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Wagner SprayTech 558049 manual

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Table of contents for the manual

  • Page 1

    Edition 9 / 2014 0558 973K ProSpray 3.25 GB Operating manual ProSpray 3.25 Airless high-pressure spraying unit Models: 0558021 0558022 0558048 0558049 Original operating manual[...]

  • Page 2

    2 ProSpra y 3.25 GB Warning! Attention: Danger of injury by injection! Airless units develop extremely high spraying pressures. Be safety conscious! 1 2 3 Never put your ngers, hands or any other parts of the body into the spray jet! Never point the spray gun at yourself, other persons or animals. Never use the spray gun without safety guard. Do[...]

  • Page 3

    ProSpra y 3.25 3 GB Contents Contents Page 1. Safety regulations for Airless spraying ...................................... 4 1.1 Explanation of symbols used .............................................................. 4 1.2 Electric Safety ............................................................................................ 5 1.3 Electro[...]

  • Page 4

    4 ProSpra y 3.25 GB Safety Regulations 1. Safety regulations for Airless spraying 1.1 Explanation of symbols used This manual contains information that must be read and understood before using the equipment. When you come to an area that has one of the following symbols, pay particular attention and make certain to heed the safeguard. This symbol i[...]

  • Page 5

    ProSpra y 3.25 5 GB Safety regulations  • Followmaterialandsolventmanufacturer’swarningsand instructions.Befamiliarwiththecoatingmaterial’sMSDS sheet and technical information to ensure safe use.  • Uselowestpossiblepressuretoushequipment.  • Whencle[...]

  • Page 6

    6 ProSpra y 3.25 GB General view of application Description of unit 2. General view of application 2.1 Application 2.2 Coating materials Processible coating materials i Pay attention to the Airless quality of the coating materials to be processed. Dilutable lacquers and paints or those containing solvents, two- component coating materials, dispersi[...]

  • Page 7

    ProSpra y 3.25 7 GB Description of unit 15 14 13 12 11 16 7 1 3 4 17 6 5 9 10 3 4 2 8 3.3 Legend for explanatory diagram ProSpray 3.25 1 Spray gun 2 High-pressure hose 3 Return hose 4 Suction hose 5 Frame 6 Drip cup 7 Power cord 8 Relief valve Lever position vertical – PRIME ( k circulation)   Leverpositionhorizontal–SPRAY([...]

  • Page 8

    8 ProSpra y 3.25 GB Description of unit Starting operation 3.5 Technical data Voltage:  100-110Volt,50/60Hz Max. current consumption: 11 A Power cord: 3 x 1.5 mm 2 – 6m, 4.6 m or 2.5 m Acceptance capacity: 1100 Watt Max. operating pressure: 221 bar (22.1 MPa) Volume ow at 12 MPa (120 bar) with water: 2.6 l/min Max tip size: 0.02[...]

  • Page 9

    ProSpra y 3.25 9 GB Starting operation 4 4.2 Control Panel Indicators The following is a description of the control panel indicators. Pr essure Indicato r Ser vice Indicato r Pressure Indicator The pressure indicator shows the current operating pressure of the sprayer.Ithasthreedierentindications:blinkingyellow,soli[...]

  • Page 10

    10 ProSpra y 3.25 GB Starting operation 4.5 Cleaning preserving agent when starting-up of operation initially 1. Depending on the model, swivel or immerse the suction tube (Fig. 7, Item 1) or the suction hose and return hose (2) into a container with a suitable cleaning agent. 2. Turn the pressure control knob counterclockwise (3) to minimum pressu[...]

  • Page 11

    ProSpra y 3.25 11 GB Starting operation Volume Pumped Screen VOLUME PUMPED SELECT-4 MENU-1 TheVolumePumpedscreenshowsthe total number of gallons or liters sprayed by the sprayer. VOLUME PUMPED SELECT-4 MENU-1 ToselecttheVolumePumpedscreen,press the #4 key. Job Volume Screen JOB VOLUME SELECT-4 MENU-1 TheJob[...]

  • Page 12

    12 ProSpra y 3.25 GB Spraying technique Handling the high-pressure hose 5. Spraying technique Injection hazard. Do not spray without the tip guard in place. NEVER trigger the gun unless the tip is completely turned to either the spray or the unclog position. ALWAYS engage the gun trigger lock before removing, replacing or cleaning tip. The key to a[...]

