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Wagner SprayTech GA 400AL manual

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Table of contents for the manual

  • Page 1

    "? II 2GX (At ex 95) GA 250AL GA 400AL "? Edition 07 / 2005 Opera ting manual A utomatic Airless Spra y gun[...]

  • Page 2

    [...]

  • Page 3

    GA 250AL_GA 400AL . 3 OPERA TING MANU AL EDITION 07 /2005 P ART NO. DOC0 3 50941 C ont ents 1 ABOUT THESE INSTRUCTIONS 5 1.1 Languages 5 1.2 W arnings, notes and symbols in these instructions 5 2 GENERAL SAFET Y INSTRUCTIONS 6 2.1 Safety instructions for the operator 6 2.1.1 Electrical equipment 6 2.1.2 P ersonnel qualifi cations 6 2.1.3 A safe wo[...]

  • Page 4

    GA 250AL_GA 400AL . 4 OPERA TING MANU AL EDITION 07 /2005 P ART NO. DOC0 3 50941 5.4 Wo r k 21 5.4.1 Start-up for airless spraying 21 5.4.2 Replacing the airless fl at jet nozzle 21 5.4.3 Cleaning the airless fl at jet nozzle 21 6 MAINTENANCE 22 6.1 F inishing work and Cleaning 23 6.2 Replacing the valv estem 23 6.2.1 Replacing the valv e stem 23[...]

  • Page 5

    GA 250AL_GA 400AL . 5 OPERA TING MANU AL EDITION 07 /2005 P ART NO. DOC0 3 50941 1.1 LANGUA GES 1.2 W ARNINGS, NO TES AND SYMBOLS IN THESE INSTRUCTIONS 1 ABOUT THESE INSTRUCTIONS 4HISOPERATINGMANUALCONTAINS INFORMATIONONTHEOPERATION RE PAIRANDMAINTENANCEOF THEUNIT  !LWAYSOB SER VETHESEINST[...]

  • Page 6

    GA 250AL_GA 400AL . 6 OPERA TING MANU AL EDITION 07 /2005 P ART NO. DOC0 3 50941 2.1 SAFET Y INSTRUCTIONS FOR THE OPERA TOR 2.1.1 ELECTRICAL EQUIPMENT 2.1.2 PERSONNEL QU ALIFICA TIONS 2.1.3 A SAFE WORK ENVIRONMENT 2.2 SAFET Y INSTRUCTIONS FOR ST AFF 2 GENERAL SAFET Y INSTRUCTIONS  +EEPTHESEOPERATINGINSTRUCTIONSTOHANDNEART[...]

  • Page 7

    GA 250AL_GA 400AL . 7 OPERA TING MANU AL EDITION 07 /2005 P ART NO. DOC0 3 50941 2.2.2 EARTH THE UNIT 2.2.3 MA TERIAL HOSES 2.2.1 SAFE HANDLING OF W AGNER SPRA Y UNITS 4HESPRAYJETISUNDERPRESSUREANDCANCAUSEDANGEROUSINJURIE S ! VOIDINJEC TIONOFPAINTORCLEANINGAGENTS   .EVERPOINTTHE?[...]

  • Page 8

    GA 250AL_GA 400AL . 8 OPERA TING MANU AL EDITION 07 /2005 P ART NO. DOC0 3 50941 2.2.4 CLEANING 2.2.5 HANDLING HAZARDOUS LIQUIDS, V ARNISHES AND P AINTS 2.2.6 T OUCHING HO T SURF ACES 2.3 C ORRECT USE  $EENERGIZETHEUNITELECTRICALLY   $ISCONNECTTHEPNEUMATICSUPPLYLINE  2ELIEVETHEPRESSUREFROM[...]

