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A good user manual
The rules should oblige the seller to give the purchaser an operating instrucion of Wagner SprayTech 2309 518, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.
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Table of contents for the manual
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Page 1
Originalbetriebsanleitung Plast C oat 430 2309 518 07 / 2011 - D - Betriebsanleitung 2 - GB - Operating manual 32 - F - Mode d'emploi 61 - NL - Gebruikshandleiding 90[...]
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Page 2
32 Plast Coa t 430 T ransla tion of the original operating instructions GB W arning! Mor tar spra ying machines dev elop high spr aying pr essures . A ttention − Danger of injury! 1 Nev er reach int o the spray jet with y our ngers or hand! Nev er point the spra y lance a t yourself or other persons! C oating materials ar e caustic or irritati[...]
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Page 3
33 Plast Coa t 430 GB T able of C onten ts 1 S AF ET Y REGU LA T IONS ______________________ 34 2 INT RODUCTION T O WORKING WI TH T H E MOR T AR SPRA Y ING MA CHIN E P LAS TC OA T 430 _ 36 2.1 F unction of the mor tarsprayingmachine PlastCoat 430 ________________________________ 36 2.2 Proc essible coating materials ___________________ 36 3 T[...]
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Page 4
34 Plast Coa t 430 GB 1 SAF ET Y REGU LA TIONS The follo wing sources are just a sample of those con taining safetyrequiremen ts for mortarconvey ors: a) W orking reliability regulation, ac cident prev ention regulation "F undamental principles of pre vention " (BetrbSichV , BGV A1) including explana tions and details of BGR A[...]
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Page 5
35 Plast Coa t 430 GB Setup on an uneven surface The mortar spraying machine must be installed as shown in the diagram below to pr event it slipping . s afety regula tIons [...]
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Page 6
36 Plast Coa t 430 GB 2.1 FUNCTION OF T H E MOR T AR SPRA Y ING MA CHIN E P LAS TC OA T 430 The coating mat erial is fed through the suction eect of the screw pump . The suction eect causes the coating material to enter the ecc entric screw pump . This pump builds up the pressure r equired for transportation through the mortar hose. The compr[...]
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Page 7
37 Plast Coa t 430 GB 4 EX PLANA T OR Y DIAGRAM FOR P LAS TC OA T 430 e xplana tor y DI ag ra m 1 Drive and contr ol unit complete 2 Base frame with wheels 3 Operating light gr een (indicates that mains voltage is present) 4 Indicator light red (indicates the pr esence of a mal- function) 5 Control panel with selector switch f or operating modea[...]
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Page 8
38 Plast Coa t 430 GB 4.1 OPE RA T ING E LEMENTS AND DISPLA YS ON DE VIC E 1 Deliver yvolumecontr oller 0-10 2 S elector switch f or operating mode 3 I ndicator ligh t (Error) 4 Operating light (Pow er) 5 EMERGENC Y ST OP switch 6 Switch for activating remote con trol The deliver y volume controller ( Fig. 3, 1) is used to r egul[...]
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Page 9
39 Plast Coa t 430 GB 4.3 C OMPRE SSOR ACC E SSOR Y VKM 592 intake v olume 590 l/min Note: Only operate thec ompressor inac cordance with the enclosed operating manual. 4.4 MOR T AR HOS E F OR P NEU MA T IC SPRA Y LANC E 1 Materialconnectionmor tarspra yingmachine 2 Atomizingairconnection[...]
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Page 10
40 Plast Coa t 430 GB 4.7 A UT OMA T IC SPRA Y LANC E 1 M at erial connection 2 Switchsleeve,switchingthe mortar sprayingmachine on and o using control cable 3 T ex ture tip 4 Air tap 5 M at erial tap Open: material tap facing to the rear Closed:materialtap at 90° to spraylance 6 Control cable con[...]
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Page 11
41 Plast Coa t 430 GB 5 TRANSPOR T A T ION 5.1 M OVING Pullsaf etypin(1) to rearandpressdownonmortarspraying machine frame (2) until machine engages in the centr e posi- tion. Roll up mains cable on cable bracket (3) and remov e hose. Tip PC430towardsrearusinghandle(4)soitcanbe[...]
