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Wagner SprayTech 0558011 0558012 0558013 0558028 0558096 0558097 0558098 manual

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  • Page 1

    ® Edition 3 / 2010 0558 974A ProSpray 3.25 GB Operating manual ProSpray 3.25 Airless high-pressure spraying unit Models: 0558011 0558012 0558013 0558028 0558096 0558097 0558098 Original operating manual Uncontrolled Copy[...]

  • Page 2

    2 ProSpray 3.25 GB Warning! Never put your fingers, hands or any other part s of the body into the spray jet! Never point the spray gun at yourself, other persons or animals. Never use the spray gun without safety guard. Do not treat a spraying injury as a harmless cut. In case of injury to the skin through coating materials or solvents, consult a [...]

  • Page 3

    ProSpray 3.25 3 GB Contents Contents Page 1. Safety regulations for Airless spraying ....................... 4 1.1 Earthing instructions......................................................... 5 2. General view of application ........................................... 6 2.1 Application..............................................................[...]

  • Page 4

    4 ProSpray 3.25 GB Safety Regulations 1. Safety regulations for Airless spraying This manual contains information that must be read and understood before using the equipment. When you come to an area that has one of the following symbols, pay particular attention and make certain to heed the safeguard. This symbol indicates a potential hazard that [...]

  • Page 5

    ProSpray 3.25 5 GB Safety regulations General view of application HAZARD: EXPLOSION HAZARD DuE TO INCOMPATIBLE MATERIALS Will cause severe injury or property damage. PREVENTION : • Donotusematerialscontainingbleachorchlorine. • Donotusehalogenatedhydrocarbonsolventssuch as methylene chloride[...]

  • Page 6

    6 ProSpray 3.25 GB General view of application Description of unit 2. General view of application 2.1 Application 2.2 Coating materials Processible coating materials i Pay attention to the Airless quality of the coating materials to be processed. Dilutable lacquers and paints or those containing solvents, two- component coating materials, dispersio[...]

  • Page 7

    ProSpray 3.25 7 GB Description of unit 15 14 13 12 11 16 7 1 3 4 17 6 5 9 10 3 4 2 8 3.3 Legend for explanatory diagram ProSpray 3.25 1 Spray gun 2 High-pressure hose 3 Return hose 4 Suction hose 5 Frame 6 Drip cup 7 Power cord 8 Relief valve Lever position vertical – PRIME ( k circulation)   Leverpositionhorizontal–SPRAY(?[...]

  • Page 8

    8 ProSpray 3.25 GB Description of unit Starting operation 3.5 Technical data Voltage:  220~240VoltAC,50/60Hz Max. current consumption: 6.0A@230VAC Power cord: 3 x 1.5 mm 2 – 6 m Acceptance capacity: 1100 Watt Max. operating pressure: 221 bar (22.1 MPa) Volume ow at 12 MPa (120 bar) with water: 2.6 l/min Max tip size: 0.[...]

  • Page 9

    ProSpray 3.25 9 GB Starting operation 4 4.2 Control Panel Indicators The following is a description of the control panel indicators. Pressure Indicator Service Indicator Pressure Indicator The pressure indicator shows the current operating pressure of the sprayer. It has three different indications: blinking yellow, solid yellow, and solid green. B[...]

  • Page 10

    10 ProSpray 3.25 GB Starting operation 4.5 Cleaning preserving agent when starting- up of operation initially 1. Depending on the model, swivel or immerse the suction tube (Fig. 7, Item 1) or the suction hose and return hose (2) into a container with a suitable cleaning agent. 2. Turn the pressure control knob counterclockwise (3) to minimum pressu[...]

  • Page 11

    ProSpray 3.25 11 GB Starting operation Volume Pumped Screen VOLUME PUMPED SELECT-4 MENU-1 TheVolumePumpedscreenshowsthe total number of gallons or liters sprayed by the sprayer. GALLONS X MENU-1 LITRES X MENU-1 LITRES-2 GALLONS-2 ToselecttheVolumePumpedscreen, press the #4 key. job Volume Screen JOB VOLUME SELECT[...]

  • Page 12

    12 ProSpray 3.25 GB Spraying technique Handling the high-pressure hose 5. Spraying technique Injection hazard. Do not spray without the tip guard in place. NEVER trigger the gun unless the tip is completely turned to either the spray or the unclog position. ALWAyS engage the gun trigger lock before removing, replacing or cleaning tip. The key to a [...]

  • Page 13

    ProSpray 3.25 13 GB Cleaning the unit (shutting down) 8. Cleaning the unit (shutting down) A clean state is the best method of ensuring operation without problems.Afteryouhavenishedspraying,cleantheunit.Under no circumstances may any remaining coating material dry and harden in the unit. The cleaning agent used for [...]