  • Page 9

    GA 250AL_GA 400AL . 9 OPERA TING MANU AL EDITION 07 /2005 P ART NO. DOC0 3 50941 2.4 USE IN AN EXPL OSION HAZ ARD AREA 2.4.1 C ORRECT USE 2.4.2 EXPL OSION PROTECTION IDENTIFICA TION 2.4.2 MAX. SURF ACE TEMPERA TURE 2.4.4 SAFET Y INSTRUCTIONS 4HE UNIT IS SUITABLE FOR WORKING LIQUID MATERIALS IN ACCORDANCE  WITH THE?[...]

  • Page 10

    GA 250AL_GA 400AL . 10 OPERA TING MANU AL EDITION 07 /2005 P ART NO. DOC0 3 50941 3 PRODUCT LIABILIT Y AND W ARR ANT Y 3.2 W ARRANT Y 3.1 IMPORT ANT NOTES ON PRODUCT LIABILITY !S A RESULT OF AN %# REGULATION  EFFECTIVE AS FROM *ANUAR Y      THE MANUFACTURER SHALL ONLYBE L[...]

  • Page 11

    GA 250AL_GA 400AL . 11 OPERA TING MANU AL EDITION 07 /2005 P ART NO. DOC0 3 50941 3.3 CE-C ONFORMIT Y 3.4 GERMAN REGU AL TIONS AND GUIDELINES GA 250AL, GA 400AL 0350907 3HORTEXPLANATION #%#OMMUNAUTÏ% UROPÏENNE 0RODUCTSIDENTIlED WITH THE#% MARKHAVE BEENMANUFACTURED AND CHECKED ACCORDINGTO %5[...]

  • Page 12

    GA 250AL_GA 400AL . 12 OPERA TING MANU AL EDITION 07 /2005 P ART NO. DOC0 3 50941 4 DESCRIPTION 4.1 T YPICAL APPLICA TIONS, USING IN AC C ORDANCE WITH THE INSTRUCTIONS The gun is suitable for atomising liquid mat erials, particularly coating materials, using the Airless-process. 4.1.1 WHA T KIND OF SPRA Y MA TERIAL CAN BE APPLIED? • T op-coat pai[...]

  • Page 13

    GA 250AL_GA 400AL . 13 OPERA TING MANU AL EDITION 07 /2005 P ART NO. DOC0 3 50941 Part No . Description 0350032 A utomatic gun GA 400AL 0350080 A utomatic gun GA 400AL USA 0350033 A utomatic gun GA 250AL 0350081 A utomatic gun GA 250AL USA The standard equipment includes: Quantity Part No . Description 0350032 0350080 0350033 0350081 Automatic gun [...]

  • Page 14

    GA 250AL_GA 400AL . 14 MM IN MM IN MM IN  ' MM IN  IN ' "? ø OPERA TING MANU AL EDITION 07 /2005 P ART NO. DOC0 3 5094[...]

  • Page 15

    GA 250AL_GA 400AL . 15 " ! # $ % & $ "? ( " $ ' # ) & "? OPERA TING MANU AL EDITION 07 /2005 P ART NO. DOC0 3 50941 Fluid pressur e 4.4 FUNCTION OF SPRA Y GUN 4.4.1 DESIGN OF SPRA Y GUN T ension cap A Control air connection B Housing C P aint c onnection D Nozzle nut E Flat jet nozzle F[...]

  • Page 16

    GA 250AL_GA 400AL . 16 ! " # $ % & ' ( ) "? OPERA TING MANU AL EDITION 07 /2005 P ART NO. DOC0 3 50941 5 ST ARTING UP AND OPERA TION 5.1 SET UP AND C ONNECT The spray gun must be used a part of an Airless spraying system. The Airless system shown in the fi gure is only one example . Contact your W AGNER distributo[...]