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Page 12
42 Plast Coa t 430 GB 6 C OMMISSIONING 6.1 INS T ALL A TION LO C A TION The mortar sprayingmachine and thebucket fromwhich the material to be proc essed is to be pumped have to be set up on an even and rm undergr ound. This ensur es that the machine andbucketcannotslide away orfall o v e r. 6.2[...]
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Page 13
43 Plast Coa t 430 GB 6.3 C ONN ECTING T H E MOR T AR HOS E • Checkthatthepumpunitisseatedrmly . • Connect the mor tar hose (F ig. 7, 1) and secur e it with the clamping levers (F ig. 7, 2). • Connect the atomizing air connection at the mortar hose to the compressed air supply , for example[...]
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Page 14
44 Plast Coa t 430 GB 2 6 4 3 1 5 6.6 REMO TE C ONT ROL ACC ESSOR Y/ NO T INCL UDED IN T H E SCOP E OF DELIV ER Y The remote c ontrol can be used to set the operating mode (F ig.13, 1)anddeliver yvolume(Fig .13, 2)without theopera - tor having to physicallygo to themachine. The ?[...]
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Page 15
45 Plast Coa t 430 GB A UT OMA T IC SPRA Y LANC E PNEU MA T IC SPRA Y L ANC E 6.7 PRE P ARING T H E MOR T AR SPRA Y ING MA CHIN E FIG . 15 Recommended sliding means for the mortar hose W ater is not sucient as a sliding means. Danger of clogging! Use cellulose paste (e.g . Metylan wallpaper paste, art no. 2312136) •[...]
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Page 16
46 Plast Coa t 430 GB A UT OMA T IC SPRA Y LANC E PNEU MA T IC SPRA Y L ANC E A F R POWER ERROR 1 2 3 4 5 6.8 BEGINNING OF T H E SPRA Y ING PROCESS • Open the air tap ( Fig. 16, 2) and mat erial tap ( Fig . 16, 1) at the spraylance . • Set the amount of material using the volume regula tor and theamoun tof air [...]
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Page 17
47 Plast Coa t 430 GB 8 SH UT TING DOWN AND CLEANING Do not clean the motor and contr ol unit of the mortar spraying machine moistly . And certainly do not spray down the unit with high-pressure cleaners or high-pressur e steam cleaners. Danger of short-circuits caused by wat er ingressing. 8.1 CLE ANING T H E MOR T AR HOS E • Pump thepa[...]
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Page 18
48 Plast Coa t 430 GB Cleaning the pump unit Once the pump pipe has been remov ed from the pump unit, the pump housing (10) up to the seals can be cleaned with a jet of water and suitable bottle brush. Thoroughlycleanrotor(11),stator(9)andpumppipe(8)with water andabrush too ifnecessar y . Then s[...]
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Page 19
49 Plast Coa t 430 GB 8.3 CLE ANING T H E SPR A Y L ANC E • Clean the texture tip . • Use cleaning needles to clean the air holes in the texture tip. • Use abottlebrush to cleantheinsideofthespraylance. 9 MAINTENANC E A T TENTION! It is imperative that the machine be deenergized by unp[...]
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Page 20
50 Plast Coa t 430 GB m alfunctI on possI ble cause elImI na tIon Mor tarspra yingmachinenot running. Green operating light ligh ts up Deliveryvolumecontrollerisset to „0“ Lance contr ol cable not connected or damaged Switched to r emote control oper ation (Switch 6 F ig. 3 in P osition “II”) but re - mote con[...]
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Page 21
51 Plast Coa t 430 GB m alfunctI on possI ble cause elImI na tIon Coatingmat erialissuddenly notemittedduringspraying . T exture tip is clogged because of impurityinthecoatingmaterialorbe - cause the granular size is too lar ge. T exture tip too small. Coating material “plug ” in the mortar hose. Mortar ho[...]