  • Page 13

    ProSpra y 3.25 13 GB Cleaning the unit (shutting down) 8. Cleaning the unit (shutting down) A clean state is the best method of ensuring operation without problems.Afteryouhavenishedspraying,cleantheunit.Underno circumstances may any remaining coating material dry and harden in the unit. The cleaning agent used f[...]

  • Page 14

    14 ProSpra y 3.25 GB Cleaning the unit (shutting down) Remedy in case of faults Type of malfunction  A. Unitdoesnotstart  B. Unitdoesnotdrawinmaterial  C. Unitdrawsinmaterial,butthe pressure does not build up Possible cause 1. No voltage applied. 2. Pressure setting too low. 3. ON/OFF swit[...]

  • Page 15

    ProSpra y 3.25 15 GB Remedy in case of faults Type of malfunction D. Coating material exits at the top of the uid section E. Increased pulsation at the spray gun F. Poor spray pattern  G. Unitlosespower Possible cause  1. Upperpackingisworn. 2. Piston is worn. 1. Incorrect high-pressure hose type. 2. Tip worn or too la[...]

  • Page 16

    16 ProSpra y 3.25 GB Servicing Repairs at the unit 10. Servicing 10.1 General servicing Servicing of the unit should be carried out once annually by the WAGNER service. 1. Check high-pressure hoses, device connecting line and plug for damage. 2. Check the inlet valve, outlet valve and lter for wear. 10.2 High-pressure hose Inspect the high-press[...]

  • Page 17

    ProSpra y 3.25 17 GB Repairs at the unit  11. Unscrewoutletvalvehousing(Fig.14,Item8)fromthepiston (9) with adjusting wrench. 12. Remove the upper ball cage (11), crush washer (10), outlet valve ball (12), and outlet valve seat (13). 13. Clean all the parts with the corresponding cleaning agent. Check outlet v[...]

  • Page 18

    18 ProSpra y 3.25 GB Repairs at the unit 18. Slide the top of the piston (3) into the T-slot (9) on the slider assembly (4). 19. Position the pump manifold (2) underneath the gear unit housing and push up until it rests against the gear unit housing. 20. Attach pump manifold (2) to the gear unit housing. 21. Screw pump manifold (2) tightly to gear [...]

  • Page 19

    ProSpra y 3.25 19 GB Appendix 12. Appendix 12.1 Selection of tip To achieve faultless and rational working, the selection of the tip is of the greatest importance. In many cases the correct tip can only be determined by means of a spraying test. Some rules for this: The spray jet must be even. If streaks appear in the spray jet the spraying pressur[...]

  • Page 20

    20 ProSpra y 3.25 GB Appendix 12.4 Airless tip table Wagner TradeTip 3 tip up to 270 bar (27 MPa) without tip Fthread(11/16-16UN) for W agner spra y guns Order no . 0289391 without tip Gthread(7/8-14UN) for Graco/T itan spray guns Order no . 0289390 i All of the tips in the table below are supplied together with [...]

  • Page 21

    ProSpra y 3.25 21 GB Appendix Application Tip marking Spray angle Bore inch / mm Spraying width mm 1) Gun lter Order no . Roof coatings 223 323 423 523 623 723 823 20° 30° 40° 50° 60° 70° 80° 0.023 / 0.58 0.023 / 0.58 0.023 / 0.58 0.023 / 0.58 0.023 / 0.58 0.023 / 0.58 0.023 / 0.58 120 150 190 225 270 300 330 white white white white white[...]

  • Page 22

    22 ProSpra y 3.25 GB Appendix 12.5 Pump-Runner (Order No. 2306987) Universalaccessoriesforcleaning,cleantransportationandpreservationofthepumpunit. Features:  • Simplercleaning–thecleaningliquidcirculatesconstantlythroughthepumpmakingthoroughcleaningoftheinte[...]

  • Page 23

    ProSpra y 3.25 23 www.wagner-group.com A J. W agner Ges.m.b.H. Ottogasse 2/20 2333 Leopoldsdorf Österreich T el. +43/ 2235 / 44 158 T elefax +43/ 2235 / 44 163 oce@wagner-group .at DK W agner Sprayt ech Scandinavia A/S Helgeshøj Allé 28 2630 T aastrup Denmark T el. +45/43/ 27 18 18 T elefax +45/43/ 43 05 28 wagner@wagner -group.dk GB W agner?[...]

