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Weider WESY49201 manual

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Table of contents for the manual

  • Page 1

    QUESTIONS? As a manufacturer , we are com- mitted to providing complete customer satisfaction. If you have questions, or find that there are missing or damaged parts, we will guarantee you complete satisfaction through direct assis- tance from our factory . TO A VOID UNNECESSAR Y DELA YS, PLEASE CALL DIRECT TO OUR TOLL-FREE CUSTOMER HOT LINE. The t[...]

  • Page 2

    1. Read all instructions in this manual and in the accompanying literature before using the weight system. 2. It is the responsibility of the owner to ensure that all users of the weight system are ade- quately informed of all precautions. 3. The weight system is intended for home use only . Do not use the weight system in any commercial, rental, o[...]

  • Page 3

    3 BEFORE YOU BEGIN ASSEMBLED DIMENSIONS: Height: 78 in. Width: 86 in. Length: 66 in. Foot Plate High Pulley Station Lat Bar Leg Lever Butterfly Arms Assist Arm Press Arm Weight Stacks Backrests Dip Handles Pull-up Handles W arning Decal 1 W arning Decal 1 W arning Decal 3 W arning Decal 2 Leg Press Plate Thank you for selecting the versatile CLUB W[...]

  • Page 4

    4 ASSEMBL Y 1 8 8 11 51 27 1 4 3 1 51 5 1. Before beginning assembly , be sure that you have read and understand the infor- mation in the box above. Locate and open the parts bag labeled “FRAME ASSEMBL Y .” Press two 2” Square Outer Caps (51) onto the Stabilizer (5). Press a 2” Square Inner Cap (27) into the Base (4). Insert six 5/16” x 2[...]

  • Page 5

    5 2. Slide the Assist Upright (74) and the Leg Press Upright (56) onto the indicated 5/16” x 2 1/2” Carriage Bolts (1) in the Stabilizer (5). The high side of the brackets on the Assist Upright and Leg Press Upright should be on the side shown. Hand-tighten four 5/16” Nylon Locknuts (3) onto the Carriage Bolts. Do not tighten the Nylon Locknu[...]

  • Page 6

    6 4. Press a 2” Square Inner Cap (27) into the end of the T op Frame (55). Press a 1 3/4” Square Inner Cap (44) into each end of the crossbar on the T op Frame. Press two 1” Inner Caps (1 13) into the top of the crossbar . Attach the T op Frame (55) to the Assist Upright (74) and the Leg Press Upright (56) with two 5/16” x 2 3/4” Bolts (1[...]

  • Page 7

    7 7. Press a Weight T ube Bumper (64) into the end of the Short Weight T ube (108). Insert the Weight T ube into the front stack of Weights (25). Be sure that the pin on the Weight T ube is sitting in the pin groove in the top Weight. Lubricate the inside of the holes in a T op Weight (65). Set the T op Weight onto the front stack of Weights (25). [...]

  • Page 8

    8 9. Attach the upper ends of the Short Weight Guides (73) to the T op Frame (55) with a 5/16” x 6” Bolt (60), two 1/2” x 3/4” Spacers (61), and a 5/16” Nylon Locknut (3). Attach the upper ends of the Long Weight Guides (62) to the T op Frame (55) in the same manner . 10. Locate and open the parts bag labeled “ARM ASSEMBL Y .” Make su[...]

  • Page 9

    9 12. Press a 1” Round Inner Cap (49) into one of the Press Arms (46). Press a 1 3/4” Square Inner Cap (44) into the Press Arm. Attach the Press Arm (46) to one side of the Press Frame (17) with two 5/16” x 2 1/2” Bolts (22) and two 5/16” Nylon Locknuts (3). Assemble the other Press Arm (46) in the same manner . 13. Identify the Right Arm[...]

  • Page 10

    10 15. See the inset drawing. Attach the Military Press Arm (84) to the Pivot Arm (101) with two 5/16” x 2 1/4” Bolts (33) and two 5/16” Nylon Locknuts (3). Press two 1 1/2” Square Inner Caps (32) into the Military Press Arm (84). Press two 1” Round Inner Caps (49) into the Military Press Arm. Attach the Pivot Arm (101) to the Assist Upri[...]

  • Page 11

    11 17. Attach the Left Pull-up Arm (75) and the Right Pull-up Arm (77) to the Assist Upright (74) with two 5/16” x 2 3/4” Bolts (1 1) and two 5/16” Nylon Locknuts (3). Attach the Left Dip Arm (78) and the Right Dip Arm (79) to the Assist Upright (74) with two 5/16” x 2 3/4” Bolts (1 1) and two 5/16” Nylon Locknuts (3). Wet the end of th[...]

