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Vermont Casting 4040 - 4046 manual

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  • Page 1

    This is an unvented gas-fired heater . It uses air (Oxygen) from the room in which it is installed. Provisions for adequate combustion and ventila- tion air must be provided. Refer to Page 7. UVS27R, UVS27M V ent Free Gas Heaters Models: 4030 - 4036, 4040 - 4046, 4085 - 4087, 4090 - 4092 20007068 9/05 Rev . 3 INST ALLER / CONSUMER SAFE- TY INFORMA[...]

  • Page 2

    2 UVS27 V ent-Fr ee G as H eater 20007068 Installation and Operating Instructions Shell Dimensions ................................................................................................................. 4 Clearance Requirements ..................................................................................................... 5 Hearth R[...]

  • Page 3

    3 UVS27 V ent-Fr ee G as H eater 20007068 Installation & Operating Instructions In order to ensure safe and effective installation, this unit must be installed only by a qualified agency , individual, firm, corporation or company that is experienced in the instal- lation, repair and servicing of this type of appliance and is familiar with the[...]

  • Page 4

    4 UVS27 V ent-Fr ee G as H eater 20007068 Shell Dimensions Drawing Not to Scale Fig. 1 UVS27 freestanding shell dimensions. Freestanding Stove 7068 C L 5004 UVS Hearthmount specs 1/02 5" (140 mm) 25  " (641 mm) 26  " (673 mm)  " (416 mm) 5004 Fig. 2 UVS27 Hearthmount specifications. Drawing Not [...]

  • Page 5

    5 UVS27 V ent-Fr ee G as H eater 20007068 Hearth Requirements The Freestanding Stove and Hearthmount Shell must be installed on rigid flooring. If the appliance is installed on any combustible surface other than wood flooring, such as carpet or tile, a metal or wood panel must be installed to extend the full length and width of the unit. • Do n[...]

  • Page 6

    6 UVS27 V ent-Fr ee G as H eater 20007068 Gas Specifications Max. Min. Inp ut Input M odel Fuel Gas Control BTU/h BTU/h UVS27RN Nat Milli volt 28,00 0 19,500 UVS27RP Prop Millivolt 28,000 19,500 UVS27MN Nat Millivolt 28,000 19,500 UVS27MP Prop Millivolt 28,000 19,500 Firebox weight / shipping 1 10 lbs. The installation of your V ermont Castings st[...]

  • Page 7

    7 UVS27 V ent-Fr ee G as H eater 20007068 Provide For Adequate V entilation Any space within a home can be classified in the follow- ing categories: 1) Unusually T ight Construction 2) Confined Space 3) Unconfined Space First, determine which classification defines the intend- ed space. Unusually Tight Construction Y ou must provide additional[...]

  • Page 8

    8 UVS27 V ent-Fr ee G as H eater 20007068 Example: A room that is 18’ x 12’ x 8’ has a volume of 1728 cubic feet, ( length x width x height). An adjoining open kitchen that is 10’ x 12’ x 8’ has a volume of 960 cubic feet. An adjoining open dining room is 12’ x 12’ x 8’ with a volume of 1 152 cubic feet. The total space volume is [...]

  • Page 9

    9 UVS27 V ent-Fr ee G as H eater 20007068 Assembly Procedures CAUTION Porcelain enamelled surfaces are fragile. Handle porcelain enamelled castings tenderly . Familiarize yourself with the assembly steps before you begin and proceed with deliberation and care. If possible, have assistance available. Place enamelled castings on a soft, cushioned sur[...]

  • Page 10

    10 UVS27 V ent-Fr ee G as H eater 20007068 Glass & Catalyst Installation CAUTION: Air shutter on Natural Gas units must be adjusted when installing glass and catalyst for proper operation. LP units do not use an air shutter . 1. Remove screen. (Fig. 12) Remove rear , left and right log bracket assembly by unfastening the two screws which hold t[...]

  • Page 11

    1 1 UVS27 V ent-Fr ee G as H eater 20007068 2. Hold the burner at the right hand side and lift to clear the right burner leg. Then pull to the right to clear the injectors on the left hand side. 3. T urn burner upside down and remove air shutter . T urn air shutter upside down and replace on burner . (Fig. 13) 4. Replace burner . Slide the burner i[...]

  • Page 12

    12 UVS27 V ent-Fr ee G as H eater 20007068 Install Log Set 1. Remove the logs from their packaging, and inspect each piece for damage. DO NOT INST ALL DAM- AGED LOGS. 2. Ins tal l the r ear log by placing it on the sheet metal shelf at the back of the firebox. (Fig. 17) The log should touch the back wall of the firebox and be centered. 3. Install[...]

  • Page 13

    13 UVS27 V ent-Fr ee G as H eater 20007068 LG224 UVS27 logs in place 1/30/02 djt LG224 Fig. 18 UVS27 logs in place. LG223 UVS27 log placement 1/30/02 djt LG223 Fig. 17 Install rear , left and right logs. Left Log Right Log Rear Log 4. Install the left log by placing it on the sheet metal bracket behind the grate with the left end of the log, “the[...]

