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Wagner SprayTech AC 4600 Professional manual

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Table of contents for the manual

  • Page 1

    A C 4600 Prof essional B_02695 II 2G X (Ate x 95) AirC oa t spra y guns for fl at - and round jet no zzles Edition 06/2012 T ransla tion of the original Opera ting manual[...]

  • Page 2

    [...]

  • Page 3

    3 A C 4600 P ro OPERA TING MANU AL EDITION 06/2012 P ART NO. DOC394871 C onten ts 1 ABOUT THESE INSTRUCTIONS 5 1.1 Languages 5 1.2 W arnings, notes and symbols in these instructions 5 2 GENERAL SAFET Y INSTRUCTIONS 6 2.1 Safety instructions for the operator 6 2.1.1 Electrical equipment 6 2.1.2 Personnel qualifi cations 6 2.1.3 A safe work en viron[...]

  • Page 4

    4 A C 4600 P ro OPERA TING MANU AL EDITION 06/2012 P ART NO. DOC394871 C onten ts 5.1.3 Air supply 17 5.1.4 Fluid (paint) hoses 17 5.1.5 Earthing 18 5.2 Prepar ation of paints 18 5.3 Starting-up 19 5.3.1 General rules for handling the spray gun 19 5.3.2 Prepar ation for starting up 20 5.4 W orks 21 5.4.1 Start-up for spraying 21 5.4.2 Adjusting the[...]

  • Page 5

    5 A C 4600 P ro OPERA TING MANU AL EDITION 06/2012 P ART NO. DOC394871 1.2 W ARNINGS, NOTES AND SYMBOLS IN THESE INSTRUCTIONS 1 ABOUT THESE INSTRUCTIONS 1.1 LANGUA GES This operating manual contains information on the operation, repair and maintenance of the unit.   Alw ays observe these instructions when operating the unit. This equipm[...]

  • Page 6

    6 A C 4600 P ro OPERA TING MANU AL EDITION 06/2012 P ART NO. DOC394871 2 GENERAL SAFET Y INSTRUCTIONS 2.1 SAFET Y INSTRUCTIONS FOR THE OPERA T OR 2.1.1 ELECTRICAL EQUIPMENT 2.1.2 PERSONNEL QU ALIFICA TIONS 2.1.3 A SAFE WORK ENVIRONMENT 2.2 SAFET Y INSTRUCTIONS FOR ST AFF   Keep these operating instructions to hand near the unit at all t[...]

  • Page 7

    7 A C 4600 P ro OPERA TING MANU AL EDITION 06/2012 P ART NO. DOC394871 2.2.1 SAFE HANDLING OF W A GNER SPRA Y UNITS 2.2.2 EARTH THE UNIT 2.2.3 P AINT HOSES The spray jet is under pressure and can cause dangerous injuries . A void injection of paint or cleaning agents:  Never point the spray gun at people .  Never reach into the spray je[...]

  • Page 8

    8 A C 4600 P ro OPERA TING MANU AL EDITION 06/2012 P ART NO. DOC394871 2.2.4 CLEANING 2.2.5 HANDLING HAZARDOUS LIQUIDS, V ARNISHES AND P AINTS 2.2.6 T OUCHING HO T SURF A CES 2.3 C ORRECT USE   De-energize the unit electrically .   Disconnect the pneumatic supply line.   Relieve the pressure from the unit. [...]

  • Page 9

    9 A C 4600 Pro OPERA TING MANU AL EDITION 06/2012 P ART NO. DOC394871 2.4.1 C ORRECT USE 2.4.2 EXPL OSION PROTECTION IDENTIFICA TION 2.4.3 MAXIMUM SURF ACE TEMPER A TURE 2.4.4 SAFET Y INSTRUCTIONS 2.4 USE IN AN EXPL OSION HAZ ARD AREA 4HE UNIT IS SUITABLE FOR WORKING LIQUID MATERIALS IN ACCORDANCE  WITH THE CLASS[...]

  • Page 10

    10 A C 4600 Pro OPERA TING MANU AL EDITION 06/2012 P ART NO. DOC394871 3.2 GU ARANTEE PERIOD AND REGISTRA TION The guarantee period amounts to 36 months . For industrial use or equal wear , such as shif t operations in particular , or in the event of rentals it amounts to 12 months. Systems driv en by petrol or air are also guarant eed for a 12 mon[...]

