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Wayne-Dalton 9800 manual

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  • Page 1

    © Copyright 2009 Wayne-Dalton Corp. Part No. 326091 REV2 08/03/2009 T orsion Spring Installation Instructions and Owner’ s Manual Portland Source Plant IMPORT ANT NOTICE! Read these instructions carefully befor e attempting installation. If in question about any of the procedures, do not perform the work. Instead, have a qualified door agency d[...]

  • Page 2

    Definition of key words used in this manual: INDICA TES A POTENTIALL Y HAZARDOUS SITUA TION WHICH, IF NOT A VOIDED, COULD RESUL T IN SEVERE OR F A T AL INJURY . CAUTION: PROPER TY DAMAGE OR INJURY CAN RESUL T FROM F AILURE TO FOLLOW INSTRUCTIONS. IMPORT ANT : REQUIRED STEP FOR SAFE AND PROPER DOOR OPERA TION. NOTE: Information assuring proper inst[...]

  • Page 3

    Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll F ree a t 1-888-827-3667 for Consumer Assistance or online at www .wayne-dalton.com 3 P ackage Contents NOTE: DEPENDING ON THE DOOR MODEL, SOME P ARTS LISTED WILL NOT B[...]

  • Page 4

    Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll F ree a t 1-888-827-3667 for Consumer Assistance or online at www .wayne-dalton.com 4 T ools Needed: NOTE: This provides an alternative method for identifying your door[...]

  • Page 5

    Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll F ree a t 1-888-827-3667 for Consumer Assistance or online at www .wayne-dalton.com 5 Removing An Old Door IF YOUR COUNTERBALANCE SYSTEM IS OTHER THAN THOSE MENTIONED, [...]

  • Page 6

    Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll F ree a t 1-888-827-3667 for Consumer Assistance or online at www .wayne-dalton.com 6 T ools Needed: W ARNING W ARNING APPROVED WINDING BAR TORSION SPRING ASSEMBL Y WIN[...]

  • Page 7

    Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll F ree a t 1-888-827-3667 for Consumer Assistance or online at www .wayne-dalton.com 7 PRE-INST ALLA TION T ools Needed: Fig. 2 Fig. 1 Fig. 3 Fig. 4 RIGHT HAND CABLE DRU[...]

  • Page 8

    Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll F ree a t 1-888-827-3667 for Consumer Assistance or online at www .wayne-dalton.com 8 T ools Needed: Fig. 5 Fig. 9 REMOVE TOP LAG SCREW REMOVE CABLE DRUM AND WINDING SH[...]

  • Page 9

    Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll F ree a t 1-888-827-3667 for Consumer Assistance or online at www .wayne-dalton.com 9 T ools Needed: T ools Needed: PRE-INST ALLA TION Step 1: Raise the door to the ful[...]

  • Page 10

    Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll F ree a t 1-888-827-3667 for Consumer Assistance or online at www .wayne-dalton.com 10 T ools Needed: F AILURE TO SECUREL Y A TT ACH A SUIT ABLE MOUNTING P AD TO STRUCT[...]

  • Page 11

    Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll F ree a t 1-888-827-3667 for Consumer Assistance or online at www .wayne-dalton.com 11 T ools Needed: Installation 1 IMPORT ANT : READ INSTR UCTIONS TITLED “P4” “[...]

  • Page 12

    Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll F ree a t 1-888-827-3667 for Consumer Assistance or online at www .wayne-dalton.com 12 T ools Needed: 2 Installing Fully Adjustable Jamb Brackets None T o a ttach the b[...]

  • Page 13

    Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll F ree a t 1-888-827-3667 for Consumer Assistance or online at www .wayne-dalton.com 13 T ools Needed: T ools Needed: INST ALLA TION Counterbalance Cables None BOTTOM SE[...]

  • Page 14

    Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll F ree a t 1-888-827-3667 for Consumer Assistance or online at www .wayne-dalton.com 14 T ools Needed: 5 V ertical T rack IMPORT ANT : THE TOPS OF THE VERTICAL TRACKS MU[...]

  • Page 15

    Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll F ree a t 1-888-827-3667 for Consumer Assistance or online at www .wayne-dalton.com 15 T ools Needed: INST ALLA TION Stacking Sections NOTE: F or door section identifi[...]