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Page 22
52 Plast Coa t 430 GB If thedefectisnotcaused by oneoftheabove-mentionedfaults, have thedefecteliminated by theW AGNERcust omerser vice . m alfunctI on possI ble cause elImI na tIon Pr essure at the manometer rises to more than 40 bars . Viscosityofthecoatingma terial too ?[...]
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Page 23
53 Plast Coa t 430 GB 11 S P AR E P AR TS LIS T FOR P LAS TC OA T 430 s p are p arts lIst for p last c oa t 430 Item orD er n o. DesI gna tIon 1 2311 768 Grab handle (1) 2 2309 572 Flow swit ch, complete (pneumaticversiononly) 3 2312 306 Rotor and xing screw 4 2304 989 Rubber seal Item orD er n o. DesI gna tIon 5 2312 304 Pipe bend , compl[...]
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Page 24
54 Plast Coa t 430 GB 12 S P AR E P AR TS LIS T OF CARRIAG E s p are p arts lIst of carrI age I tem orD er no . DesIgna tIon 1 2304 966 Locking pin 2 2312 303 Wheel and wheel cap (1) 3 9990 866 Rubber cover (1) 4 2309 787 Pr otective cap (1) 4 2 1 3[...]
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Page 25
55 Plast Coa t 430 GB s p are p arts lIst of spra y lance 13 S P AR E P AR TS LIS T S PR A Y LANC E WI TH A UT OMA T IC C ONT ROL Item p art n o. DesI gna tIon 0348 241 Spraylancewithaut omaticcontrol 0348 904 Extension kit 500 mm long (material pipe and air pipe) 0348 923 Extension kit 800 mm long (material pipe and air pipe) 1 991[...]
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Page 26
56 Plast Coa t 430 GB 14 S P AR E P AR TS LIS T P NEU MA T IC SPRA Y L ANC E s p are p arts lIst of spra y lance Item p art n o. DesI gna tIon 2310 475 Spra ylancecomplete (pos. 1-8,10-12) 9 2312 568 Air hose * 12 2312 570 Union nut Item p art n o. DesI gna tIon 13 2314 215 2314 216 2314 217 2314 218 2314 219 2315 346 2315 347 2315 348 T [...]
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Page 27
57 Plast Coa t 430 GB 15 P LAS TC OA T 430 ACC ESSORI E S Item orD er n o. DesI gna tIon 1 0348 241 Automaticspr aylance 2 T exturetips for automaticspr aylance0348241: 0268 779 T exture tip 4 0348 915 T exture tip 5 0268 780 T exture tip 6 0348 916 T exture tip 7 0268 781 T exture tip 8 (standard) 0348 917 T exture tip 9 02[...]
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Page 28
58 Plast Coa t 430 GB PlastCoa t 430 Accessories illustr ation p last c oa t 430 acc es so r I e s I llustra tIon 1 2 3 4 5 6 7 8 9 10 13 14 15 16 17 18 19 23 12 12 11[...]
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Page 29
59 Plast Coa t 430 GB TEST ING OF T H E MOR T AR SPRA Y ING MACHIN E Fo r safety reasons, we would rec ommend having the device checked by an expertasr equired but at least every12 months to ensurethatitcancontinue to operat esafely . In the case of unused de[...]
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Page 30
60 Plast Coa t 430 GB 3. Handling If defects can be seen in the materials, processing or perform- ance of the device during the guarantee period , guarantee claims must be made immediately , or at the latest within a period of 2 weeks. The authorised specialist shop that deliver ed the device is enti- tled to ?[...]
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Page 31
119 Plast Coa t 430 d[...]
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Page 32
120 Plast Coa t 430 EU R O PA SERVIC E NE TZ / EU ROPEAN SE RVIC E N ET WOR K / RÉ SEA U D E SE RVIC E APRÈSVEN TE E N EU ROP E RETE DI ASSISTE NZ A EU ROP E A / EU R O PA SERVICEN ET WERK w ww .wagner-group .c om A J. W agnerGes.m.b .H. Ottogasse 2/20 2333 Leopoldsdorf Österreich T el. +43/ 2235 / 44 158 T elefax +43/ 2235 / 44 [...]