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Vermont Casting DVBR42 manual

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Table of contents for the manual

  • Page 1

    FP596A 1/14/99 Homeowner ’ s Installation and Operating Manual Builder Direct V ent DO NOT ST ORE OR USE GASOLINE OR OTHER FLAMMABLE V APORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE. WHA T TO DO IF YOU SMELL GAS: • Do not try to light any appliance. • Do not touch any electric switch; do not use any phone in your building. ?[...]

  • Page 2

    2 DVBR Series Direct Vent Gas Fireplace 20000584 Installation & Operating Instructions General Information .................................................................................................................... 3 Fireplace Dimensions ...................................................................................................[...]

  • Page 3

    3 DVBR Series Direct Vent Gas Fireplace 20000584 Installation Instructions This gas appliance should be installed by a qualified installer in accordance with local building codes and with current CSA- B149.1 Installation codes for Gas Burning Appliances and Equipment. If the unit is being installed in a mobile home, the installation should comply [...]

  • Page 4

    4 DVBR Series Direct Vent Gas Fireplace 20000584 584 Specs - top vent 2/14/02 djt P - Rough Opening Width Rough Opening Height Rough Opening Depth S S T 5/8” (16 mm) R Q G H I M N 5/8” (16 mm) E D F O B A C K L Gas Line Access   " Electrical Access C L J K   "   " Fireplace Dimensions (Installed as T op[...]

  • Page 5

    5 DVBR Series Direct Vent Gas Fireplace 20000584 Ref. DVBR36 DVBR42 A 40” (1016 mm) 46” (1 168 mm) B 36” (614 mm) 36” (914 mm) C 36” (914 mm) 42” (1067 mm) D 23 ¹⁄₄ ” (591 mm) 23 ¹⁄₄ ” (591 mm) E 6 ³⁄₈ ” (162 mm) 6 ³⁄₈ ” (162 mm) F 6 ³⁄₈ ” (162 mm) 5 ³⁄₈ ” (137 mm) G 20” (508 mm) 20” (508 mm[...]

  • Page 6

    6 DVBR Series Direct Vent Gas Fireplace 20000584 Clearance to Combustibles Appliance T op ......................................................... 0” (0 mm) Bottom ..................................................... 0” (0 mm) Side ......................................................... 0” (0 mm) Back .....................................[...]

  • Page 7

    7 DVBR Series Direct Vent Gas Fireplace 20000584 Cold climate installation recommendation: When installing this unit against a non- insulated exterior wall or chase, it is mandatory that the outer walls be insulated to conform to applicable insulation codes. Hearth A hearth is not mandatory but is recommended for aesthetic purposes. We recommend a [...]

  • Page 8

    8 DVBR Series Direct Vent Gas Fireplace 20000584 Always check for gas leaks with a mild soap and water solution applied with a brush no larger than 1” (25 mm). Never apply soap and water solution with a spray bottle. Do not use an open flame for leak testing. The fireplace valve must not be subjected to any test pressures exceeding 1/2 psi. Iso[...]

  • Page 9

    9 DVBR Series Direct Vent Gas Fireplace 20000584 Optional T op V ent Application The DVBR36/42 fireplace is shipped as a rear vent unit. If the layout requires a top vent, convert the unit follow- ing the steps below . DVBR36 1. Remove the eight (8) screws securing outer collar adapter to fireplace. (Be careful not to damage insu- lation.) (Fig. [...]

  • Page 10

    10 DVBR Series Direct Vent Gas Fireplace 20000584 FP1543 remove insulation 1/05 Remove Insulation FP1543 Fig. b Remove and discard insulation. Y our fireplace is approved to be vented either through the side wall, or vertical through the roof. • Only CFM Corporation venting components spe- cifically approved and labelled for this fireplace may[...]

  • Page 11

    1 1 DVBR Series Direct Vent Gas Fireplace 20000584 Canadian Installations 1 US Installations 2 V V V V V V V X X X D E B B B C B M B A J K F L VENT TERMINA TION AIR SUPPL Y INLET AREA WHERE TERMINAL IS NOT PERMITTED H I   Operable Operable Fixed Closed V B CFM145a DV T ermin Location 5/01/01 Rev . 12/05/01 sta INSID[...]

  • Page 12

    12 DVBR Series Direct Vent Gas Fireplace 20000584 General Information Assembling V ent Pipes Flex V ent Pipes Before joining the flex vent pipe to the unit, apply a bead of high temperature sealant* (provided) to the 4” pipe exiting the fireplace. Secure flex vent pipe in place with a hose clamp (provided). *Be sure the flex pipe overlaps at [...]

  • Page 13

    13 DVBR Series Direct Vent Gas Fireplace 20000584 TWL100 T wist Lock Pipe 3/12/99 djt Male End Female End Screw Holes TWL100 Fig. 17 T wist-Lock pipe joints. T wist Lock Pipes When using CFM Corporation twist-lock pipe, it is not necessary to use silicone to seal the twist-lock joints. The only areas that need silicone are the collars on the firep[...]