  • Page 24

    24 ProSpra y 3.25 Accessories illustration ProSpray 3.25 3 1 5 7 2 4 6 8[...]

  • Page 25

    ProSpra y 3.25 25 Item Part No. Description 1 0296 388 Spray gun AG 08, F-thread 0296 386 Spray gun AG 08, G-thread 0502 166 Spray gun AG 14, F-thread 0502 119 Spray gun AG 14, G-thread 2 0296 441 Polegun120cm,G-thread7/8” 0296 443 Polegun120cm,F-thread11/16” 0296 442 Polegun200cm,G-thread7/8” 0296[...]

  • Page 26

    26 ProSpra y 3.25 Spare parts list ProSpray 3.25 12 13 47 48 49 50 2 3 4 33 32 36 34 35 38 39 37 31 40 42 41 43 44 45 46 1 5 6 21 18 19 17 27 28 10 11 29 30 24 16 22 20 23 26 25 7 8 9 14 15 51 Main Assembly 0558 466 ~110V 6 m 0290 281 (2.5 m) 0290 284 (4.6 m) ~120V BS4343 NEMA 5-15P[...]

  • Page 27

    ProSpra y 3.25 27 Item Part No. Description 1 0290 230 Motor shroud 2 9805 403 Set screw 3 9810 103 Nut 4 0524 353 Nut 5 0551 757 Transducer jumper 6 0290 225 Electronic cover 7 0290 229 Belly pan 8 9802 266 Screw (2) 9 0508 559 Screw (2) 10 0290 228 Door 11 0509 218 Screw (2) 12 0558 460 Plug* 13 ------- Strap* 14 9805 317 Screw (2) 15 0290 212 Ha[...]

  • Page 28

    28 ProSpra y 3.25 Spare parts list ProSpray 3.25 24 23 25 26 27 28 29 30 31 32 33 34 1 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 2 3 4 5 7 6 Fluid section Item Part No. Description 1 0509 594 Retainer 2 0509 584 Piston guide 3 ------- Upperpacking 4 0551 756 Transducer assembly 5 0507 517 Pipe plug 6 0290 209 Pump manifold 7 0509 873 Fitting 8 [...]

  • Page 29

    ProSpra y 3.25 29 Spare parts list ProSpray 3.25 9 10 8 11 12 1 2 3 5 6 7 4 13 17 14 15 16 13 Drive Assembly Item Part No. Description 1 0524 637A Housing assembly 2 0509 121 2nd stage gear 3 0290 282 Motor assembly 4 0508 559 Screw (4) 5 0290 226 Bae assembly 6 0509 218 Screw (2) 7 0558 540 Electronic control assembly 8 9802 266 Screw 9 0522 02[...]

  • Page 30

    30 ProSpra y 3.25 ProSpray 3.25 1 4 56 7 8 9 2 3 10 Stand Suction system for stand Spare parts list Item Part No. Description 1 9805 367 Screw (3) 2 0290 215 Drip cup 3 0290 211 Leg, right 4 0294 635 Plug 5 0290 214 Foot 6 0508 660 Screw (2) 7 0294 635 Plug 8 0290 219 Cord holder 9 0290 214 Foot 10 0290 210 Leg, left 0290 203 Left leg assembly (inc[...]

  • Page 31

    ProSpra y 3.25 31 Spare parts list ProSpray 3.25 1 3 4 6 8 9 7 5 2 Upright cart assembly Item Part No. Description 1 0290 207 Handle assembly (includes items 6-7) 2 0290 208 Cart weldment 3 0278 373 Wheel (2) 4 0294 534 Spacer (4) 5 9890 104 Axle cap (2) 6 0295 608 Screw (2) 7 0509 386 Washer (6) 8 0294 635 Plug (2) 9 9885 571 Plug (2)[...]

  • Page 32

    32 ProSpra y 3.25 GB Important notes on product liability As a result of an EC regulation being eective as from January 1, 1990, the manufacturer shall only be liable for his product if all parts come from him or are released by him, and if the devices are properly mounted and operated. If the user applies outside accessories and spare parts, th[...]