  • Page 14

    14 ProSpray 3.25 GB Cleaning the unit (shutting down) Remedy in case of faults Type of malfunction  A. Unitdoesnotstart  B. Unitdoesnotdrawinmaterial  C. Unitdrawsinmaterial,butthe pressure does not build up Possible cause  1. Novoltageapplied. 2. Pressure setting too low. ?[...]

  • Page 15

    ProSpray 3.25 15 GB Remedy in case of faults Type of malfunction D. Coating material exits at the top oftheuidsection E. Increased pulsation at the spray gun F. Poor spray pattern  G. Unitlosespower Possible cause  1. Upperpackingisworn. 2. Piston is worn. 1. Incorrect high-pressure hose type. 2. Tip worn or t[...]

  • Page 16

    16 ProSpray 3.25 GB Servicing Repairs at the unit 10. Servicing 10.1 General servicing Servicing of the unit should be carried out once annually by the WAGNERservice. 1. Check high-pressure hoses, device connecting line and plug for damage.  2. Checktheinletvalve,outletvalveandlterforwear. 10.2 High-pressure h[...]

  • Page 17

    ProSpray 3.25 17 GB Repairs at the unit  11. Unscrewoutletvalvehousing(Fig.14,Item8)fromthe piston (9) with adjusting wrench. 12. Remove the upper ball cage (11), crush washer (10), outlet valve ball (12), and outlet valve seat (13). 13. Clean all the parts with the corresponding cleaning agent. Check outlet valv[...]

  • Page 18

    18 ProSpray 3.25 GB Repairs at the unit 17. Carefully tighten retainer nut (5) with adjusting wrench 18. Slide the top of the piston (3) into the T-slot (9) on the slider assembly (4). 19. Position the pump manifold (2) underneath the gear unit housing and push up until it rests against the gear unit housing. 20. Attach pump manifold (2) to the gea[...]

  • Page 19

    ProSpray 3.25 19 GB Appendix 12. Appendix 12.1 Selection of tip To achieve faultless and rational working, the selection of the tip is of the greatest importance. In many cases the correct tip can only be determined by means of a spraying test. Some rules for this: The spray jet must be even. If streaks appear in the spray jet the spraying pressure[...]

  • Page 20

    20 ProSpray 3.25 GB Appendix Application Tip Spray Bore Spraying marking angle inch / mm width mm 1) Order no. Natural paints  407 40° 0.007/0.18 160 0552407 Clear paints  507 50° 0.007/0.18 190 ––––––– Oils  209 20° 0.009/0.23 145 0552209  309 30° 0.009[...]

  • Page 21

    ProSpray 3.25 21 GB Appendix 12.5 TempSpray The paint material is heated to the required temperature uniformly by an electric heating element, which is located inside the hose (regulatedfrom20°Cto60°C). Advantages:  • Constantpainttemperatureevenatlowoutsidetemperatures  • Considerablybetterw[...]

  • Page 22

    22 ProSpray 3.25 GB Appendix 12.6 Pump-Runner (Order No. 2306987) Universalaccessoriesforcleaning,cleantransportationandpreservationofthepumpunit. Features:  • Simplercleaning–thecleaningliquidcirculatesconstantlythroughthepumpmakingthoroughcleaningoftheinter[...]

  • Page 23

    ProSpray 3.25 23 Deutschlan d J . W agner GmbH • Otto-Lilienthal-Straße 18 • 88677 Markdor f T el. 0043/07544/5050 • Fax: 0043/07544/505/200 • info@wagner-group.co m T el. 0043/2235/44 158 • Fax: 0043/2235/44 163 • office@wagner-group.a t Österreic h J . W agner Ges.m.b.H • Ottogasse 2/20 • 2333 Leopoldsdor f T el. 0041/71/757221 [...]

  • Page 24

    24 ProSpray 3.25 Accessories illustration ProSpray 3.25 3 1 5 7 2 4 6 8 Uncontrolled Copy[...]

  • Page 25

    ProSpray 3.25 25 Item Part No. Description 1 0296 388 Spray gun AG 08, F-thread 0296 386 Spray gun AG 08, G-thread 0502 166 Spray gun AG 14, F-thread 0502 119 Spray gun AG 14, G-thread 2 0296 441 Polegun120cm,G-thread7/8” 0296 443 Polegun120cm,F-thread11/16” 0296 442 Polegun200cm,G-thread7/8” 0296 [...]

  • Page 26

    26 ProSpray 3.25 Spare parts list ProSpray 3.25 10 11 44 45 46 47 31 30 34 32 33 36 37 35 29 38 40 39 41 42 43 1 3 4 19 16 17 15 25 26 8 9 27 28 22 14 20 18 21 24 23 5 6 7 2 12 13 Main Assembly AS-3 1 1 2 0552 322 220V~240V 6 m GB-1002-1 GB-2099-1 0558 434 220V~240V 6 m IRAM-2073 0558 435 220V~240V 6 m Uncontrolled Copy[...]