  • Page 14

    14 DVBR Series Direct Vent Gas Fireplace 20000584 Rear W all V ent Installations - T wist Lock Pipe Step 1 Locate and cut the vent opening in the wall. For combustible walls first frame in opening. (Fig. 21) NOTE: When using flex vent, the opening will have to be measured according to the 1” (25 mm) rise in 24” (610 mm) vertical run. Combusti[...]

  • Page 15

    15 DVBR Series Direct Vent Gas Fireplace 20000584 FP1005 Side View V ent T ermination 1/25/00 djt Finished W all V ent T ermination Fig. 23 Side view of final unit location, twist lock pipe. FP1005 These ends should be even These ends screwed to appli- ance 1/ 2" (1 3m m) 12 " ( 30 5m m) FP 147 2 ri se in l eng th 4/ 04 d jt FP1472 Fig. [...]

  • Page 16

    16 DVBR Series Direct Vent Gas Fireplace 20000584 V584-201 Horizontal Run 2/99 djt 10’ (254cm) 7’ (178cm) 8’ (244cm) A B A + B = 17’ Max. V584-201 Fig. 29 Maximum vent run with elbows. In Figure 28 & 29, dimension A plus B must not be greater than 17’ (5.2m) • The maximum number of 45° elbows permitted per side wall installat[...]

  • Page 17

    17 DVBR Series Direct Vent Gas Fireplace 20000584 V ertical Sidewall Installation T wist Lock Pipe Step 1 Locate vent opening on the wall. It may be necessary to first position the fireplace and measure to obtain hole location. Depending on whether the wall is combustible or noncombustible, cut opening to size. (Fig. 31) (For combustible walls ?[...]

  • Page 18

    18 DVBR Series Direct Vent Gas Fireplace 20000584 X X FP1 182 Fig. 34 Horizontal length requirement. Sealing vent pipe and firestop gaps with high tem- perature sealant will restrict cold air being drawn in around fireplace. Step 7 Apply high temperature sealant to 4” (102 mm) and 7” (175 mm) collars or the termination one inch away from crim[...]

  • Page 19

    19 DVBR Series Direct Vent Gas Fireplace 20000584 Do not back fill around snorkel. A clearance of at least 4” must be main - tained between the snorkel and the soil. If the foundation is recessed, use recess brackets (not supplied) for securing lower portion of the snorkel. Fas- ten brackets to wall first, then secure to snorkel with self drill[...]

  • Page 20

    20 DVBR Series Direct Vent Gas Fireplace 20000584 1 2 3 4 1 2 3 4 1 + 2 + 3 + 4 = 270° FP1 179 Fig. 42 Maximum elbow usage. FP1184 T ypical roof/ceiling suppor t apps. FP1 184 T ypical Roof Support Ap- plication T ypical Ceiling Sup - port Application Fig. 44 V enting supports. Joist Attic Insulation Shield Ceiling Installation Upper Floor 1 1” [...]

  • Page 21

    21 DVBR Series Direct Vent Gas Fireplace 20000584 Min. 2' (610 mm) FP1 185 Fig. 45 Minimum termination to roof clearance. TWL101a T wist Lock Pipe 2/8/99 djt 3 #5 Sheet Metal Screws per Joint Sealant Storm Collar TWL101a Fig. 46 Roof flashing. 3 #5 Sheet Metal Screws per Joint Sealant Storm Collar[...]

  • Page 22

    22 DVBR Series Direct Vent Gas Fireplace 20000584 584E V enting Components T elescope vent 2/25/99 djt 10/20/99 twist lock 584D V ent Components 90 degree elbow 2/25/99 djt 10/20/99 twist lock 584A venting components rear vent term 4/6/99 djt 7TDVRVT - Through the wall Rear V ent T ermination Starter Kit - Model 7TDVSK - Sidewall V enting (T wist L[...]

  • Page 23

    23 DVBR Series Direct Vent Gas Fireplace 20000584 1. T urn off gas. 2. Let the fireplace cool if it has been operating. 3. Remove valve cover . (Fig.47) 4. Release the two (2) clamps at the bottom of the window frame by pulling back on the clamp handles. (Fig. 48) 5. Lift off the glass frame as shown. (Fig. 48) 6. T o reinstall glass follow the ab[...]

  • Page 24

    24 DVBR Series Direct Vent Gas Fireplace 20000584 1 . Remove front glass. (See “Glass Remov- al” Section, Fig. 48) 2. Remove logs from packaging. As with all plastics — these are not toys and should be kept away from children and infants. 3. Place Right Rear Log onto the two pem studs on the rear log support. Place the Left Rear Log on the le[...]

  • Page 25

    25 DVBR Series Direct Vent Gas Fireplace 20000584     Right Cover Log Center Log Left Cover Log LG391 Fig. 52 Place Left and Right Cover Logs and Center Log on grate.     Log T op Right (DVBR42 ONL Y) Left Cross Log Left Front Log LG[...]

  • Page 26

    26 DVBR Series Direct Vent Gas Fireplace 20000584 T op logs must be placed properly onto notches.     Fig. 57 Correct flame appearance for DVBR36 model. LG389     Fig. 58 Correct flame appeara[...]

