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Wayne-Dalton 341785 manual

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Table of contents for the manual

  • Page 1

    Copyright 2009 Wayne-Dalton Corp. Part No. 341785 REV1 08-03-2009 Low Head Room Fr ont Mount T orsion Spring Installation Instructions and Owner’ s Manual 9800 Series - 4 Section IMPORT ANT NOTICE! Read these instructions carefully befor e attempting installation. If in question about any of the procedures, do not perform the work. Instead, have [...]

  • Page 2

    Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your W ayne-Dalton dealer; refer to your local yellow pa ges / business listings or go to Find a dealer area online at www .wayne-dalton.com 2 Definition of key words used in this manual: INDICA TES A POTENTIALL Y HAZARDOUS SITUA TION WHICH, IF NOT [...]

  • Page 3

    Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your W ayne-Dalton dealer; refer to your local yellow pa ges / business listings or go to Find a dealer area online at www .wayne-dalton.com 3 P ackage Contents DOOR SECTIONS (AS REQUIRED) (2) VERTICAL TRACK RH/LH (2) QUICK INST ALL RH/LH FLAGANGLE ([...]

  • Page 4

    Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your W ayne-Dalton dealer; refer to your local yellow pa ges / business listings or go to Find a dealer area online at www .wayne-dalton.com 4 T ools Needed: NOTE: This provides an alternative method for identifying your door sections/stacking positi[...]

  • Page 5

    Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your W ayne-Dalton dealer; refer to your local yellow pa ges / business listings or go to Find a dealer area online at www .wayne-dalton.com 5 PRE-INST ALLA TION T ools Required POWER DRILL RA TCHET WRENCH PHILLIPS HEAD SCREWDRIVER PENCIL 1/8”, 3/1[...]

  • Page 6

    Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your W ayne-Dalton dealer; refer to your local yellow pa ges / business listings or go to Find a dealer area online at www .wayne-dalton.com 6 T ools Needed: F AILURE TO USE APPROVED WINDING BARS CAN CAUSE SPRING ENERGY TO BE RELEASED SUDDENL Y , RES[...]

  • Page 7

    Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your W ayne-Dalton dealer; refer to your local yellow pa ges / business listings or go to Find a dealer area online at www .wayne-dalton.com 7 PRE-INST ALLA TION T ools Needed: PRE-INST ALLA TION Fig. 2 A T orqueMaster ® spring system can be identi?[...]

  • Page 8

    Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your W ayne-Dalton dealer; refer to your local yellow pa ges / business listings or go to Find a dealer area online at www .wayne-dalton.com 8 T ools Needed: (Spring T ube should be free to rotate in either direction.) If the counterbalance cable is [...]

  • Page 9

    Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your W ayne-Dalton dealer; refer to your local yellow pa ges / business listings or go to Find a dealer area online at www .wayne-dalton.com 9 T ools Needed: T ools Needed: PRE-INST ALLA TION Having removed the counterbalance system, the door can now[...]

  • Page 10

    Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your W ayne-Dalton dealer; refer to your local yellow pa ges / business listings or go to Find a dealer area online at www .wayne-dalton.com 10 T ools Needed: Preparing the Opening TRACK TYPE T orqueMaster ® 6” LHR 6” (152.4 mm) P5 Recommended t[...]

  • Page 11

    Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your W ayne-Dalton dealer; refer to your local yellow pa ges / business listings or go to Find a dealer area online at www .wayne-dalton.com 11 T ools Needed: INST ALLA TION Installation IMPORT ANT : READ INSTR UCTIONS TITLED “P4” “REMOVING THE[...]

  • Page 12

    Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your W ayne-Dalton dealer; refer to your local yellow pa ges / business listings or go to Find a dealer area online at www .wayne-dalton.com 12 T ools Needed: T ools Needed: NOTE: If you have fully adjustable jamb brackets, skip this step and complet[...]

  • Page 13

    Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your W ayne-Dalton dealer; refer to your local yellow pa ges / business listings or go to Find a dealer area online at www .wayne-dalton.com 13 T ools Needed: INST ALLA TION NOTE: If quick install flagangles were installed in Step 3, skip this step [...]

  • Page 14

    Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your W ayne-Dalton dealer; refer to your local yellow pa ges / business listings or go to Find a dealer area online at www .wayne-dalton.com 14 T ools Needed: Bottom Bracket IMPORT ANT : Right and left hand is always determined from inside the garage[...]

  • Page 15

    Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your W ayne-Dalton dealer; refer to your local yellow pa ges / business listings or go to Find a dealer area online at www .wayne-dalton.com 15 T ools Needed: T ools Needed: INST ALLA TION Bottom Section Before installing the bottom section, the weat[...]

  • Page 16

    Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your W ayne-Dalton dealer; refer to your local yellow pa ges / business listings or go to Find a dealer area online at www .wayne-dalton.com 16 T ools Needed: LOCK SECTION Stacking Sections NOTE: For door section identification see page 4. NOTE: Mak[...]

  • Page 17

    Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your W ayne-Dalton dealer; refer to your local yellow pa ges / business listings or go to Find a dealer area online at www .wayne-dalton.com 17 T ools Needed: INST ALLA TION 9 Power Drill 7/16” Socket Driver Operator Bracket NOTE: If installing a t[...]

