rear W all V ent Installations - Flex V ent Pipe Follow Steps 1 and 2 on Page 15. Step 3 Install the 4” (102 mm) flex vent pipe to the appliance collars described in ?[...]

  • Page 17

    10009383 17 XD V Direct V e nt G as Fir eplace • The maximum number of 90° elbows per side wall installation is three (3). (Fig. 28) • If a 90° elbow is fitted directly on top of the fireplace flange, the maximum horizontal vent run before the termination or a vertical rise is 36” (914 mm). (Fig. 29) 3 x 90° Elbows 3 x 90° Elbows FP1 1[...]

  • Page 18

    XD V Direct V e nt G as Fir eplace 18 10009383 V ertical Sidewall Installation T wist Lock Pipe STEP 1 Locate vent opening on the wall. It may be necessary to first position the fireplace and measure to obtain hole location. Depending on whether the wall is combustible or noncombustible, cut opening to size. (Fig. 33) (For combustible walls firs[...]

  • Page 19

    10009383 19 XD V Direct V e nt G as Fir eplace STEP 7 Apply high temperature sealant to 4” (102 mm) and 7” (178 mm) collars or the termination one inch away from the end. Guide the vent termination’s 4” and 7” collars into their respective vent pipes. Double check that the vent pipes overlap the collars by 2” (51 mm). Secure the termina[...]

  • Page 20

    XD V Direct V e nt G as Fir eplace 20 10009383 Below Grade Installations When it is not possible to meet the required vent ter- minal clearances of 12” (305 mm) above grade level a snorkel kit is recommended. This allows installation depth of down to 7” (178 mm) below grade level. The 7” is measured from the center of the horizontal vent pipe[...]

  • Page 21

    10009383 21 XD V Direct V e nt G as Fir eplace Max. Height 40’ (12.2m) Min. Height 8’ (2.4m) Max. 10’ (3m) Support Straps Every 3’ (.9m) Max. Height 40’ (12.2m) Min. Height 8’ (2.4m) Max. 10’ (3m) FP1 183 Fig. 41 Support straps for horizontal runs. 1 2 3 4 1 2 3 4 1 + 2 + 3 + 4 = 270° FP1 179 Fig. 42 Maximum elbow usage. V ertical Th[...]

  • Page 22

    XD V Direct V e nt G as Fir eplace 22 10009383 FP1184 T ypical roof/ceiling suppor t apps. T ypical Roof Support Application T ypical Ceiling Support Application Fig. 44 V enting supports. FP1 184 Min. 2' (610 mm) FP1 185 Fig. 45 Minimum termination to roof clearance. TWL101a T wist Lock Pipe 2/8/99 djt 3 #5 Sheet Metal Screws per Joint Sealan[...]

  • Page 23

    10009383 23 XD V Direct V e nt G as Fir eplace 7TDVRVT - Through the wall Rear V ent T ermination Starter Kit - Model 7TDVSK - Sidewall V enting (T wist Lock Pipe) Model 7FDVSK - Sidewall V enting (Flex V ent Pipe) Models 7TDVTK/TV - Hot T ouch T ermination Kits Model 7TDVTVTK/TV - Cool T ouch T ermination Kit Starter Kit - Model 7TDVSKV - V ertica[...]

  • Page 24

    XD V Direct V e nt G as Fir eplace 24 10009383 Glass Information Only glass approved by CFM Corporation should be used on this fireplace. • The use of any non-approved replacement glass will void all product warranties. • Care must be taken to avoid breakage of the glass. • Do not operate appliance with glass front removed, cracked or broken[...]

  • Page 25

    10009383 25 XD V Direct V e nt G as Fir eplace     Log Center Right (A51) LG955 Figure 51 Installation of Logs The logs are fragile and should be handled with care. Keep the packaging material out of the reach of children and dispose of the mterial in a saf[...]

