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Vermont Casting DVR33 manual

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Table of contents for the manual

  • Page 1

    1 Vermont Castings, Majestic Products: DVR33 10004920 Homeowner's Installation and Operating Manual INSTALLER: DO NOT DISCARD THIS MANUAL - LEAVE FOR HOMEOWNER Rear V ented Direct V ent Gas Fireplace Model: DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE. WHAT TO DO IF YOU SMELL[...]

  • Page 2

    2 Vermont Castings, Majestic Products: DVR33 10004920 T able of Contents Thank Y ou and Congratulations on Y our Purchase of a V ermont Castings, Majestic Products Fireplace. IMPORT ANT : Read all instructions and warnings carefully before starting installation. Failure to follow these instructions may result in a possible fire hazard and will void[...]

  • Page 3

    3 Vermont Castings, Majestic Products: DVR33 10004920 This gas appliance should be installed by a qualified installer in accordance with local building codes and with current CSA- B149.1 Installation codes for Gas Burning Appliances and Equipment. If the unit is being installed in a mobile home, the installation should comply with the current CAN/C[...]

  • Page 4

    4 Vermont Castings, Majestic Products: DVR33 10004920 Appliance Dimensions Fireplace Dimensions A 33” 838 mm B2 8 7 / 8 ” 733 mm C1 6 3 / 8 ” 416 mm D 31” 787 mm E2 2 1 / 16 ” 560 mm F1 1 1 / 2 ” 292 mm G1 4 3 / 4 ” 375 mm H2 4 1 / 2 ” 622 mm I 5” 127 mm J7 1 / 2 ” 127 mm K8 1 / 2 ” 216 mm R 31” 787 mm S1 6 1 / 2 ” 419 mm [...]

  • Page 5

    5 Vermont Castings, Majestic Products: DVR33 10004920 Mantels The height that a combustible mantel is fitted above the fireplace is dependent on the depth of the mantel. This also applies to the distance between the mantel leg (if so fitted) and the fireplace. Refer to Fig. 4a and Fig. 4b, and the Mantel Charts below for the correct mounting height[...]

  • Page 6

    6 Vermont Castings, Majestic Products: DVR33 10004920 Fig. 5 Adjustable drywall strip (nailing flanges). C A B Adjustable Drywall Strip (Nailing Flange) Screw Drywall Position Depths A 1/2” (13 mm) B 5/8” (16 mm) C 3/4” (19 mm) FP1023 Adjustable 1/2”, 5/8” & 3/4” Spacing Noncombustible materials such as brick or tile may be extended[...]

  • Page 7

    7 Vermont Castings, Majestic Products: DVR33 10004920 The gas pipeline can be brought in through the side of the fireplace as well as the bottom. Knockouts are provided on the bottom behind the valve to allow for the gas pipe installation and testing of any gas connection. It is most convenient to bring the gas line in from the rear right side of t[...]

  • Page 8

    8 Vermont Castings, Majestic Products: DVR33 10004920 FP580 Fig. 9 EB-1 receptacle. 5. Connect black wire of the power supply line to the brass screw (polarized) of the socket assembly. 6. Connect the white wire of the power line to the chrome screw of the socket assembly. 7. Connect the ground wire of the supply line to the green screw of the sock[...]

  • Page 9

    9 Vermont Castings, Majestic Products: DVR33 10004920 Fig. 10 Honeywell Ignition Module. This appliance may be fitted with a Honeywell Ignition Module. To install the remote On/ Off starter switch on electronic ignition units (Fig. 10): 1. Thread the wiring through the holes on the side panels of the appliance. Take care not to cut the wire or insu[...]

  • Page 10

    10 Vermont Castings, Majestic Products: DVR33 10004920 Canadian Installations 1 US Installations 2 A = Clearance above grade, veranda, porch, 12 in. (30 cm) 12 in. (30 cm) deck or balcony B = Clearance to window/door that may be opened 6 in. (15 cm) for appliances <10,000 Btuh 6 in. (15 cm) for appliances <10,000 Btu h (3 kW); 12 in (30 cm) f[...]

