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Wagner SprayTech 558389 manual

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Table of contents for the manual

  • Page 1

    ® Edition 3 / 2010 0558 939A ProSpray 3.34 GB Operating manual ProSpray 3.34 Airless high-pressure spraying unit Model: 0558017 0558030 0558389 Original operating manual[...]

  • Page 2

    2 ProSpray 3.34 GB Warning! Never put your fingers, hands or any other part s of the body into the spray jet! Never point the spray gun at yourself, other persons or animals. Never use the spray gun without safety guard. Do not treat a spraying injury as a harmless cut. In case of injury to the skin through coating materials or solvents, consult a [...]

  • Page 3

    ProSpray 3.34 3 GB Contents Contents Page 1. Safety regulations for Airless spraying ....................... 4 1.1 Earthing instructions......................................................... 5 2. General view of application ........................................... 6 2.1 Application..............................................................[...]

  • Page 4

    4 ProSpray 3.34 GB Safety Regulations 1. Safety regulations for Airless spraying This manual contains information that must be read and understood before using the equipment. When you come to an area that has one of the following symbols, pay particular attention and make certain to heed the safeguard. This symbol indicates a potential hazard that [...]

  • Page 5

    ProSpray 3.34 5 GB Safety regulations General view of application HAZARD: EXPLOSION HAZARD DUE TO INCOMPATIBLE MATERIALS Will cause severe injury or property damage. PREVENTION : • Donotusematerialscontainingbleachorchlorine. • Donotusehalogenatedhydrocarbonsolventssuch as methylene chloride[...]

  • Page 6

    6 ProSpray 3.34 GB General view of application Description of unit 2. General view of application 2.1 Application 2.2 Coating materials Processible coating materials i Pay attention to the Airless quality of the coating materials to be processed. Dilutable lacquers and paints or those containing solvents, two- component coating materials, dispersio[...]

  • Page 7

    ProSpray 3.34 7 GB Description of unit 7 8 2 1 3 5 6 4 9 10 13 12 11 14 3.3 Legend for explanatory diagram ProSpray 3.34 1 Spray gun 2 High-pressure hose 3 Oil cup for EasyGlide (EasyGlide prevents increased wear of the packings) 4 Oil level gauge 5 Pail hook 6 Oil button 7 Suction tube 8 Return hose 9 Cart 10 Relief valve Lever position vertical ?[...]

  • Page 8

    8 ProSpray 3.34 GB Description of unit Starting operation 3.5 Technical data Voltage:  220~240VoltAC,50/60Hz Max. current consumption: 8.5A@230VAC Power cord: 3 x 1.5 mm 2 – 6 m Acceptance capacity: 1955 Watt Max. operating pressure: 221 bar (22.1 MPa) Volume ow at 12 MPa (120 bar) with water: 4.5 l/min Max tip size: 0.[...]

  • Page 9

    ProSpray 3.34 9 GB Starting operation 4 4.2 Control Panel Indicators The following is a description of the control panel indicators. Pressure Indicator Service Indicator Pressure Indicator The pressure indicator shows the current operating pressure of the sprayer. It has three different indications: blinking yellow, solid yellow, and solid green. B[...]

  • Page 10

    10 ProSpray 3.34 GB Starting operation 4.5 Cleaning preserving agent when starting- up of operation initially 1. Immerse the suction tube (Fig. 7, Item 1) and return hose (2) into a container with a suitable cleaning agent. 2. Turn the pressure control knob counterclockwise (3) to minimum pressure. 3. Open the relief valve (4), valve position PRIME[...]

  • Page 11

    ProSpray 3.34 11 GB Starting operation Volume Pumped Screen VOLUME PUMPED SELECT-4 MENU-1 TheVolumePumpedscreenshowsthe total number of gallons or liters sprayed by the sprayer. GALLONS X MENU-1 LITRES X MENU-1 LITRES-2 GALLONS-2 ToselecttheVolumePumpedscreen, press the #4 key. Job Volume Screen JOB VOLUME SELECT[...]

  • Page 12

    12 ProSpray 3.34 GB Spraying technique Handling the high-pressure hose 5. Spraying technique Injection hazard. Do not spray without the tip guard in place. NEVER trigger the gun unless the tip is completely turned to either the spray or the unclog position. ALWAYS engage the gun trigger lock before removing, replacing or cleaning tip. The key to a [...]

  • Page 13

    ProSpray 3.34 13 GB Cleaning the unit (shutting down) 8. Cleaning the unit (shutting down) A clean state is the best method of ensuring operation without problems.Afteryouhavenishedspraying,cleantheunit.Under no circumstances may any remaining coating material dry and harden in the unit. The cleaning agent used for [...]