  • Page 26

    XD V Direct V e nt G as Fir eplace 26 10009383 36XDV 4. Place the log front (A50). Place the two underside holes of the log over the two pin studs of the bracket located at the front of the burner housing. (Fig. 52) 5. Place the log top right (A52). Place the bot - tom round hole onto the knob at the right side of the rear log. The cross section of[...]

  • Page 27

    10009383 27 XD V Direct V e nt G as Fir eplace     Log Front (B155) LG950 Figure 56 2. Place the log, center right (B153). Place the two underside holes of the log over the two pin studs of the bracket support center log on the right. (Fig. 55)   ?[...]

  • Page 28

    XD V Direct V e nt G as Fir eplace 28 10009383 NOTE: Refer to Figure 57 for bracket and bend loca- tions. 1. Place the log front right. Hold the log with the pointed end toward the left. Place on top of burner toward the right. Slide the log toward the front until it comes in contact with the bracket at the front of the burner housing behind the bu[...]

  • Page 29

    10009383 29 XD V Direct V e nt G as Fir eplace      Log Rear LG467 Figure 62 3. Place log rear . The rear log sits in the firebox at an angle toward the left over the rear log bracket and the left side of the burner . (Fig. 59) Set the log on the rear log bracket. Slide the log t[...]

  • Page 30

    XD V Direct V e nt G as Fir eplace 30 10009383 Large Lava Rock The large bag of lava rock provided with this fireplace must be placed on the firebox base around the sides of the burner assembly and on the tray beneath the grate. Under no circumstances should this large lava rock be placed on any part of the burner assembly . Burner Lava Rock Plac[...]

  • Page 31

    10009383 31 XD V Direct V e nt G as Fir eplace Fig. 69 Correct burner flame appearance.     Y ellow Flames Red Glow LG959 Y ellow Flames Red Glow     LG953 33XDV 36XDV   ?[...]

  • Page 32

    XD V Direct V e nt G as Fir eplace 32 10009383 3. Open louvre assembly bottom. 4. Push in gas control knob slightly and turn clock- wise to “OFF”. Do not force. 5. Close control access panel. 1. STOP! Read the safety information above. 2. T urn off all electrical power to the fireplace. 3. For MN/MP/TN/TP appliances ONL Y , go on to Step 4. Fo[...]

  • Page 33

    10009383 33 XD V Direct V e nt G as Fir eplace Lighting & Operating Instructions For Fireplaces equipped with SIT822 Gas V alve (EN or EP) A. This fireplace is equipped with an ignition device which automatically lights the pilot. DO NOT try to light the pilot by hand. B. BEFORE OPERA TING , smell all around the appliance area for gas. Be sure[...]

  • Page 34

    XD V Direct V e nt G as Fir eplace 34 10009383 Instructions for RF C om fo rt C o nt ro l Va l ve The Comfort Control V alve allows remote control of temperature, fan and flame appearance. NOTE: The antenna should hang in free air away from grounded metal. Operation 1. If the manual switch is in remote position, switch it to LOCAL. (Fig. 70) 2. T [...]

  • Page 35

    10009383 35 XD V Direct V e nt G as Fir eplace Delay Timer Mode The shut off delay timer has a maximum of 2 hours and a minimum of zero minutes. T o change the timer level, press the time key followed by an arrow key . Pushing the key once will change the timer by 10 minutes. Auto Mode In the AUT O mode, the room temperature, set tem- perature, fl[...]

  • Page 36

    XD V Direct V e nt G as Fir eplace 36 10009383 LED Count Service Action 8 Replace valve 7 Confirm stepper motor connection exists 5 Confirm fan connection exists and works 4 Confirm gas type; jumper in place 3 Replace thermopiles 2 T urn fan ON NOTE: Some keys are not active. 2. Slide the Remote/Local switch to REMOTE and teach the valve a trans[...]

  • Page 37

    10009383 37 XD V Direct V e nt G as Fir eplace Light pilot burner Set manual switch to local or remote Release pilotstat knob T urn pilotstat knob from PILOT to ON If manual switch is set to LOCAL, did main burner light? T ransmitter con- trols fan T urn pilotstat knob to PILOT to turn off main burner T urn pilotstat knob to OFF to turn valve compl[...]

