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Wagner SprayTech 558024 manual

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Table of contents for the manual

  • Page 1

    Edition 5 / 2014 0558 934G  GB Operating manual  Airless high-pressure spraying unit Models: 0558023 0558044  0558024 0558052  Original operating manual[...]

  • Page 2

     2 ProSpra y3.29•3.31 GB Warning! Attention: Danger of injury by injection! Airless units develop extremely high spraying pressures. Be safety conscious! 1 2 3 Never put your ngers, hands or any other parts of the body into the spray jet! Never point the spray gun at yourself, other persons or animals. Never use the spray gun wi[...]

  • Page 3

    ProSpra y3.29•3.31 3 GB Contents Contents Page   ...................................... 4 1.1 Explanation of symbols used .............................................................. 4 1.2 Electric Safety ...[...]

  • Page 4

     4 ProSpra y3.29•3.31 GB Safety Regulations     This manual contains information that must be read and understood [...]

  • Page 5

    ProSpra y3.29•3.31 5 GB Safety regulations  • Followmaterialandsolventmanufacturer’swarningsand instructions.Befamiliarwiththecoatingmaterial’sMSDS sheet and technical information to ensure safe use.  • Uselowestpossiblepressuretoushequipment. [...]

  • Page 6

     6 ProSpra y3.29•3.31 GB General view of application Description of unit 2. General view of application   2.2 Coating materials Processible coating materials i Pay attention to the Airless quality of the coating materials to be processed. Dilutable lacquers and paints or those containing[...]

  • Page 7

    ProSpra y3.29•3.31 7 GB Description of unit 7 8 2 1 3 5 6 4 9 10 13 12 11 14   1 Spray gun 2 High-pressure hose 3 Oil cup for EasyGlide (EasyGlide prevents increased wear [...]

  • Page 8

     8 ProSpra y3.29•3.31 GB Description of unit Starting operation 3.5 Technical data ProSpray 3.29    110-120Volt,50/60Hz Max. current consumption: 13 A 15 A Power cord: 3 x 1.5 mm 2 – 6 m or 4.6m Acceptance capacity: 1725 Watt 1840 Watt Max. operating pr[...]

  • Page 9

    ProSpra y3.29•3.31 9 GB Starting operation 4 4.2 Control Panel Indicators The following is a description of the control panel indicators. Pr essure Indicato r Ser vice Indicato r Pressure Indicator The pressure indicator shows the current operating pressure of the sprayer.Ithasthreedierentindications:blinkin[...]

  • Page 10

    10  ProSpra y3.29•3.31 GB Starting operation 4.5 Cleaning preserving agent when starting-up of operation initially 1. Immerse the suction tube (Fig. 7, Item 1) and return hose (2) into a container with a suitable cleaning agent. 2. Turn the pressure control knob counterclockwise (3) to minimum pressure. 3. Open the relief valve (4), v[...]

  • Page 11

    ProSpra y3.29•3.31 11 GB Starting operation  VOLUME PUMPED SELECT-4 MENU-1 TheVolumePumpedscreenshowsthe total number of gallons or liters sprayed by the sprayer. GALLONS X MENU-1 LITRES X MENU-1 LITRES-2 GALLONS-2 ToselecttheVolumePumpedscree[...]

  • Page 12

    12  ProSpra y3.29•3.31 GB Spraying technique Handling the high-pressure hose 5. Spraying technique Injection hazard. Do not spray without the tip guard  completely turned to either th[...]

  • Page 13

    ProSpra y3.29•3.31 13 GB Cleaning the unit (shutting down) 8. Cleaning the unit (shutting down) A clean state is the best method of ensuring operation without problems.Afteryouhavenishedspraying,cleantheunit.Underno circumstances may any remaining coating material dry and harden in the unit. The cle[...]

  • Page 14

    Assembly 1. Place intake lter (3) with the long cone into the gun housing. 2. Screw in grip (2) into the gun housing and tight en. 3. Slot in protective guard (1). Warning: keep clear of tip 250 bar max.3600 psi 3 2 1 14  ProSpra y3.29•3.31 GB Cleaning the unit (shutting down) Remedy in case of faults Type of malfunction  A. [...]