  • Page 14

    14 ProSpray 3.34 GB Cleaning the unit (shutting down) Remedy in case of faults Type of malfunction  A. Unitdoesnotstart  B. Unitdoesnotdrawinmaterial  C. Unitdrawsinmaterial,butthe pressure does not build up Possible cause  1. Novoltageapplied. 2. Pressure setting too low. ?[...]

  • Page 15

    ProSpray 3.34 15 GB Remedy in case of faults Type of malfunction D. Coating material exits at the top oftheuidsection E. Increased pulsation at the spray gun F. Poor spray pattern  G. Unitlosespower Possible cause  1. Upperpackingisworn. 2. Piston is worn. 1. Incorrect high-pressure hose type. 2. Tip worn or t[...]

  • Page 16

    16 ProSpray 3.34 GB Servicing Repairs at the unit 10. Servicing 10.1 General servicing Servicing of the unit should be carried out once annually by the WAGNERservice. 1. Check high-pressure hoses, device connecting line and plug for damage.  2. Checktheinletvalve,outletvalveandlterforwear. 10.2 High-pressure h[...]

  • Page 17

    ProSpray 3.34 17 GB Repairs at the unit  14. Unscrewlowerhousing(Fig.13,Item10)withadjusting wrench while holding the upper housing (11) securely with a second adjusting wrench. 15. Remove bearing ring (13) and O-ring (12). 16. Screw out outlet valve housing (14) from the piston (15) with 3/8 inch hexagon socket hea[...]

  • Page 18

    18 ProSpray 3.34 GB Repairs at the unit 12. Insert upper packing (Fig. 15) with O-ring (1) and protruding lip (2) downward into the upper housing (6). 1 2 13. Place intermediate ring (Fig. 14, Item 10) on the upper packing (8). 14. Screw threaded joint (Fig. 14, Item 7) into the upper housing(6)andtightento34–41Nm. 15. Ins[...]

  • Page 19

    ProSpray 3.34 19 GB Appendix 12. Appendix 12.1 Selection of tip To achieve faultless and rational working, the selection of the tip is of the greatest importance. In many cases the correct tip can only be determined by means of a spraying test. Some rules for this: The spray jet must be even. If streaks appear in the spray jet the spraying pressure[...]

  • Page 20

    20 ProSpray 3.34 GB Appendix Application Tip Spray Bore Spraying marking angle inch / mm width mm 1) Order no. Natural paints  407 40° 0.007/0.18 160 0552407 Clear paints  507 50° 0.007/0.18 190 ––––––– Oils  209 20° 0.009/0.23 145 0552209  309 30° 0.009[...]

  • Page 21

    ProSpray 3.34 21 GB Appendix 12.5 TempSpray The paint material is heated to the required temperature uniformly by an electric heating element, which is located inside the hose (regulatedfrom20°Cto60°C). Advantages:  • Constantpainttemperatureevenatlowoutsidetemperatures  • Considerablybetterw[...]

  • Page 22

    22 ProSpray 3.34 GB Appendix 12.6 Pump-Runner (Order No. 2306987) Universalaccessoriesforcleaning,cleantransportationandpreservationofthepumpunit. Features:  • Simplercleaning–thecleaningliquidcirculatesconstantlythroughthepumpmakingthoroughcleaningoftheinter[...]

  • Page 23

    ProSpray 3.34 23 Deutschlan d J . W agner GmbH • Otto-Lilienthal-Straße 18 • 88677 Markdor f T el. 0043/07544/5050 • Fax: 0043/07544/505/200 • info@wagner-group.co m T el. 0043/2235/44 158 • Fax: 0043/2235/44 163 • office@wagner-group.a t Österreic h J . W agner Ges.m.b.H • Ottogasse 2/20 • 2333 Leopoldsdor f T el. 0041/71/757221 [...]

  • Page 24

    24 ProSpray 3.34 Accessories illustration ProSpray 3.34 3 1 5 7 2 4 6 8[...]

  • Page 25

    ProSpray 3.34 25 Item Part No. Description 1 0296 388 Spray gun AG 08, F-thread 0296 386 Spray gun AG 08, G-thread 0502 166 Spray gun AG 14, F-thread 0502 119 Spray gun AG 14, G-thread 2 0296 441 Polegun120cm,G-thread7/8” 0296 443 Polegun120cm,F-thread11/16” 0296 442 Polegun200cm,G-thread7/8” 0296 [...]