  • Page 17

    GA 250AL_GA 400AL . 17 OPERA TING MANU AL EDITION 07 /2005 P ART NO. DOC0 3 50941 5.1.2 VENTILA TION OF THE SPR A Y BOO TH 5.1.3 FL UID (P AINT ) HOSES  7 !2.).' 4 OXICANDORmAMMABLEV APORMIXTURES 2ISKOFPOISONINGANDBURNS  /PERATE THEUNIT IN A SPRAYING BOOTHAPPROVED FOR THEW[...]

  • Page 18

    GA 250AL_GA 400AL . 18 OPERA TING MANU AL EDITION 07 /2005 P ART NO. DOC0 3 50941 5.1.4 EARTHING THE SY STEM Any material containers and the unit must be c onnected by a potential equalisation (earth) cable.  7 !2.).' $ISCHARGE OF ELECTROSTATICALLY CHARGED COMPONENTS IN A TMO SPHERESCONTAININGSOLV ENTS %XPLOSIO[...]

  • Page 19

    GA 250AL_GA 400AL . 19 MILLI0 ASCALX 3ECM0AS #ENTIPOISE 0 OISE $).#UP MMIN & ORD#UP :AHN                           [...]

  • Page 20

    GA 250AL_GA 400AL . 20      X-    "? OPERA TING MANU AL EDITION 07 /2005 P ART NO. DOC0 3 50941 5.3 ST ART-UP 5.3.1 GENERAL RULES FOR HANDLING THE SPRA Y GUN ➞ See SAFET Y REGULA TIONS in Chapter 2 5.3.2 PREP AR A TION • Mount the spray gun on the automatic movement syst em.[...]

  • Page 21

    GA 250AL_GA 400AL . 21 ! % $ # " "? OPERA TING MANU AL EDITION 07 /2005 P ART NO. DOC0 3 50941 5.4 WORK 5.4.1 ST ART-UP FOR AIRLESS SPRA YING 1. Switch on the material supply (adjust fr om approx. 150 bar; 15 MP a; 2175 psi), and the control unit. 2. Spray on a test object. 3. Adjust the spray pressur e and atomizing air in[...]

  • Page 22

    GA 250AL_GA 400AL . 22 OPERA TING MANU AL EDITION 07 /2005 P ART NO. DOC0 3 50941 6 MAINTENANCE ➞ See SAFET Y REGULA TIONS in Chapter 2. The cleaning solvent used f or this must be suitable for the spra y material. #! 54)/. )MPURITIESINTHESPRA YINGSYSTEM 3PRAYGUNBLOCKAGE MATERIALSHARDENINTHESPRAYINGSYSTEM[...]

  • Page 23

    GA 250AL_GA 400AL . 23 ! " # $ 37 % "? OPERA TING MANU AL EDITION 07 /2005 P ART NO. DOC0 3 50941 6.1 FINISHING WORK AND CLEANING 1. Ensure that the material pressure has been relieved and int errupt the air supply to the gun. 2. Connect the cleaning solvent supply . 3. Detach the Airless nozzle and clean separately (see[...]

  • Page 24

    GA 250AL_GA 400AL . 24 % & ' ) ( + ( ' ) + "? OPERA TING MANU AL EDITION 07 /2005 P ART NO. DOC0 3 50941 6.2.2 REASSEMBLING THE V AL VE STEM AND THE SPRA Y GUN 1. Place the sealing screw (F), the packing (G), the thrust piece (H), the disc spring set (6 pieces) (I), and the pressure ring (K) on the valv e stem (E).[...]

  • Page 25

    GA 250AL_GA 400AL . 25 OPERA TING MANU AL EDITION 07 /2005 P ART NO. DOC0 3 50941 7 TROUBLESHOO TING AND SOL UTIONS Problem Cause Solution P aint output too low • Nozzle too small •Select larger nozzle (see chapter . 8.1) • P aint pressure too low • Adjust material pressur e required . • Nozzle blocked •Clean nozzle (see chapter 5.0) ?[...]

  • Page 26

    GA 250AL_GA 400AL . 26 "?   ²       ²       ²   [...]