  • Page 11

    11 Vermont Castings, Majestic Products: DVR33 10004920 General Information for Connecting V ent Pipes Crimped End Pipes Before joining elbows and pipes, apply a bead of high temperature sealant to the crimped end of the elbow or pipe. Join the pipes using a 2” (50 mm) overlap and secure the joints with three sheet metal screws (Fig. 13). Wipe off[...]

  • Page 12

    12 Vermont Castings, Majestic Products: DVR33 10004920 Max. 20" (508 mm) T op view flat installation Max. 20" (508 mm) T op view corner installation FP1 188 Fig. 15 Rear vent application, maximum horizontal distance. Rear W all V ent Installation Step 1 Locate and cut the vent opening in the wall. For combustible walls first frame in open[...]

  • Page 13

    13 Vermont Castings, Majestic Products: DVR33 10004920 (240mm) 9 ³⁄₈ " 10 ³⁄₈ " (254mm) 7 ¹⁄₂ " (190mm) Vent Opening — Combustible Wall Vent Opening — Noncombustible Wall (framing detail) CFM1 16 Fig. 16 Vent opening, side wall. #8 Screws (2) #8 Screws (2) 12" (304.8 mm) max. Firestop (Side View) CFM135a Fig. [...]

  • Page 14

    14 Vermont Castings, Majestic Products: DVR33 10004920 Since it is very important that the venting system maintain its balance between the combustion air intake and the flue gas exhaust, certain limitations as to vent configurations apply and must be strictly adhered to. The Vent Graph, showing the relationship between vertical and horizontal side [...]

  • Page 15

    15 Vermont Castings, Majestic Products: DVR33 10004920 “A” 10’ (3048 mm) 7’6” (2286 mm) 90 ° Elbow = 3’ V584-201 A + B = 17’ (5.2 m) max. Fig. 22 Maximum vent run with elbows. As shown in Fig. 22, the total of dimension A and B is not to be greater than 17’ (5.2 m). • The maximum number of 45˚ elbows permitted per side wall inst[...]

  • Page 16

    16 Vermont Castings, Majestic Products: DVR33 10004920 V ertical Sidewall Installation #8 Screws (2) #8 Screws (2) 12" (304.8 mm) max. Firestop (Side View) CFM135a Fig. 25 Adjustable zero clearance sleeve. Zero clearance sleeve is required only for combustible walls. Fig. 26 Vertical height requirements. Always install horizontal venting on a [...]

  • Page 17

    17 Vermont Castings, Majestic Products: DVR33 10004920 Fig. 27 Horizontal length requirement. Below Grade Installation CFM193 Fig. 28 Below grade installation. Do not backfill around snorkel. A clearance of at least 4” (102 mm) must be maintained between the snorkel and the soil. Step 7 Apply high temperature sealant to 4” (100 mm) and 7” (17[...]

  • Page 18

    18 Vermont Castings, Majestic Products: DVR33 10004920 W ater tight Seal Around Pipe Foundation Recess Sheetmetal screws W all screws Snorkel CFM139 Fig. 29 Snorkel installation, recessed foundation. This Gas Fireplace has been approved for, • Vertical installations up to 40’ (12 m) in height. Up to a 10’ (3 m) horizontal vent run can be inst[...]

  • Page 19

    19 Vermont Castings, Majestic Products: DVR33 10004920 11 " 11 " Attic Insulation Shield Upper Floor Ceiling Installation Joist Nails (4) Firestop Spacer FP1029 Fig. 32 Attic insulation shield and firestop spacer. T ypical Roof Support Application T ypical Ceiling Support Application FP1 184 Fig. 32 Venting supports. Min. 2’ (610 mm) FP[...]

  • Page 20

    20 Vermont Castings, Majestic Products: DVR33 10004920 DVR33 Bracket Restricter Installation Fig. 35 Baffle firebox assembly NOTES: When installing DVR33 with a vertical through-the-roof configured flue system, the bracket restricter supplied with the appliance (part# 10002910) should be fitted to the appliance at installation. For DVR33 numbers A1[...]