  • Page 27

    27 DVBR Series Direct Vent Gas Fireplace 20000584 3. Open louvre assembly bottom. 4. Push in gas control knob slightly and turn clock- wise to “OFF”. Do not force. 5. Close control access panel. 1. STOP! Read the safety information above. 2. T urn off all electrical power to the fireplace. 3. For MN/MP/TN/TP appliances ONL Y , go on to Step 4.[...]

  • Page 28

    28 DVBR Series Direct Vent Gas Fireplace 20000584 T roubleshooting – Honeywell VS8421 ST ART CHECK Gas Supply On Pilot Lights With Piezo Ignitor • Lockout Has Engaged. W ait 60 Seconds And T ry Again. • For Spark At Electrode While Depressing Piezo 1/8" Gap T o Pilot Hood Needed. • All Wiring Connections • Replace Piezo Ignitor • S[...]

  • Page 29

    29 DVBR Series Direct Vent Gas Fireplace 20000584 W ARNING: BEFORE DOING ANY GAS CONTROL SERVICE WORK, REMOVE GLASS FRONT . SYMPTOM POSSIBLE CAUSES CORRECTIVE ACTION 1. Spark ignitor will not light A. Defective or misaligned Using a match, light pilot. If pilot lights, turn off electrode at pilot. pilot and push the red button again. If pilot will [...]

  • Page 30

    30 DVBR Series Direct Vent Gas Fireplace 20000584 4. For conver- sion to Natural Gas remove the manifold mounting bracket. Replace the nut and screw removed earlier . Attach the air shut- ter to the burner tube and secure with screw . T ighten screw . For con- version to LP Gas, remove the air shutter retaining screw and remove air shutter . Remove[...]

  • Page 31

    31 DVBR Series Direct Vent Gas Fireplace 20000584 CO103 Gas Conv ersion Air shutter 2/15/99 djt Fig. 63 Remove air shutter from burner pan. Shutter Retaining Screw Burner Pan Air Shutter Front View CO103 Fig. 67 Removing pilot hood. CO105 Gas Conv ersion Pilot 2/15/99 djt Index Marks CO105 Pilot Hood Pilot Bracket CO106 Gas Con[...]

  • Page 32

    32 DVBR Series Direct Vent Gas Fireplace 20000584 Burner and Burner Compartment It is important to keep the burner and the burner compartment clean. At least once per year the logs and lava rock/ember material should be removed and the burner compartment vacuumed and wiped out. Remove and replace the logs as per the instructions in this manual. Alw[...]

  • Page 33

    33 DVBR Series Direct Vent Gas Fireplace 20000584 1d 1e 1c 1a 1b 1f 1g 1h 1i 1. DVBR36 2 3 4 5 6 7a 7b 10 1 1 12 9 8 14 13 a/b 15 a/b 16 28 29 PILOT ON OFF PILOT ADJ L O H I TPTH TH TP 17a,b 18a/b 25a/b 26 19 20 21 22 23a/b 24 32 33 36 37 38 0584 DVBR parts 2005 1d 1e 1c 1a 1b 1f 1. DVBR42 1g 1h 1i 1j CFM Corporation reserves the right to make chan[...]

  • Page 34

    34 DVBR Series Direct Vent Gas Fireplace 20000584 DVBR36/42 (continued) Ref. Description DVBR36 DVBR42 2. Lava Rock Package 20000198 20000198 3. Mineral W ool Bagged 51 10184 51 10184 4. Ceramic T ile (Single) 57803 57803 5. Burner Housing with T ile 20008831 20008836 6. Manifold T ubing with Fittings 2000061 1 20000538 7a. Ceramic Hearth panel (Le[...]

  • Page 35

    35 DVBR Series Direct Vent Gas Fireplace 20000584 Optional Accessories Optional Fk-12 Fan Hook-up 1. Remove control cover from unit. 2. Remove glass door by rotating latches at bottom corners of door . Refer to Page 23. 3. Remove the 9 screws securing burner to combustion bottom. 4. Remove burner by lifting up and rotating toward front of unit. 5. [...]

  • Page 36

    36 DVBR Series Direct Vent Gas Fireplace 20000584 H102 rear ceramic suppor t 2/23/99 djt Rear Ceramic Panel Back of Firebox Rear Log Sup- port Burner Fig. 75 Rear ceramic panel placement. H102 Side View Decorative Glass Panels Brilliance Glass Panels are available to enhance the beauty and viewing pleasure of your DVBR fireplace. Decorative [...]

  • Page 37

    37 DVBR Series Direct Vent Gas Fireplace 20000584[...]

  • Page 38

    38 DVBR Series Direct Vent Gas Fireplace 20000584[...]

  • Page 39

    39 DVBR Series Direct Vent Gas Fireplace 20000584 BASIC W ARRANTY CFM Corporation (hereinafter referred to collectively as the Company) warrants that your new V ermont Castings or Majestic Gas Fireplace/ Stove is free from manufacturing and material defects for a period of one year from the date of purchase, subject to the following conditions and [...]

  • Page 40

    410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6 800-668-5323 • www .cfmcorp.com CFM Corporation[...]