  • Page 38

    XD V Direct V e nt G as Fir eplace 38 10009383 NOTE: Before troubleshooting the gas control system, be sure external gas shut off is in the “On” position. SIT NOV A 820 MILLIVOL T V AL VE T roubleshooting the Gas Control System W ARNING: REMOVE GLASS FRONT BEFORE DOING ANY GAS CONTROL SERVICE WORK. SYMPTOM POSSIBLE CAUSES CORRECTIVE ACTION 1 . [...]

  • Page 39

    10009383 39 XD V Direct V e nt G as Fir eplace T roubleshooting the Gas Control System SIT 822 V alve with Synetek Electronic Control Operating Diagram Normal Operation ON/OFF Switch Closed? Safe Start Check On? 0 Sec Purge Pilot Flame Sense OK? ON/OFF Switch Opened? Pilot and Main V alve OFF? 0 sec Post Purge? Ignition T rial: 30 sec Spark ON Pilo[...]

  • Page 40

    XD V Direct V e nt G as Fir eplace 40 10009383 Fuel Conversion Instructions T o convert the XDV units for use with a different gas fol- low these instructions. Before proceeding, turn control knob on valve to “ OFF ” and turn gas supply OFF . T urn OFF any electricity that may be going to the appliance. CAUTION: Logs may be HOT! Allow to cool b[...]

  • Page 41

    10009383 41 XD V Direct V e nt G as Fir eplace LP: Rear air shutter fully open. Front air shutter fully open. 7. Reinstall burner housing assembly and front burner tube. Burner Orifice Conversion 39XDV 1. Remove the two (2) screws which secure the burner tube assembly/fettle and the two (2) screws located behind the burner tube assembly which secu[...]

  • Page 42

    XD V Direct V e nt G as Fir eplace 42 10009383 Fuel Conversion Instructions Honeywell Comfort Control V alve ONL Y W ARNING: The conversion must only be undertaken by a qualified, certified gas ap- pliance installer . FP1037 Honeywell comfort valve 3/22/00 djt LOCAL REMOTE ON • PILOT OFF • LED Motor T op Cap Piezo Ignitor Local/ Remote Switch[...]

  • Page 43

    10009383 43 XD V Direct V e nt G as Fir eplace CO103 Gas Conv ersion Air shutter 2/15/99 djt Fig. 86 Remove air shutter from burner pan. Shutter Retaining Screw Burner Pan Air Shutter Front View CO103 5. Install conversion air shutters on burner pan. Re- place air shutter retaining screw . Adjust both air shut- ters. Refer to T able 1 for [...]

  • Page 44

    XD V Direct V e nt G as Fir eplace 44 10009383 Conversion to Natural Gas Burner Orifice Input (BTU/hr) Kit # Model Front Part # Rear Part # Minimum Maximum 2001 1506 39XDVRP #53 20007347 #44 30000334 6,700 30,000 (.059”) (.086”) Conversion to LP Burner Orifice Input (BTU/hr) Kit # Model Front Part # Rear Part # Minimum Maximum 2001 1505 39XDV[...]

  • Page 45

    10009383 45 XD V Direct V e nt G as Fir eplace Burner and Burner Compartment It is important to keep the burner and the burner compartment clean. At least once per year the logs and lava rock/ember material should be removed and the burner compartment vacuumed and wiped out. Remove and replace the logs as per the instructions in this manual. Always[...]

  • Page 46

    XD V Direct V e nt G as Fir eplace 46 10009383 38 1a 1f 1d 1 33XDV 2 3 13 19 32 21a,b 22a,b 26 27 24 25 28 HI LO 39 23a,b 31 45 48 46 49 47 51 52 53 61 LOCAL REMOTE ON • PILOT OFF • LED 40 59 33a,b 35 34a,b 36 60 54 62 65 56 63 55 64 14 15 29 12 61 30 37 41 66 9383 XDV parts 5/06 1 39XDV 1a 1i 1j 1h 67 68 1 36XDV 1a 1b 1c 1d 1e 1f 4 5 6 10 8 7 [...]