  • Page 11

    11 A C 4600 Pro OPERA TING MANU AL EDITION 06/2012 P ART NO. DOC394871 3.4 EX CLUSION OF GU AR ANTEE Guarantee claims cannot be considered - for parts that are subject to wear and tear due to use or other natural wear and t ear , as well as defects in the product that are a result of natural w ear and tear , or wear and tear due to use. This includ[...]

  • Page 12

    12 A C 4600 Pro OPERA TING MANU AL EDITION 06/2012 P ART NO. DOC394871 3.6 CE-C ONFORMIT Y 398892 CE Certificate of Conf ormity The certificate is enclosed with this product. The certificate of conformity can be reordered from your WAGNER representative, quoting the product and serial number. Part number : txt 00141 GB a) BGR 500 Part 2, Chap. 2[...]

  • Page 13

    13 A C 4600 Pro OPERA TING MANU AL EDITION 06/2012 P ART NO. DOC394871 4.1 FIELDS OF APPLICA TION, USING IN AC CORDANCE WITH THE INSTRUCTIONS The gun is suitable for atomising liquid mat erials, par ticularly coating materials , using the AirCoat process. 4.1.1 PROCESSIBLE MA TERIALS T op-coat paints, primer paints, corrosion protection solv ents, [...]

  • Page 14

    14 A C 4600 Pro A D E C B B_02696 F G OPERA TING MANU AL EDITION 06/2012 P ART NO. DOC394871 Metal Plastic T ungsten carbide Stainless steel 1.4305 POM FPM Stainless steel 1.4301 Stainless steel 1.4104 PTFE P A 4.3 DA T A 4.3.1 MA TERIALS OF THE P ARTS TR ANSPORTING P AINT 4.3.2 TECHNICAL DA T A Description Units V alue Maxi. air inlet pressure MP [...]

  • Page 15

    15 A C 4600 Pro B_02697 A H I J K L B C D E F G M N OPERA TING MANU AL EDITION 06/2012 P ART NO. DOC394871 Description A Suspension hook B Shaping air regulator C Spring cov er D T rigger guard E T rigger safety F Air connection G P aint connection 4.4 FUNCTIONAL DESCRIPTION 4.4.1 DESIGN OF SPRA Y GUN Description H Union nut with nozzle guard I Noz[...]

  • Page 16

    16 A C 4600 Pro C D E F G K A H J L I M B B_02673 Professional OPERA TING MANU AL EDITION 06/2012 P ART NO. DOC394871 5 ST ARTING UP AND OPERA TING 5.1.1 T YPICAL AIRC OA T SPRA YING SY STEM A P aint-pump B P ressure air shut off valv e C Pressure r egulator D Air pressure regulat or with fi lter E Ear thing cable F Air hose, el. conduc tive The p[...]

  • Page 17

    17 A C 4600 Pro OPERA TING MANU AL EDITION 06/2012 P ART NO. DOC394871 5.1.2 VENTILA TION OF THE SPR A Y BOO TH 5.1.3 AIR SUPPL Y The use of an air fi lter with the air regulator (D) ensures that only dry , clean atomising air gets into the spray gun! Dirt and moisture in the atomising air reduce the spr aying quality and the appearance of the fi[...]

  • Page 18

    18 A C 4600 Pro OPERA TING MANU AL EDITION 06/2012 P ART NO. DOC394871 5.1.5 EARTHING Any material containers and the unit must be c onnected by a potential equalisation (earth) cable. 5.2 PREP AR A TION OF P AINTS The viscosity of the paints is of great importance. The best results are obtained with paints between 80 and 260 milli P ascal x Sec (m[...]

  • Page 19

    19 A C 4600 Pro B_02700 OPERA TING MANU AL EDITION 06/2012 P ART NO. DOC394871 5.3 ST ARTING-UP T rigger safety catch in on (safe) position Air Material 5.3.1 GENERAL RULES FOR HANDLING THE SPRA Y GUN ➞ Obser ve general safety instructions in chapter 2. SIHI_0005_GB CA UTION Cleaning agent in the air duct! F unctional faults caused by swollen sea[...]