  • Page 27

    GA 250AL_GA 400AL . 27 "?   ²       ²       ²   [...]

  • Page 28

    GA 250AL_GA 400AL . 28 "?   ²       ²       ²   [...]

  • Page 29

    GA 250AL_GA 400AL . 29 OPERA TING MANU AL EDITION 07 /2005 P ART NO. DOC0 3 50941 8.2 HOSES Part No . Description 9981939 Air hose , polyamide red 6/4 mm; 0.24/0.16 in (Length giv en in meters) 9987008 HP-hose DN10, 15m; 49.21 ft; 530 bar; 53 MPa; 7687 psi, M16x1.5 9984431 HP-hose DN10, 10m; 32.81 ft, 530 bar ; 53 MPa; 7687 psi, M16x1.5 9984420 HP-[...]

  • Page 30

    GA 250AL_GA 400AL . 30 OPERA TING MANU AL EDITION 07 /2005 P ART NO. DOC0 3 50941 9 SP ARE P ART S 9.1 HOW TO ORDER SP ARE P ARTS? !LWAYSSUPPLYTHEFOLLO WINGINFORMATIONTOENSUREDELIVERYOFT HERIGHTSPAREPART 0ART.UMBER  DESCRIPTIONANDQUANTITY 4HE QUANTIT Y NEED NOT BE THE SAME A[...]

  • Page 31

    GA 250AL_GA 400AL . 31 OPERA TING MANU AL EDITION 07 /2005 P ART NO. DOC0 3 50941[...]

  • Page 32

    GA 250AL_GA 400AL . 32                    "? OPERA TING MANU AL EDITION 07 /2005 P ART NO. DOC0 3 50941 9.2 A UTOMA TIC SPRA Y GUN GA 400AL[...]

  • Page 33

    GA 250AL_GA 400AL . 33 OPERA TING MANU AL EDITION 07 /2005 P ART NO. DOC0 3 50941 Item K Qty Part Nr . Description 1 1 0350 481 Piston 2 1 0350 482 Compr ession spring 400 bar; 40 MPa; 5800 psi 3 ● 1 0090 xxx Standard nozzle ... (see accessories) 4 ◆★ 1 0350 483 Piston seal 5 ◆★ 1 0350 884 V alve stem GA 250AL+GA 400AL (SP) 6 1 0350 484 H[...]

  • Page 34

    GA 250AL_GA 400AL . 34                    "? OPERA TING MANU AL EDITION 07 /2005 P ART NO. DOC0 3 50941 9.3 A UTOMA TIC SPRA Y GUN GA 250AL[...]

  • Page 35

    GA 250AL_GA 400AL . 35 OPERA TING MANU AL EDITION 07 /2005 P ART NO. DOC0 3 50941 Item K Qty Part-Nr . Description 1 1 0350481 Piston 2 1 0350498 Compression spring 250 bar; 25 MPa; 3626 psi red marked 3 ● 1 0090xxx Standard nozzle ... (see accessories) 4 ◆★ 1 0350483 Piston seal 5 ◆★ 1 0350884 V alve stem GA 250AL+GA 400AL (SP) 6 1 03505[...]

  • Page 36

    GA 250AL_GA 400AL . 36 OPERA TING MANU AL EDITION 07 /2005 P ART NO. DOC0 3 50941[...]

  • Page 37

    GA 250AL_GA 400AL . 37 OPERA TING MANU AL EDITION 07 /2005 P ART NO. DOC0 3 50941 'ERMANY * 7 !'.%2'MB( /TTO,ILIENTHAL3TR   0OSTFACH $-ARKDOR F 4 ELEPHONE  4 ELEFAX ?[...]

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  • Page 40

    /RDERNUMBER 'ERMANY * 7 !'.%2'MB( /TTO,ILIENTHAL3TR   0OSTFACH $ -ARKDOR F 4 ELEPHONE 4 ELEFAX %-AIL SERVIC[...]