  • Page 15

    ProSpra y3.29•3.31 15 GB Remedy in case of faults Type of malfunction D. Coating material exits at the top of the uid section E. Increased pulsation at the spray gun F. Poor spray pattern  G. Unitlosespower Possible cause  1. Upperpackingisworn. 2. Piston is worn. 1. Incorrect high-pressure hose type. 2. [...]

  • Page 16

    16  ProSpra y3.29•3.31 GB Servicing Repairs at the unit     Servicing of the unit should be carried out once annually by the WAGNER service. 1. Check high-pressure hoses, device connecting line and plug for damage. 2. Check the inl[...]

  • Page 17

    ProSpra y3.29•3.31 17 GB Repairs at the unit  14. Unscrewlowerhousing(Fig.13,Item10)withadjusting wrench while holding the upper housing (11) securely with a second adjusting wrench. 15. Remove bearing ring (13) and O-ring (12). 16. Screw out outlet valve housing (14) from the piston (15) with 3/8 inch[...]

  • Page 18

    18  ProSpra y3.29•3.31 GB Repairs at the unit 12. Insert upper packing (Fig. 15) with O-ring (1) and protruding lip (2) downward into the upper housing (6). 1 2 13. Place intermediate ring (Fig. 14, Item 10) on the upper packing (8). 14. Screw threaded joint (Fig. 14, Item 7) into the upper housing (6) and tighten to 34 – 41 Nm. 15.[...]

  • Page 19

    ProSpra y3.29•3.31 19 GB Appendix     To achieve faultless and rational working, the selection of the tip is of the greatest importance. In many cases the correct tip can only be determined by means of a spraying test. Some rules for thi[...]

  • Page 20

    20  ProSpra y3.29•3.31 GB Appendix   Wagner TradeTip 3 tip up to 270 bar (27 MPa) without tip Fthread(11/16-16UN) for W agner spra y guns Order no .  without tip Gthread(7/8-14UN) for Graco/T itan spray guns Order[...]

  • Page 21

    ProSpra y3.29•3.31 21 GB Appendix Application Tip marking Spray angle Bore inch / mm Spraying  Gun lter Order no. Roof coatings 223 323 423 523 623 723 823 20° 30° 40° 50° 60° 70° 80° 0.023 / 0.58 0.023 / 0.58 0.023 / 0.58 0.023 / 0.58 0.023 / 0.58 0.023 / 0.58 0.023 / 0.58 120 150 190 225 27[...]

  • Page 22

    22  ProSpra y3.29•3.31 GB Appendix   (Order No. 2306987) Universalaccessoriesforcleaning,cleantransportationandpreservationofthepumpunit.   • Simplercleaning–thecleaningliquidcirculatesconstantly?[...]

  • Page 23

    ProSpra y3.29•3.31 23 www.wagner-group.com A J. W agner Ges.m.b.H. Ottogasse 2/20 2333 Leopoldsdorf Österreich T el. +43/ 2235 / 44 158 T elefax +43/ 2235 / 44 163 oce@wagner-group .at  W agner Sprayt ech Scandinavia A/S Helgeshøj Allé 28 2630 T aastrup Denmark T el. +45/43/ 27 18 18 T elefax +45/43/ 43 05 28 wagner@wagner[...]

  • Page 24

    24  ProSpra y3.29•3.31 Accessories illustration  3 1 5 7 2 4 6 8[...]

  • Page 25

    ProSpra y3.29•3.31 25 Item Part No. Description 1 0296 388 Spray gun AG 08, F-thread 0296 386 Spray gun AG 08, G-thread 0502 166 Spray gun AG 14, F-thread 0502 119 Spray gun AG 14, G-thread 2 0296 441 Polegun120cm,G-thread7/8” 0296 443 Polegun120cm,F-thread11/16” 0296 442 Polegun200cm,G-th[...]