  • Page 12

    12 20. W rap the High Cable (58) around a “V”-Pulley (50). Attach the Pulley and a Long Cable T rap (31) to the indicated bracket on the Front Upright (42) with a 3/8” x 2 1/2” Bolt (86) and a 3/8” Nylon Locknut (21). Be sure that the Long Cable T rap is positioned to hold the Cable in place. 21. Route the High Cable (58) around the “V?[...]

  • Page 13

    13 24. See the inset drawing. Attach a 3 1/2” Pulley (15) and a Cable T rap (66) to the upper hole in a Long “U”-Bracket (57) with a 3/8” x 2” Bolt (12) and a 3/8” Nylon Locknut (21). Be sure that the Cable T rap is inside the Long “U”- Bracket. Note: This may come pre-assem- bled. Route the High Cable (58) through the Long “U”-[...]

  • Page 14

    14 27. Locate the Low Cable (23). Route the Low Cable under the 3 1/2” Low Pulley (102). Be sure that the end of the Cable with the ball is on the indicated side of the Press Frame (17) and that the Cable is between the Pulley and the crossbar on the Press Frame. T ighten the 3/8” Nylon Locknut (21) and the 3/8” x 3 3/4” Bolt (not shown). 2[...]

  • Page 15

    15 31. Attach the end of the Low Cable (23) to the Long “U”-Bracket (57) with a 1/4” Nylon Locknut (2) and a 1/4” W asher (10). Do not completely tighten the Nylon Locknut. It should be threaded onto the end of the Cable so only a couple of threads are showing above the Nylon Locknut, as shown in the inset drawing. 32. Attach the High Cable[...]

  • Page 16

    16 34. W rap the Military Press Cable (72) around a “V”-Pulley (50). Attach the Pulley to the T op Frame (55) with a 3/8” x 2 1/2” Bolt (86) and a 3/8” Nylon Locknut (21). Wrap the Military Press Cable (72) around a 3 1/2” Pulley (15). Attach the Pulley to the indicated bracket on the Assist Arm (105) with a 3/8” x 1 3/4” Bolt (76) [...]

  • Page 17

    17 36. Slide a 5/16” W asher (8) onto a 5/16” x 2 3/4” Bolt (1 1). Insert the Bolt through the indicated hole in the Pivot Arm (101). The Bolt must be inserted from the side shown. Fully tight- en a 5/16” Nylon Jamnut (93) onto the Bolt. Wrap the Military Press Cable (72) around a 3 1/2” Pulley (15). Attach the Pulley and a Cable T rap (6[...]

  • Page 18

    18 38. Locate the Leg Press Cable (99). Attach the end of the Leg Press Cable to the Long “U”- Bracket (57) with a 1/4” Nylon Locknut (2) and a 1/4” W asher (10). Do not completely tight- en the Nylon Locknut. It should be thread- ed onto the end of the Cable only a couple of turns, as shown in the inset drawing. Wrap the Leg Press Cable (9[...]

  • Page 19

    19 40. Locate and open the parts bag labeled “SEA T ASSEMBL Y .” Insert a 1/4” x 2 1/2” Carriage Bolt (92) through the center hole in a Seat Plate (37). Attach the Seat Plate to the Rear Backrest (85) with two 1/4” x 3/4” Screws (18). Insert the 1/4” x 2 1/2” Carriage Bolt (92) through the indicated hole in the Leg Press Upright (56[...]

  • Page 20

    20 43. Attach the Front Backrest (41) to the Front Upright (42) with two 1/4” x 2 1/2” Screws (43) and two 1/4” W ashers (10). The Backrest must be oriented as shown. 44. Press a 1 1/2” Square Inner Cap (32) into the Front Seat Frame (36). Insert a 1/4” x 2” Carriage Bolt (38) through the center hole in the Seat Plate (37). Attach the S[...]

  • Page 21

    47. Press two 3/4” Round Inner Caps (34) into each Pad T ube (28). Insert a Pad T ube (28) into the Front Seat Frame (36). Slide a Foam Pad (30) onto each end of the Pad T ube. Insert the other Pad T ube (28) into the Leg Lever (29). Slide a Foam Foam Pad (30) onto each end of the Pad T ube. 48. Remove the backing from the CLUB WEIDER 16.6ST deca[...]