  • Page 47

    10009383 47 XD V Direct V e nt G as Fir eplace 33XDV/36XDV/39XDV (continued) Ref. Description 33XDV 36XDV 39XDV 1. Log Set (Complete) 10009399 10009367 20010991 1a. Log Rear 10009392 (A49) 10009361 (B152) 20010994 1b. Log Center Right 10009394 (A51) 10009362 (B153) -- 1c. Log Right T op 10009395 (A52) 10009363 (B154) 20010995 1d. Log Front 10009393[...]

  • Page 48

    XD V Direct V e nt G as Fir eplace 48 10009383 33XDV/36XDV/39XDV (continued) Ref. Description 33XDV 36XDV 39XDV 33b. Orifice Pilot LP RF -- 20000907 n/a 34a. Pilot Assembly Nat. RF -- 20002266 n/a 34b. Pilot Assembly LP RF -- 20002268 n/a 35. Thermopile (RF) -- 20002400 n/a 36. Pilot Tubing w/Fittings PSE -- 10003279 n/a 37. Ignitor Piezo Honeywel[...]

  • Page 49

    10009383 49 XD V Direct V e nt G as Fir eplace Optional Accessories A vailable FK12 Fan Assembly 1. Open louvre assembly bottom. 2. Install FK12 fan in back of unit between hearth sup - ports. (Fig. 90) 3. Secure fan on velcro strips. 4. Power to the fan can be supplied by plugging the supply lead into a conveniently located wall socket or by using[...]

  • Page 50

    XD V Direct V e nt G as Fir eplace 50 10009383 Remote Controls Optional remote control units are available to control dif- ferent functions of the appliance. (For use on R Models) Model Functions Controlled RC1 ON/OFF RC2 ON/OFF and T emperature IMTFK Wall mounted thermostat control Ceramic Refractory Panels Unit Kit Model and Finishings Sandstone [...]

  • Page 51

    10009383 51 XD V Direct V e nt G as Fir eplace Optional T rim Kits Louvre Accent T rim Appliance Model Main Louvre Kit Additional Louvre Polished Brass 33XDV 33DVLMP 33DVLAP 36XDV 36DVLMP 36DVLAP 39XDV 39DVLMP 39DVLAP Antique Brass 33XDV 33DVLMA 33DVLAA 36XDV 36DVLMA 36DVLAA 39XDV 39DVLMA 39DVLAA Rustic Bronze 33XDV 33DVLMR 33DVLAR 36XDV 36DVLMR 36[...]

  • Page 52

    XD V Direct V e nt G as Fir eplace 52 10009383[...]

  • Page 53

    10009383 53 XD V Direct V e nt G as Fir eplace[...]

  • Page 54

    XD V Direct V e nt G as Fir eplace 54 10009383[...]

  • Page 55

    10009383 55 XD V Direct V e nt G as Fir eplace BASIC W ARRANTY CFM Corporation (hereinafter referred to collectively as the Company) warrants that your new V ermont Castings or Majestic Gas Fireplace/ Stove is free from manufacturing and material defects for a period of one year from the date of purchase, subject to the following conditions and lim[...]

  • Page 56

    Efficiency Ratings Model EnerGuide Ratings Steady State (%) D.O.E. Fireplace Efficiency (%) Fan-OFF Fan-ON (AFUE%) 33XDVRN 60.1 80 81 64 33XDVRP 60.1 81 82 64 33XDVEN 66.2 80 81 64 33XDVEP 66.2 81 82 64 36XDVRN 61.8 83 84 64 36XDVRP 61.8 84 85 64 36XDVRFN 61.8 83 84 64 36XDVRFP 61.8 84 85 64 36XDVEN 66.6 83 84 64 36XDVEP 66.6 84 85 64 39XDVRN 61.[...]