  • Page 16

    Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll F ree a t 1-888-827-3667 for Consumer Assistance or online at www .wayne-dalton.com 16 T ools Needed: T op Brackets Power Drill 7/16” Socket Driver T o install the L-[...]

  • Page 17

    Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll F ree a t 1-888-827-3667 for Consumer Assistance or online at www .wayne-dalton.com 17 T ools Needed: INST ALLA TION IF U-BAR IS INST ALLED 8 Power Drill 7/16” Socket[...]

  • Page 18

    Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll F ree a t 1-888-827-3667 for Consumer Assistance or online at www .wayne-dalton.com 18 T ools Needed: T op Section Place the top section in the opening and vertically a[...]

  • Page 19

    Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll F ree a t 1-888-827-3667 for Consumer Assistance or online at www .wayne-dalton.com 19 INST ALLA TION T ools Needed: T ools Needed: Attaching Horizontal T rack to Adjus[...]

  • Page 20

    Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll F ree a t 1-888-827-3667 for Consumer Assistance or online at www .wayne-dalton.com 20 T ools Needed: T ools Needed: T orsion End Bearing Brackets End bearing brackets [...]

  • Page 21

    Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll F ree a t 1-888-827-3667 for Consumer Assistance or online at www .wayne-dalton.com 21 T ools Needed: INST ALLA TION 14 none T orsion Spring Assembly NOTE: Right and le[...]

  • Page 22

    Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll F ree a t 1-888-827-3667 for Consumer Assistance or online at www .wayne-dalton.com 22 T ools Needed: Slide the nylon center bushing into the stationar y spring cone at[...]

  • Page 23

    Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll F ree a t 1-888-827-3667 for Consumer Assistance or online at www .wayne-dalton.com 23 T ools Needed: T ools Needed: INST ALLA TION Counterbalance Cables Vice Grips 3/8[...]

  • Page 24

    Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll F ree a t 1-888-827-3667 for Consumer Assistance or online at www .wayne-dalton.com 24 T ools Needed: Position a ladder slightly to the side of spring so that the windi[...]

  • Page 25

    Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll F ree a t 1-888-827-3667 for Consumer Assistance or online at www .wayne-dalton.com 25 T ools Needed: INST ALLA TION Rear Support KEEP HORIZONT AL TRACK P ARALLEL AND W[...]

  • Page 26

    Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll F ree a t 1-888-827-3667 for Consumer Assistance or online at www .wayne-dalton.com 26 T ools Needed: PROPER DIRECTION AS ST A TED IN THE INST ALLA TION INSTRUCTIONS. O[...]

  • Page 27

    Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll F ree a t 1-888-827-3667 for Consumer Assistance or online at www .wayne-dalton.com 27 T ools Needed: T ools Needed: OPTIONAL INST ALLA TION Side Lock Install the side [...]

  • Page 28

    Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll F ree a t 1-888-827-3667 for Consumer Assistance or online at www .wayne-dalton.com 28 T ools Needed: T rolley Operator OPERA TOR MUST BE TESTED A T TIME OF INST ALLA T[...]

  • Page 29

    Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll F ree a t 1-888-827-3667 for Consumer Assistance or online at www .wayne-dalton.com 29 MAINTENANCE Wax on the surface must be removed or paint peeling/flaking will res[...]

  • Page 30

    Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll F ree a t 1-888-827-3667 for Consumer Assistance or online at www .wayne-dalton.com 30 P ainting Continued.... 2. If the finish painted steel door surface has a textur[...]

  • Page 31

    Please Do Not Return This Product T o The Store. Call Us Directly! Our T rained T echnicians Will Answer Y our Questions and/or Ship Any Parts Y ou May Need. Y ou can reach us T oll F ree a t 1-888-827-3667 for Consumer Assistance or online at www .wayne-dalton.com 31 Lifetime Limited Warranty Model 9800 Subject to the terms and conditions containe[...]

  • Page 32

    32 Call Us Directly! Our T rained T echnicians Will Ans wer Y our Questions and /or Ship An y P arts Y ou May Need. Call Us T oll-Free: (888) 827-3667 Thank you for your purchase www .wayne-dalton.com Please Do Not Return This Product T o The Store Covered by one or more of the following Patents; 5,408,724; 5,409,051; 5,419,010; 5,495,640; 5,522,44[...]