  • Page 20

    20 A C 4600 Pro B_02261 x OPERA TING MANU AL EDITION 06/2012 P ART NO. DOC394871 5.3.2 PREP AR A TION FOR ST ARTING UP SIHI_0135_GB W ARNING Operating the gun with a c oating material with a tempera ture higher than 43°C; 109.4°F Burns from hot surface (to 60°C; 140°F)  W ear antistatic protective gloves:  Identify the spray gun with a wa[...]

  • Page 21

    21 A C 4600 Pro B_00071 B_02262 OPERA TING MANU AL EDITION 06/2012 P ART NO. DOC394871 5.4 WORKS 5.4.1 ST ART-UP FOR SPRA YING 1. Start up with material supply set to approx. 8 MPa; 80 bar; 1160 psi operating pressure 2. Spray (release trigger saf ety catch and pull trigger) and check the atomisation. 3. Set the fl uid pressure to the point where [...]

  • Page 22

    22 A C 4600 Pro B_02261 x A B C D B_02701 OPERA TING MANU AL EDITION 06/2012 P ART NO. DOC394871 5.4.3 CHANGING THE AIRCO A T NOZZLE 1. Relieve spra y gun and unit pressure. 2. Secure gun with trigger safety catch. 3. Screw off the union nut (A). 4. Remove air cap (B). 5. Press AirC oat nozzle (C) out of the air cap (B) by hand and brush with clean[...]

  • Page 23

    23 A C 4600 Pro B_02261 x A B C D B_02702 OPERA TING MANU AL EDITION 06/2012 P ART NO. DOC394871 5.4.4 CLEANING AIRC OA T NOZZLE F or disassembly and assembly of AirCoat nozzles see chapt er 5.4.3. The AirCoat no zzle (C) can be placed into a cleaning solvent which has been r ecommend- ed by the paint manufacturer . 5.4.5 ELIMINA TE NOZZLE CLOGGING[...]

  • Page 24

    24 A C 4600 Pro OPERA TING MANU AL EDITION 06/2012 P ART NO. DOC394871 6.0 MAINTENANCE ➞ Obser v e general safety instructions in chapter 2. The spray gun and the unit must be cleaned ev ery day . The cleaning solvent used for this must be suitable for the spra y material. CA UTION Cleaning agent in the air duct! F unctional faults caused by swol[...]

  • Page 25

    25 A C 4600 Pro OPERA TING MANU AL EDITION 06/2012 P ART NO. DOC394871 Note: Methylene chloride is not recommended as a fl ushing or cleaning solvent with this gun or any system components . 1. Relieve spra y gun and unit pressure. 2. Secure gun with trigger safety catch. 3. Connect cleaning supply . 4. Remove AirC oat -jet nozzle and clean separa[...]

  • Page 26

    26 A C 4600 Pro B_02703 B C A D B_02704 OPERA TING MANU AL EDITION 06/2012 P ART NO. DOC394871 6.2 REPLACING THE MA TERIAL HOSE OR AIR HOSE 1. F inishing work and cleaning. 2. Relieve spra y gun and unit pressure. 3. Secure gun with trigger safety catch. Material hose 4. Place open-ended wrench wrench size A on fl ats of paint connection and count[...]

  • Page 27

    27 A C 4600 Pro 27 A C 4600 Pro OPERA TING MANU AL EDITION 06/2012 P ART NO. DOC394871 BETRIEBSANLEITUNG A USGABE 01/2008 BESTELLNUMMER DOC394870[...]

  • Page 28

    28 A C 4600 Pro B_02705 A C B D E "? X OPERA TING MANU AL EDITION 06/2012 P ART NO. DOC394871 6.3 CHANGING OR CLEANING FIL TER INSERT Counterhold Description Key D wrench size Key E wrench size AC 4600 P rofessional NPS 1/4“ 13 mm 0.51 inch 17 mm 0.67 inch Loosen Loosen Close[...]

  • Page 29

    29 A C 4600 Pro B_02704 OPERA TING MANU AL EDITION 06/2012 P ART NO. DOC394871 1. F inishing work and cleaning. 2. Relieve spra y gun and unit pressure. 3. Secure gun with trigger safety catch. 4. Losen complete swiv el by hand through turning at the handle tube (C) and drive out downward t ogether with the material hose. 5. Pull fi lter inser t ([...]

  • Page 30

    30 A C 4600 Pro B_02706 5 2 3 4 18 50 51 52 53 34 21 22 19 20 A B 10 11 12 83 100 101 102 85 5 Nm ±1 3.69 lbft 87.9 mm ±0.15 OPERA TING MANU AL EDITION 06/2012 P ART NO. DOC394871 6.4 REPLACING P ARTS ON THE V AL VE ROD 6.4.1 DISASSEMBLING 1. F inishing work and cleaning. 2. Relieve spra y gun and unit pressure. 3. Secure gun with trigger safety [...]

  • Page 31

    31 A C 4600 Pro B_02268 21 22 35 84 50 51 52 53 B_02274 B_02688 OPERA TING MANU AL EDITION 06/2012 P ART NO. DOC394871 6.4.2 REPLACEMENT OF V AL VE ROCKER SEALS 1. Suppor t valve tappet (50) with single open-end wrench with wr ench size 13 mm; 0.51 inches and unscrew cov er (53) with single open-end wrench with wrench size 7 mm; 0.28 inches. 2. Rem[...]

  • Page 32

    32 A C 4600 Pro B_02707 17 16 14 (F) 13 36 33 OPERA TING MANU AL EDITION 06/2012 P ART NO. DOC394871 6.5 REPLACING THE NOZZLE SEAL 1. F inishing work and cleaning. 2. Relieve spra y gun and unit pressure. 3. Secure gun with trigger safety catch. 4. Unscrew the union nut with nozzle guard (33). 5. Remove air cap (36) and no zzle (13). 6. Carefully r[...]

  • Page 33

    33 A C 4600 Pro B_02708 14 (F) 13 36 33 / 0 1 2 OPERA TING MANU AL EDITION 06/2012 P ART NO. DOC394871 1. F inishing work and cleaning. 2. Relieve spra y gun and unit pressure. 3. Secure gun with trigger safety catch. 4. Unscrew the union nut with nozzle guar d (33). 5. Remove air cap (36) and no zzle (13). 6. Remove defective sealing ring (14/F) w[...]

  • Page 34

    34 A C 4600 Pro OPERA TING MANU AL EDITION 06/2012 P ART NO. DOC394871 F unctional fault Cause Remedy see chapter Insuffi cient material discharge Nozzle too small Select larger nozzle 9 Material pressure to lo w Increase material pressure F ilter of gun or high- pressure fi lter at pump clogged Clean or replace fi lter 6.3 Nozzle is clogged Noz[...]

  • Page 35

    35 A C 4600 Pro B_02276 9.1 9.1.2 9.1.1 B_02277 B_02278 OPERA TING MANU AL EDITION 06/2012 P ART NO. DOC394871 9.1.1 NOZZLE INSERTS RXX Part No . Description Mark ing V olume fl o w* Jet-ø ** 132720 Nozzle insert R11 11 0.16; 160 approx. 250; 9.84 132721 Nozzle insert R12 12 0.22; 220 approx. 250; 9.84 132722 Nozzle insert R13 13 0.27; 270 approx[...]

  • Page 36

    36 A C 4600 Pro 379107 07/10 0.007-0.18 10 0 379207 07/20 0.007-0.18 20 0 379209 09/20 0.009-0.23 20 0 379309 09/30 0.009-0.23 30 0 379409 09/40 0.009-0.23 40 0 379509 09/50 0.009-0.23 50 0 379609 09/60 0.009-0.23 60 0 379111 11/10 0.011-0.28 10 0 379211 11/20 0.011-0.28 20 0 379311 11/30 0.011-0.28 30 0 379411 11/40 0.011-0.28 40 0 379511 11/50 0.[...]

  • Page 37

    37 A C 4600 Pro 379219 19/20 0.019-0.48 20 0 379319 19/30 0.019-0.48 30 0 379419 19/40 0.019-0.48 40 0 379519 19/50 0.019-0.48 50 0 379619 19/60 0.019-0.48 60 0 379819 19/80 0.019-0.48 80 0 379221 21/20 0.021-0.53 20 0 379421 21/40 0.021-0.53 40 0 379521 21/50 0.021-0.53 50 0 379621 21/60 0.021-0.53 60 0 379821 21/80 0.021-0.53 80 0 379423 23/40 0.[...]