  • Page 26

    26  ProSpra y3.29•3.31 Spare parts list  1 18 24 25 26 27 28 23 13 12 11 14 15 16 17 19 20 21 22 9 10 3 4 7 8 52 30 29 5 6 2 31 32 33 2 42 43 39 40 41 35 34 38 36 37 Main Assembly 45 46 47 50 51 44 48 49 53 54 55[...]

  • Page 27

    ProSpra y3.29•3.31 27 Item Part No. Description 1 0290 270 Motor shroud 2 0508 559 Screw (2) 3 0290 269 Belly pan 4 9802 266 Screw (2) 5 0290 228 Door 6 0509 218 Screw (2) 7 0552 240A Filter assembly 8 805-549 Fitting 9 0508 293 Retun tube 10 0507 785 Hose 11 9802 266 Screw (2) 12 0290 225 Electronic cover 13 9805 317 Screw (2) 14 029[...]

  • Page 28

    28  ProSpra y3.29•3.31 Spare parts list  1 2 5 6 3 4 12 13 14 15 16 17 18 7 8 9 10 19 20 21 22 11 9 10 23 24 [...]

  • Page 29

    ProSpra y3.29•3.31 29 Item Part No. Description 1 0290 263 Retainer 2 0290 255 Jam nut 3 0290 276 Spacer 4 ------- Upperpacking 5 0290 249 Upperhousing 6 0508 343 Fitting 7 ------- Lower packing 8 0508 712 Guide ring 9 0507 730 O-ring (2) 10 0507 731 O-ring (2) 11 0290 250 Lower housing 12 0290 251 Piston rod 13 0507 734 Upper?[...]

  • Page 30

    30  ProSpra y3.29•3.31 Spare parts list  1 2 3 4 5 6 8 9 10 11 7 12 14 15 16 16 13 Drive Assembly[...]

  • Page 31

    ProSpra y3.29•3.31 31 Item Part No. Description 1 0558 323A Housing assembly 2 0290 241 Slider assembly 3 0290 254 Thrust washer 4 0290 239 Gear/crankshaft assembly 5 0290 240 1st stage gear 6 0290 287 Motor assembly 7 0508 559 Screw (6) 8 0558 558 Bae assembly 9 0509 218 Screw (4) 10 0558 541 Electronic control assembly (PS 3.29) [...]

  • Page 32

    32  ProSpra y3.29•3.31  1 2 3 4 5 6 7 8 9 10 11 12 13 14  Spare parts list Item Part No. Description 1 0524 918 Filter housing 2 14058 Conical spring 3 0508 748 Filter, 60 mesh (standard) 0508 451 Filter, 30 mesh 0508 452 Filter, 1[...]

  • Page 33

    ProSpra y3.29•3.31 33 ProSpray 3.29 1 2 3 4 5 Suction system for low boy cart Spare parts list Item Part No. Description 1 0507 964 Return hose 2 0507 965 Siphon tube 3 5006 536 Inlet screen 4 0507 783 Clamp 5 0507 967 Siphon tube adapter ------- Tie wrap (not shown)[...]

  • Page 34

    34  ProSpra y3.29•3.31 Spare parts list  15 19 20 1 2 3 4 5 7 6 8 9 17 16 18 13 14 15 12 11 10  Item Part No. Description 1 0290 207 Handle assembly (includes items 8-9) 2 9805 352 Screw (2) 3 0290 257 Bushing 4 0[...]

  • Page 35

    ProSpra y3.29•3.31 35 Spare parts list ProSpray 3.29 10 11 12 15 13 14 1 2 3 4 5 6 9 7 8  Item Part No. Description 1 0290 290 Cart 2 0508 381 Drip cup 3 0290 291 Wheel 4 0294 534 Wheel spacer 5 9890 104 Axle cap 6 9805 230 Drip cup screw 7 0509 386 Washer 8 0295 608 Screw[...]

  • Page 36

    36  ProSpra y3.29•3.31 GB Important notes on product liability As a result of an EC regulation being eective as from January 1, 1990, the manufacturer shall only be liable for his product if all parts come from him or are released by him, and if the devices are properly mounted and operated. If the user applies outside accessories [...]