  • Page 27

    ProSpray 3.25 27 Item Part No. Description 1 0290 230 Motor shroud 2 9800 340 Ground screw 3 0551 757 Transducer jumper 4 0290 225 Electronic cover 5 0290 229 Belly pan 6 9802 266 Screw (2) 7 0508 559 Screw (2) 8 0290 228 Door 9 0509 218 Screw (2) 10 0558 460 Plug* 11 ------- Strap* 12 9805 317 Screw (2) 13 0290 212 Handle cover, back 14 0290 213 H[...]

  • Page 28

    28 ProSpray 3.25 Spare parts list ProSpray 3.25 24 23 25 26 27 28 29 30 31 32 33 34 1 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 2 3 4 5 7 6 Fluid section Uncontrolled Copy[...]

  • Page 29

    ProSpray 3.25 29 Item Part No. Description 1 0509 594 Retainer 2 0509 584 Piston guide 3 ------- Upperpacking 4 0551 756 Transducer assembly 5 0507 517 Pipe plug 6 0290 209 Pump manifold 7 0509 873 Fitting 8 ------- Lower packing 9 0552 489 Bushing 10 0290 277 Piston rod 11 0551 262 Uppercage 12 0551 263 Crush washer 13 50164 Outlet valve bal[...]

  • Page 30

    30 ProSpray 3.25 Spare parts list ProSpray 3.25 9 10 8 11 12 1 2 3 5 6 7 4 13 17 14 15 16 13 Drive Assembly Item Part No. Description 1 0524 637A Housing assembly 2 0509 121 2nd stage gear 3 0558 300A Motor assembly 4 0508 559 Screw (4) 5 0290 226 Bafeassembly 6 0509 218 Screw (2) 7 0558 534 Electronic control assembly 8 9802 266 Screw 9 0522[...]

  • Page 31

    ProSpray 3.25 31 ProSpray 3.25 1 4 56 7 8 9 2 3 10 Stand Spare parts list Item Part No. Description 1 9805 367 Screw (3) 2 0290 215 Drip cup 3 0290 211 Leg, right 4 0294 635 Plug 5 0290 214 Foot 6 0508 660 Screw (2) 7 0294 635 Plug 8 0290 219 Cord holder 9 0290 214 Foot 10 0290 210 Leg, left 0290 203 Left leg assembly (includes items 6-10) 0290 204[...]

  • Page 32

    32 ProSpray 3.25 Spare parts list 1 3 2 4 Item Part No. Description 1 0551 706 Siphon hose 2 9850 638 Tie wrap (2) 3 0551 707 Retun tube 4 0279 459 Clip 0551 705 Siphon tube assembly (includes items 1-4) Suction system for stand and low boy cart ProSpray 3.25 Uncontrolled Copy[...]

  • Page 33

    ProSpray 3.25 33 Spare parts list ProSpray 3.25 1 3 4 6 8 9 7 5 2 upright cart assembly Item Part No. Description 1 0290 207 Handle assembly (includes items 6-7) 2 0290 208 Cart weldment 3 0278 373 Wheel (2) 4 0294 534 Spacer (4) 5 9890 104 Axle cap (2) 6 0295 608 Screw (2) 7 0509 386 Washer (6) 8 0294 635 Plug (2) 9 9885 571 Plug (2) Uncontrolled [...]

  • Page 34

    34 ProSpray 3.25 Spare parts list ProSpray 3.25 4 1 9 10 11 12 13 14 15 2 3 5 6 7 8 Low boy cart Item Part No. Description 1 9890 104 Axle cap (2) 2 0294 534 Spacer (4) 3 0270 394 Wheel (2) 4 0295 610 Pin (2) 5 0295 609 Washer (2) 6 0295 607 Sleeve (2) 7 9841 504 Spring button (2) 8 0290 200 Handle 9 0558 463 Cart weldment 10 0294 635 Plug (2) 11 0[...]

  • Page 35

    ProSpray 3.25 35 GB Important notes on product liability AsaresultofanECregulationbeingeffectiveasfromJanuary1,1990,themanufacturershallonlybeliableforhisproductifallpartscomefromhimor are released by him, and if the devices are properly mounted and operated. [...]

  • Page 36

    36 ProSpray 3.25 Declaration of conformity Herewith we declare that the supplied version of WAGNER ProSpray 3.25 Complies with the following provisons applying to it: 2004/108, 92/31 EWG, 93/68 EWG, 2006/42. Appliedharmonizedstandards,inparticular: EN 292-1/-2, EN 1953, EN 55014, EN 60335-1, EN 61000-3. Appliednationaltechnical[...]