  • Page 26

    26 ProSpray 3.34 Spare parts list ProSpray 3.34 1 3 4 5 6 9 8 34 35 2 36 7 2 48 49 10 11 12 13 16 15 14 17 18 19 20 21 22 23 24 26 27 28 30 31 32 33 29 25 37 38 39 41 40 44 42 43 45 46 47 Main Assembly 52 53 54 57 58 51 50 55 56[...]

  • Page 27

    ProSpray 3.34 27 Item Part No. Description 1 0290 270 Motor shroud 2 0508 559 Screw (2) 3 0290 269 Belly pan 4 9802 266 Screw (2) 5 0290 228 Door 6 0509 218 Screw (2) 7 0290 253 Grommit 8 0290 251 Transducer assembly 9 0552 240A Filter assembly 10 0290 245 Return tube 11 0290 248 Hose 12 0507 786 Washer (2) 13 9805 311 Screw (2) 14 9802 266 Screw ([...]

  • Page 28

    28 ProSpray 3.34 Spare parts list ProSpray 3.34 1 4 5 6 2 3 12 13 14 15 16 17 18 7 8 9 10 19 20 21 22 11 9 10 23 24 Fluid section[...]

  • Page 29

    ProSpray 3.34 29 Item Part No. Description 1 0290 266 Retainer 2 0290 265 Spacer 3 ------- Upperpacking 4 0290 256 Upperhousing 5 0290 267 Fitting 6 9871 189 O-ring 7 ------- Lower packing 8 0508 712 Guide ring 9 0507 730 O-ring (2) 10 0507 731 O-ring (2) 11 0508 713 Lower housing 12 0290 258 Piston rod 13 0507 734 Upperseal 14 0507 452 Up[...]

  • Page 30

    30 ProSpray 3.34 Spare parts list ProSpray 3.34 15 16 17 18 4 5 6 7 8 9 11 12 13 14 10 1 2 3 Drive Assembly Item Part No. Description 1 0290 241 Slider assembly 2 0507 767 Screw (4) 3 0290 272 Slider housing 4 0558 342A Housing assembly 5 0558 362A 3rd stage gear 6 0558 363A 2nd stage gear 7 0508 559 Screw (4) 8 0509 218 Screw (4) 9 0558 345A Motor[...]

  • Page 31

    ProSpray 3.34 31 ProSpray 3.34 Filter assembly Spare parts list 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Item Part No. Description 1 0508 723 Filter housing 2 14058 Conical spring 3 0507 748 Filter, 60 mesh (standard) 0508 451 Filter, 30 mesh 0508 452 Filter, 100 mesh 6 0551 951 O-ring 7 0507 739 Pipe plug 8 0290 264 Housing 9 0507 745 Gasket 10 0507 690 B[...]

  • Page 32

    32 ProSpray 3.34 Spare parts list ProSpray 3.34 1 13 11 12 11 14 10 9 2 3 4 5 6 7 8 Upright cart assembly[...]

  • Page 33

    ProSpray 3.34 33 Item Part No. Description 1 0290 207 Handle assembly (includes items 7-8) 2 9805 352 Screw (2) 3 0290 257 Bushing 4 0290 235 Cart weldment 5 9894 275 Spring 6 0290 285 Carriage assembly 7 0509 386 Washer (4) 8 0295 608 Screw (4) 9 0290 236 Cam assembly 10 9805 353 Screw (2) 11 0294 534 Spacer (4) 12 0509 624 Wheel (2) 13 9890 104 A[...]

  • Page 34

    GB 34 ProSpray 3.34 Important notes on product liability AsaresultofanECregulationbeingeffectiveasfromJanuary1,1990,themanufacturershallonlybeliableforhisproductifallpartscomefromhimor are released by him, and if the devices are properly mounted and operated. [...]

  • Page 35

    ProSpray 3.34 35 Note on disposal: In observance of the European Directive 2002/96/ EC on waste electrical and electronic equipment and implementation in accordance with national law, this product is not to be disposed of together with household waste material but must be recycled in an environmentally friendly way! Wagner or one of our dealers wil[...]

  • Page 36

    36 ProSpray 3.34 Declaration of conformity Herewith we declare that the supplied version of WAGNER ProSpray 3.34 Complies with the following provisons applying to it: 2004/108, 92/31 EWG, 93/68 EWG, 2006/42. Appliedharmonizedstandards,inparticular: EN 292-1/-2, EN 1953, EN 55014, EN 60335-1, EN 61000-3. Appliednationaltechnical[...]