  • Page 22

    22 ADJUSTMENTS The instructions below describe how each part of the weight system can be adjusted. Refer to the exercise guide accompanying this manual to see how the weight system should be set up for each exercise. IMPOR- T ANT : When attaching the lat bar or nylon strap, make sure that the attachments are in the correct start- ing position for t[...]

  • Page 23

    23 A TT ACHING AND REMOVING THE SEA T T o attach the Seat (13), set the bracket on the Front Seat Frame (36) onto the indicated pins on the Front Upright (42). Attach the Front Seat Frame to the Front Upright with the 5/16” x 2 3/4” Carriage Bolt (14) and the Seat Knob (40). For some exercises, the Seat (13) must be removed. First, be sure that[...]

  • Page 24

    24 WEIGHT RESIST ANCE CHART This chart shows the approximate weight resistance at each weight station. “T op” refers to the 6.5 lbs. top weight. The other numbers refer to the 12.5 lbs. weight plates. The butterfly arm resistance listed is the resis- tance for each butterfly arm. WEIGHT PRESS BUTTERFL Y LEG HIGH LOW MILIT AR Y LEG ASSIST ARM AR[...]

  • Page 25

    TROUBLE-SHOOTING AND MAINTENANCE Make sure all parts are properly tightened each time you use the weight system. Replace any worn parts immedi- ately . The weight system can be cleaned using a damp cloth and mild non-abrasive detergent. Do not use solvents. TIGHTENING THE CABLES Woven cable, the type of cable used on the weight system, can stretch [...]

  • Page 26

    26 CABLE DIAGRAMS The cable diagrams on these pages show the proper routing of the High Cable (58), the Low Cable (23), the Military Press Cable (72), and the Leg Press Cable (99). Use the diagrams to be sure that the four cables and the cable traps have been assembled correctly . If the cables have not been correctly routed, the weight system will[...]

  • Page 27

    27 Military Press Cable (72) Leg Press Cable (99) Rear Weight Stack— 1 2 3 4 7 6 5 3 2 4 — Rear Seat Frame 8 — Pivot Arm 1 — Long “U”-Bracket Military Press Cable (72) and Leg Press Cable (99)[...]

  • Page 28

    ORDERING REPLACEMENT P ARTS T o order replacement parts, simply call our Customer Service Department toll-free at 1-800-999-3756, Monday through Friday , 6 a.m. until 6 p.m. Mountain T ime (excluding holidays). T o help us assist you, please be pre- pared to give the following information: 1. The MODEL NUMBER of the product (WESY49201) 2. The NAME [...]

  • Page 29

    Note: The assembly is divided into four stages: 1) frame assembly , 2) arm assembly , 3) cable assembly , 4) seat assembly . The hardware for each stage is packaged separately . W AIT UNTIL YOU BEGIN EACH ASSEMBL Y ST AGE TO OPEN THE P ARTS BAG LABELED FOR THA T ASSEMBL Y ST AGE. This chart is provided to help you identify the small parts used in a[...]

  • Page 30

    5/16" Nylon Locknut (3) 1/4" W asher (10) 5/16" W asher (8) 1" Retainer (69) 3/8" W asher (9) 1/4" x 2 1/2" Screw (43) 3/8" Nylon Locknut (21) 1/4" x 2" Machine Screw (81) 5/16" Nylon Jamnut (93) 1/4" x 2 1/2" Carriage Bolt (92) 1/4" x 2" Carriage Bolt (38) 5/16" x 2 1/[...]

  • Page 31

    5/16" x 2 3/4" Carriage Bolt (14) 3/8" x 3 1/2" Bolt (16) 5/16" x 5" Bolt (68) 3/8" x 3 3/4" Bolt (88) 3/8" x 8" Bolt (59) 5/16" x 6" Bolt (60) 5/16" x 2 3/4" Bolt (1 1) 3/8" x 3 1/4" Bolt (67) #8 x 1/2" Self-tapping Screw (87) 5/16" x 1 3/4" Bolt (24) 5/[...]

  • Page 32

    1" Round Inner Cap (49) 3/4" Round Inner Cap (34) 1/2" x 3/4" Spacer (61) 5/8" x 9/16" Spacer (7) 1 1/4" Round Inner Cap (109) 1" Round Cover Cap (70) 1 1/2" Square Inner Cap (32) 1 3/4" Square Inner Cap (44) 2" Square Inner Cap (27) 2" Square Outer Cap (51) 1" Square Inner Cap (6) 1&[...]

  • