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Wagner SprayTech epx2255 manual

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Table of contents for the manual

  • Page 1

    1 104 © 2004 SprayTECH. All rights reserved. F or m N o. 05 51 54 5 A Printed in the U. S. A. EP X2255 P iston P ump Owner’s Manual SprayTECH 1770 Fernbrook Lane Minneapolis, MN 55447 T echnical Assistance: 1-800-292-4637 Order Entry: 1-800-443-4500 Fax: 1-800-525-9501 www .spraytechinc.com Model Numbers: 0551050 St and 0551060 Upright C art 055[...]

  • Page 2

    T able of Contents S afety Precautions .................................................................2 S pecifications .........................................................................3 G eneral Description ...............................................................4 O peration ........................................................[...]

  • Page 3

    GAS ENGINE (WHERE APPLICABLE) A lways place sprayer outside of structure in fresh air . Keep all s olvents away from engine exhaust. Never fill fuel tank with a r unning or hot engine. Hot surface can ignite spilled fuel. A lways attach ground wire from pump to a grounded object. R efer to engine owner ’s manual for complete safety i nformation. [...]

  • Page 4

    General Description T his airless sprayer is a precision power tool used for spraying m any types of materials. Read and follow this Owner ’s M anual carefully for proper operating instructions, m aintenance, and safety information. Operation This equipment produces a fluid stream at extremely high pressure. Read and understand the warnings in th[...]

  • Page 5

    7. T urn off the sprayer by moving the ON/OFF switch to the OFF position. 8. Move the PRIME/SPRA Y valve up to the SPRA Y position. 9 . T urn on the sprayer . 10. Unlock the gun by turning the gun trigger lock to the unlocked position. Ground the gun by holding it against the edge of the metal container while flushing. Failure to do so may lead to [...]

  • Page 6

    Spraying Spraying T echnique T he key to a good paint job is an even coating over the entire s urface. This is done by using even strokes. Keep your arm m oving at a constant speed and keep the spray gun at a c onstant distance from the surface. The best spraying d istance is 10 to 12 inches between the spray tip and the s urface. Keep the spray gu[...]

  • Page 7

    A lways spray at minimum pressure with the gun nozzle tip r emoved when using mineral spirits or any other solvent to clean the sprayer , hose, or gun. Static electricity b uildup may result in a fire or explosion in the presence of f lammable vapors. 1. Follow the “Pressure Relief Procedure” found in the Operation section of this manual. 2. Re[...]

  • Page 8

    Replacing the Filters P ump Filter 1 . Loosen and remove the filter housing by hand. Pull the f ilter out of the pump manifold. 2. Slip the filter off of the filter support spring. 3. Inspect the filter . Based on inspection, clean or replace the filter . 4. Inspect the filter seal. Based on inspection, clean or replace the filter seal. 5 . Slide t[...]

  • Page 9

    Replacing the Gears Electrostatic discharge (ESD) potential could cause damage to electronic control. Use SprayTECH ESD wrist strap P/N 0507958 or equivalent when working on electronic control with electronic cover removed. 1. Perform the Pressure Relief Procedure and unplug the sprayer . 2. Remove the four motor cover screws. Remove the motor cove[...]

  • Page 10

    Servicing the Fluid Section Use the following procedures to service the valves and repack the fluid section. Perform the following steps before performing any maintenance on the fluid section. 1. Loosen and remove the four front cover screws. Remove the front cover . 2 . Position the slider assembly at the bottom, dead-center of i ts stroke so that[...]

  • Page 11

    M ake sure the transducer is aligned properly with the hole in the pump manifold during reassembly . Improper a lignment may cause damage to the transducer gasket. 16. Thread the pump manifold mounting screws through the pump manifold and into the gear box housing. T ighten securely . 17. Reassemble the inlet valve assembly into the pump manifold. [...]

  • Page 12

    Solution 1. Plug the unit in. 2. Reset the breaker . 3. T urn the pressure control knob clockwise to supply power to the unit and increase the pressure setting. 4 . Inspect or take to a SprayTECH authorized s ervice center . 5 . Allow motor to cool. 1. Rotate the PRIME/SPRA Y valve clockwise to the PRIME position. 2. Check the siphon tube/suction s[...]

  • Page 13

    © SprayTECH. All rights reserved. 13 T roubleshooting P roblem E xcessive surge at the spray gun. P oor spray pattern. The unit lacks power . C ause 1 . Wrong type of airless spray hose. 2. The spray tip worn or too large. 3. Excessive pressure. 1 . The spray tip is too large for the material being used. 2. Incorrect pressure setting. 3. Insuffici[...]

  • Page 14

    14 © SprayTECH. T ous droits réservés. Consignes de sécurité Le présent manuel comprend des renseignements devant être lus attentivement avant toute utilisation de l'appareil. Lorsque l'un des symboles suivants apparaît, il est recommandé d'être particulièrement attentif et de tenir compte des mesures de sécurité indiqu?[...]

  • Page 15

    © SprayTECH. T ous droits réservés. 15 MOTEUR À ESSENCE (DANS LES CAS OÙ CELA S’APPLIQUE) T oujours placer la pompe à l’extérieur de la structure à l’air frais. Garder tous les solvants loin de l’échappement du moteur . Ne jamais remplir le réservoir à carburant lorsque le moteur est en marche ou lorsqu’il est chaud ; les surfa[...]

  • Page 16

    1 6 © SprayTECH. T odos los derechos reservados. Precauciones de seguridad Este manual contiene información que debe leer y comprender antes de usar el equipo. Cuando se encuentre con uno de los siguientes símbolos, asegúrese de observar sus indicaciones de seguridad. Este símbolo indica la existencia de un peligro potencial que puede causar l[...]

  • Page 17

    © SprayTECH. T odos los derechos reservados. 1 7 PELIGRO: PELIGRO DE EXPLOSIÓN DEBIDO A MA TERIALES INCOMP A TIBLES - Podría causar lesiones severas o daños en la propiedad. P ARA PREVENIR: • No utilice materiales que contengan blanqueador o cloro. • No use solventes con hidrocarburos halogenados, tales c omo productos para eliminar el moho[...]

  • Page 18

    18 © SprayTECH. All rights reserved. Parts List Main Assembly 1 3 4 5 2 18 19 17 16 13 14 6 7 8 9 10 11 12 15 Item Part # Description Quantity 1 0551517 Motor cover .................................................1 2 0551440 Screw ..........................................................4 3 9800308 Screw .........................................[...]

  • Page 19

    2 1 3 4 5 6 © SprayTECH. All rights reserved. 19 Item Part # Description Quantity 1 0551616 Fan ..............................................................1 2 0551598 Front end bell assembly w/ motor ..............1 3 0508558 Electronic cover ..........................................1 Item Part # Description Quantity 4 055161 1 Electronic cont[...]

  • Page 20

    20 © SprayTECH. All rights reserved. 1 2 3 4 5 9 10 11 12 13 14 15 16 17 6 7 8 18 19 20 21 23 22 24 NOTE: All electrical work should be performed by a SprayTECH authorized service center . Gear Box Assembly[...]

  • Page 21

    © SprayTECH. All rights reserved. 21 I tem P art # D escription Q uantity 1 0509218 Screw ..........................................................4 2 0551518 Front cover..................................................1 3 0551541 Slider assembly ..........................................1 4 0507777 Connecting pin ...............................[...]

  • Page 22

    22 © SprayTECH. All rights reserved. Fluid Section Assembly (Stand and Low Boy Cart P/N 0551603) (Upright Cart P/N 0551602) 1 7 8 9 10 11 12 13 14 15 16 17 18 19 20 2 3 4 5 6 24 21 22 23 25 26 27 28 Install lower packings with raised lip and O-ring facing up. O-Ring Raised Lip Install upper packing with raised lip and O-ring facing down. O-Ring Ra[...]

  • Page 23

    © SprayTECH. All rights reserved. 23 Power Cord Micro- switch J12 Motor WHITE MOTOR LEAD WHITE MOTOR LEAD Potentiometer Jack Female Bullet P/N 0551680 Motor Compartment Electrical Schematic Low Boy Cart Assembly (P/N 0551547) 9 10 11 12 13 14 15 16 17 18 20 19 1 2 3 4 6 7 8 3 5 Item Part # Description Quantity 1 0551608 Cart weldment (includes ite[...]

  • Page 24

    24 © SprayTECH. All rights reserved. Limited W arranty SprayTECH, a division of W agner Spray T ech Corporation ("SprayTECH"), warrants that at the time of delivery to the original purchaser for use (“End User”), the equipment covered by this warranty is free from defects in material and workmanship. With the exception of any special[...]