  • Page 21

    21 Vermont Castings, Majestic Products: DVR33 10004920 T wist Lock V enting Components 7DVRVT - Through-the-Wall Rear Vent Termination Starter Kit-Model 7TDVSK - Sidewall Venting Starter Kit-Model 7TDVSKV - Vertical Venting for 7TDVSKV-A order 1/12 to 6/12 roof pitch for 7TDVSKV-B order 7/12 to 12/12 roof pitch for 7TDSKV-F order flat roof Starter [...]

  • Page 22

    22 Vermont Castings, Majestic Products: DVR33 10004920 7DVRVT - Through the wall Rear Vent Termination Starter Kit-Model 7DVSK - Sidewall Venting Starter Kit-Model 7TDVSKV - Vertical Venting for 7DVSKV-A order 1/12 to 6/12 roof pitch for 7DVSKV-B order 7/12 to 12/12 roof pitch for 7DSKV-F order flat roof Starter Kit-Model 7TDVSKS-Snorkel Kit for Be[...]

  • Page 23

    23 Vermont Castings, Majestic Products: DVR33 10004920 Operating Instructions Use only glass approved by V ermont Castings, Majestic Products on this fireplace. • The use of any non-approved replacement glass will void all product warranties. • Care must be taken to avoid breakage of the glass. • Under no circumstances should this appliance b[...]

  • Page 24

    24 Vermont Castings, Majestic Products: DVR33 10004920 RN/RP and EN/EP Models For units equipped with ‘HI/LO’ valves the flame adjustment is accomplished by rotating the ‘HI/LO’ adjustments knob located near the center of the gas control valve (Fig. 41 and Fig. 42). Flame and Temperature Adjustment Fig. 41 Flame adjustment knob for Honeywel[...]

  • Page 25

    25 Vermont Castings, Majestic Products: DVR33 10004920 This appliance venting system is designed and constructed to develop a positive flow adequate to remove flow gases to the outside atmosphere. Any foreign objects in the venting system, except those designed specifically for the venting system, may cause spillage of flue gases. To inspect the ve[...]

  • Page 26

    26 Vermont Castings, Majestic Products: DVR33 10004920 3. Open louvre assembly bottom. 4. Push in gas control knob slightly and turn clockwise to "OFF". Do not force. 5. Close control access panel. 1. STOP! Read the safety information above. 2. Turn off all electrical power to the fireplace. 3. For MN/MP/TN/TP appliances ONLY, go on to St[...]

  • Page 27

    27 Vermont Castings, Majestic Products: DVR33 10004920 Lighting and Operating Instructions For Fireplaces equipped with SIT822 Gas Valve (EN or EP) A. This fireplace is equipped with an ignition device which automatically lights the pilot. DO NOT try to light the pilot by hand. B. BEFORE OPERATING , smell all around the appliance area for gas. Be s[...]

  • Page 28

    28 Vermont Castings, Majestic Products: DVR33 10004920 T roubleshooting – Honeywell Millivolt V alve START CHECK Gas Supply ON ▼ ▼ ▼ ▼ ▼ Pilot lights with Piezo igniter • Lockout has engaged. Wait 60 seconds and try again. • For spark at electrode while depressing Piezo, 1/8" gap to pilot hood needed. • All wiring connections[...]

  • Page 29

    29 Vermont Castings, Majestic Products: DVR33 10004920 W ARNING: BEFORE DOING ANY GAS CONTROL SERVICE WORK, REMOVE GLASS FRONT . SYMPTOM POSSIBLE CAUSES CORRECTIVE ACTION 1. Spark ignitor will not light A. Defective or misaligned Using a match, light pilot. If pilot lights, turn off electrode at pilot. pilot and push the red button again. If pilot [...]