  • Page 14

    14 UVS27 V ent-Fr ee G as H eater 20007068 3. Lay the screen and top grille in place. This completes assembly of the Stardance Freestand- ing and Pinnacle Hearthmount shells. ST1 13a Hearthmount assy 4/20/99 djt ST1 13a Bottom T abs engage notch in the base. Fig. 20 Engage the Hearthmount Front with the notch in the bse of each side plate. ST1 14a [...]

  • Page 15

    15 UVS27 V ent-Fr ee G as H eater 20007068 Operation Y our First Fire Read these instructions carefully and familiarize yourself with the burner controls shown on Page 17. Locate the pilot assembly , Figure 22. Follow the lighting instructions on Page 16 exactly . During the first fire, it is not unusual to smell some odor associated with new log[...]

  • Page 16

    16 UVS27 V ent-Fr ee G as H eater 20007068 3. Open control access panel. 4. Push in gas control knob slightly and turn clock- wise to “OFF”. Do not force. 5. Close control access panel. 1. STOP! Read the safety information above. 2. T urn of f all electrical power to the fireplace. 3. For MN/MP/TN/TP appliances ONL Y , go on to Step 4. For RN/[...]

  • Page 17

    17 UVS27 V ent-Fr ee G as H eater 20007068 T roubleshooting Follow these procedures in the order presented. WARNING TURN OFF HEA TER AND ALLOW T O COOL COMPLETEL Y BEFORE SERVICING. CONDITION POSSIBLE CAUSE SOLUTION No spark at pilot when Ignitor is operated. 1. Ignition Electrode is disconnected from ignition wire, broken or incor- rectly position[...]

  • Page 18

    18 UVS27 V ent-Fr ee G as H eater 20007068 T roubleshooting cont’d. CONDITION POSSIBLE CAUSE SOLUTION Pilot lights but flame goes out when Control Knob is released. 1. Control Knob not fully depressed or held in long enough. 2. Gas supply line shut-off valve is not fully open. 3. Thermocouple connection is loose at the Control V alve. 4. Pilot ?[...]

  • Page 19

    19 UVS27 V ent-Fr ee G as H eater 20007068 The following procedures will help ensure that your heater continues to perform safely and efficiently . Firebox Cleaning and Inspection Cleanliness is critical to correct operation of the heater . The log set, burner , valve controls and air circulation areas must all be kept free of dust and unobstructe[...]

  • Page 20

    20 UVS27 V ent-Fr ee G as H eater 20007068 Catalytic Combustor The combustor should be cleaned annually to ensure optimal performance. Follow the procedure below . Remove the Combustor Module 1. Be sure the heater is COLD. 2. Re m o ve the screws and washers holding the com- bustor in place. Lift combustor up and out. Clean the Combustor Module 1. [...]

  • Page 21

    21 UVS27 V ent-Fr ee G as H eater 20007068 P ILO T ON OFF PILOT ADJ L O H I 1a 1b 1c 2a,b 6 8 5 21 19 20 4 1 1 12 13 7 15 9a,b 18 22 3 16a,b,c,d 10a 10b 14a,b 17 1d H I OFF PILOT LO 9c,d 10c 10d 23 24 25 26 27 29 30 31 32 7068 UVS27 fa parts CFM Specialty Home Products reserves the right to make changes in design, materials, specifications, prices[...]

  • Page 22

    22 UVS27 V ent-Fr ee G as H eater 20007068 UVS27R, UVS27M V ent Free Gas Heaters Models 4030 - 4036, 4040 - 4046, 4085 - 4087, 4090 - 4092 (continued) Ref. Description UVS27 1. Gas Log Assembly - UVS27 20005005 1a. Log #V40 Rear UVS27 20005006 1b. Log #V42 Left UVS27 20005008 1c. Log #V41 Right UVS27 20005007 1d. Lava Rocks Burner 57897 2a. Manifol[...]

  • Page 23

    23 UVS27 V ent-Fr ee G as H eater 20007068 UVS27R, UVS27M V ent Free Gas Heaters Models 4030 - 4036, 4040 - 4046, 4085 - 4087, 4090 - 4092 (continued) Shell Enamel Part Numbers - Hearthmount Models: 4085 - 4087, 4090 - 4092 Color T op Left End Right End Front Control Door Classic 1301083 30001282 30001281 1301 129 1301087 Sand 1321083 30001303 3000[...]

  • Page 24

    24 UVS27 V ent-Fr ee G as H eater 20007068 Optional Accessories A vailable Fan Kits FK28 Fan Assembly The FK28 fan kit helps distribute heated air from within the firebox out into the room. The fan is controlled by a snapstat that turns power on and off as the firebox tem- perature rises above and falls below a preset tempera- ture. A rheostat pr[...]

  • Page 25

    25 UVS27 V ent-Fr ee G as H eater 20007068[...]

  • Page 26

    26 UVS27 V ent-Fr ee G as H eater 20007068[...]

  • Page 27

    27 UVS27 V ent-Fr ee G as H eater 20007068 BASIC W ARRANTY CFM Specialty Home Products (hereinafter referred to collectively as the Company) warrants that your new V ermont Castings or Majestic Gas Fireplace/Stove is free from manufacturing and material defects for a period of one year from the date of purchase, subject to the following conditions [...]

  • Page 28

    410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6 • 905-670-7777 www .majesticproducts.com • www .vermontcastings.com CFM Specialty Home Products[...]