  • Page 18

    Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your W ayne-Dalton dealer; refer to your local yellow pa ges / business listings or go to Find a dealer area online at www .wayne-dalton.com 18 T ools Needed: T op Section Place the top section in the opening and vertically align with lower sections.[...]

  • Page 19

    Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your W ayne-Dalton dealer; refer to your local yellow pa ges / business listings or go to Find a dealer area online at www .wayne-dalton.com 19 T ools Needed: INST ALLA TION Attaching Horizontal T rack to Quick Install Flagangle NOTE: If you have ful[...]

  • Page 20

    Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your W ayne-Dalton dealer; refer to your local yellow pa ges / business listings or go to Find a dealer area online at www .wayne-dalton.com 20 T ools Needed: (1) 1/4”- 20 X 9/16” TRACK BOL T (1) 1/4”- 20 FLANGE HEX NUT TOP CURVE OF LOW HEADROO[...]

  • Page 21

    Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your W ayne-Dalton dealer; refer to your local yellow pa ges / business listings or go to Find a dealer area online at www .wayne-dalton.com 21 T ools Needed: INST ALLA TION 13 T op Brackets Remove, but retain (2-4) 1/4”- 14 x 7/8” self drilling [...]

  • Page 22

    Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your W ayne-Dalton dealer; refer to your local yellow pa ges / business listings or go to Find a dealer area online at www .wayne-dalton.com 22 T ools Needed: T ools Needed: 14 15 End Brackets NOTE: Right and left hand is always determined from insid[...]

  • Page 23

    Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your W ayne-Dalton dealer; refer to your local yellow pa ges / business listings or go to Find a dealer area online at www .wayne-dalton.com 23 T ools Needed: INST ALLA TION 16 T orsion Spring Assembly NOTE: Right and left hand is always determined f[...]

  • Page 24

    Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your W ayne-Dalton dealer; refer to your local yellow pa ges / business listings or go to Find a dealer area online at www .wayne-dalton.com 24 T ools Needed: 17 Slide the nylon center bushing into the stationar y spring cone at the end of the spring[...]

  • Page 25

    Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your W ayne-Dalton dealer; refer to your local yellow pa ges / business listings or go to Find a dealer area online at www .wayne-dalton.com 25 T ools Needed: T ools Needed: INST ALLA TION 18 19 Counterbalance Cables Vice Grips 3/8” Wrench Release [...]

  • Page 26

    Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your W ayne-Dalton dealer; refer to your local yellow pa ges / business listings or go to Find a dealer area online at www .wayne-dalton.com 26 T ools Needed: 20 Position a ladder slightly to the side of spring so that the winding cone is easily acce[...]

  • Page 27

    Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your W ayne-Dalton dealer; refer to your local yellow pa ges / business listings or go to Find a dealer area online at www .wayne-dalton.com 27 T ools Needed: INST ALLA TION 21 Rear Support Ratchet Wrench 1/2” Socket 1/2” Wrench (2) Vice Clamps L[...]

  • Page 28

    Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your W ayne-Dalton dealer; refer to your local yellow pa ges / business listings or go to Find a dealer area online at www .wayne-dalton.com 28 T ools Needed: ADJUSTMENTS TO THE SPRINGS, ENSURE YOU’RE WINDING IN THE PROPER DIRECTION AS ST A TED IN [...]

  • Page 29

    Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your W ayne-Dalton dealer; refer to your local yellow pa ges / business listings or go to Find a dealer area online at www .wayne-dalton.com 29 T ools Needed: T ools Needed: OPTIONAL INST ALLA TION Side Lock Install the side lock on the second sectio[...]

  • Page 30

    Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your W ayne-Dalton dealer; refer to your local yellow pa ges / business listings or go to Find a dealer area online at www .wayne-dalton.com 30 T ools Needed: T rolley Operator OPERA TOR MUST BE TESTED A T TIME OF INST ALLA TION AND MONTHL Y THEREAFT[...]

  • Page 31

    Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your W ayne-Dalton dealer; refer to your local yellow pa ges / business listings or go to Find a dealer area online at www .wayne-dalton.com 31 MAINTENANCE IMPORT ANT : DO NOT USE A PRESSURE WASHER ON GARAGE DOOR! While factory-a pplied finishes on [...]

  • Page 32

    Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your W ayne-Dalton dealer; refer to your local yellow pa ges / business listings or go to Find a dealer area online at www .wayne-dalton.com 32 STEEL (SURF ACE PREP ARA TION FOR P AINTING) Wax on the surface must be removed or paint peeling/flaking [...]

  • Page 33

    Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your W ayne-Dalton dealer; refer to your local yellow pa ges / business listings or go to Find a dealer area online at www .wayne-dalton.com 33 MAINTENANCE Lifetime Limited Warranty Model 9800 Subject to the terms and conditions contained in this Lif[...]

  • Page 34

    Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your W ayne-Dalton dealer; refer to your local yellow pa ges / business listings or go to Find a dealer area online at www .wayne-dalton.com 34 Thank you for your purchase www .wayne-dalton.com Covered by one or more of the following Patents; 5,408,7[...]