  • Page 30

    30 Vermont Castings, Majestic Products: DVR33 10004920 SIT 822 Valve with a Honeywell Electronic Igniter NO TE: Remove glass bef ore ser vicing. ST ART TURN GAS SUPPL Y OFF TURN ON/OFF SWITCH T O CALL FOR HEA T PO WER T O MODULE (24V NORMAL) APRK A CROSS IGNIT OR SENSOR GAP YES YES YES TURN GAS ON PILO T BURNER LIGHTS? SP ARK ST OPS WHEN PILO T IS [...]

  • Page 31

    31 Vermont Castings, Majestic Products: DVR33 10004920 Fuel Conversion Instructions Honeywell Gas Control Valve (Fig. 48): The Honeywell valve fitted to this unit is suitable for use with LP or Natural Gas. It is converted to the required gas application by installation of a color coded “conversion screw.” a) Using a suitable small screwdriver [...]

  • Page 32

    32 Vermont Castings, Majestic Products: DVR33 10004920 Regulator Cap Conversion Screw Pressure Regulator Housing Honeywell Gas V alve CO123 Fig. 48 Honeywell gas valve conversion. Maintenance Burner and Burner Compartment It is important to keep the burner and the burner compartment clean. At least once per year the logs and lava rock/ember materia[...]

  • Page 33

    33 Vermont Castings, Majestic Products: DVR33 10004920 4920 DVR33 parts V ermont Castings, Majestic Products reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice. DVR33 L O H I PILOT ADJ PILOT ON OFF 3a/b 5a/b 6 7 8 9 10 11 11 12 15 16 17 18 20a/b 21a/b 26 31[...]

  • Page 34

    34 Vermont Castings, Majestic Products: DVR33 10004920 40 41 42 39 19 30 29 28 27 25 24 V ermont Castings, Majestic Products reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice. DVR33 (Items marked with ‘*’ are not shown in the parts illustration.) Ref. [...]

  • Page 35

    35 Vermont Castings, Majestic Products: DVR33 10004920 3a. Pilot Assembly SIT T op Convertible RN 10002264 3b. Pilot Assembly SIT T op Convertible RP 10002265 4a. Pilot Assembly SIT T op Convertible EN 10002387 4b. Pilot Assembly SIT T op Convertible EP 10002388 5a. Pilot Assembly PSE RN 10001741 5b. Pilot Assembly PSE RP 10001742 6. Pilot SIT T op[...]

  • Page 36

    36 Vermont Castings, Majestic Products: DVR33 10004920 DVR33 (continued) (Items marked ‘*’ are not shown in the parts illustration.) Ref. Description DVR33 32. Window Glass with Gasket Assy 10000961 * Gasket Window Replacement 57317 33. Clamp Frame Window 54174 34. Window T rim Polished Brass with Magnets 55005 35. T op Louvre Assembly 10000292[...]

  • Page 37

    37 Vermont Castings, Majestic Products: DVR33 10004920 Optional Accessories FK-24 Fan Assembly Fan specifications: 120 volt, 60 Hz, 0.75 Amp. This fan does not need regular maintenance, however periodic cleaning is required. Check the area under the control door and in front of the fan and wipe or vacuum at least once a month during the operating s[...]

  • Page 38

    38 Vermont Castings, Majestic Products: DVR33 10004920 Do not remove the existing window frame assembly . Side panel Floor refractory panel Log Support Lower side support Adjustable tab Lower side support Adjustable tab Side panel BURNER HOUSING ASSEMBLY Back Panel FP1193 Fig. 52 Install ceramic refractory panels. Decorative Bay Windows The origina[...]

  • Page 39

    39 Vermont Castings, Majestic Products: DVR33 10004920 Decorative Frame Trims A selection of decorative frame trim kits are available for mounting around the outside of the appliance to enhance its visual effect on the room. Installation instructions for each decorative frame trim are included with the frame trim kit. Contact your authorized distri[...]

  • Page 40

    BASIC WARRANTY The Vermont Castings , Majestic Products Company (hereinafter referred to collectively as the Company) warrants that your new Vermont Castings or Majestic Gas Fireplace/Stove is free from manufacturing and material defects for a period of one year from the date of purchase, subject to the following conditions and limitations. EXTENDE[...]