  • Page 38

    38 A C 4600 Pro B_02257 B_02256 "? "? "? B_02709 OPERA TING MANU AL EDITION 06/2012 P ART NO. DOC394871 9.4 FIL TER INSERT 9.3 AIR CAPS Part No . Description 394910 Air cap L V compl. (red) for low viscosity paints 394911 Air cap HV compl. (blue) for high viscosity paints 394912 Air cap co[...]

  • Page 39

    39 A C 4600 Pro B_02685 B_02686 B_02712 B_02687 B_02713 OPERA TING MANU AL EDITION 06/2012 P ART NO. DOC394871 9.7 MISCELLANEOUS Part No . Description 9997001 Nozzle cleaning brush 394942 Service set AC 4600 P rofessional 394904 C onv ersion k it 16 MP a; 160 bar ; 2320 ps 394905 C onv ersion k it 25 MP a; 250 bar ; 3625 psi 367560 Double connectio[...]

  • Page 40

    40 A C 4600 Pro OPERA TING MANU AL EDITION 06/2012 P ART NO. DOC394871 10 SP ARE P ARTS 10.1 HOW TO ORDER SP ARE P ARTS? SIHI_0004_GB W ARNING Incorrect maintenance/r epair! Risk of injur y and damage to the equipment  Repairs and part replacement may only be carried out by specially trained staff or a W AGNER service center .  Before a[...]

  • Page 41

    41 A C 4600 Pro OPERA TING MANU AL EDITION 06/2012 P ART NO. DOC394871 10.2 SP ARE P ARTS LIST A C4600 PROFESSIONAL Spare parts list AC 4600 Prof essional Pos K Qty Par t No. Description 1 1 394150 AC 4600 P rofessional; NPSM1/4“ (blue) compl. 1 1 394151 AC 4600 P rofessional; NPSM1/4“ (red) compl. 1 1 394152 AC 4600 P rofessional; NPSM1/4“ ([...]

  • Page 42

    42 A C 4600 Pro B_02749 5 2 3 8 82 24 35 36 36 36 23 22 20 21 14 15 16 13 17 64 65 66 67 68 70 69 B 84 1 6 80 55 56 57 58 59 60 61 62 63 4 18 50 51 52 53 34 19 10 11 12 83 85 5 Nm ±1 3.69 lbft 101 102 100 OPERA TING MANU AL EDITION 06/2012 P ART NO. DOC394871 Detail B Mounting materials Pos K P art No. D escription 80 ● 9992831 Loctite 542 81 ?[...]

  • Page 43

    43 A C 4600 Pro OPERA TING MANU AL EDITION 06/2012 P ART NO. DOC394871 Spare parts list AC 4600 Prof essional Pos K Qty Par t No. Description 52 ✭ ◆ 1 179395 Seal 53 ✭ ◆ 1 394322 Cap 55 ● 1 394336 Nozzle body 56 ◆● 1 128327 Sealing nipple 57 ◆● 1 132516 Nozzle screw connection compl. 58 ● 1 132351 Nozzle screw connection holder [...]

  • Page 44

    44 A C 4600 Pro OPERA TING MANU AL EDITION 06/2012 P ART NO. DOC394871 www .wagner-group .com/profi Germany J. W AGNER GmbH Otto-Lilienthal-Str . 18 Postfach 1120 D- 88677 Markdor f T elephone: +49 7544 5050 T elefax: +49 7544 505200 E-Mail: ser vice .standard@wagner-group.c om Switzerland J. W AGNER AG Industriestrasse 22 Postfach 663 CH- 9450 Al[...]

  • Page 45

    45 A C 4600 Pro 45 A C 4600 Pro OPERA TING MANU AL EDITION 06/2012 P ART NO. DOC394871 BETRIEBSANLEITUNG A USGABE 01/2008 BESTELLNUMMER DOC394870[...]

  • Page 46

    46 A C 4600 Pro 46 A C 4600 Pro OPERA TING MANU AL EDITION 06/2012 P ART NO. DOC394871 BETRIEBSANLEITUNG A USGABE 01/2008 BESTELLNUMMER DOC394870[...]

  • Page 47

    [...]

  • Page 48

    C E R T I F I E D /RDERNUMBER 'ERMANY * 7 !'.%2'MB( /TTO,ILIENTHAL3TR   0OSTFACH $ -ARKDOR F 4 ELEPHONE 4 ELEFAX %?[...]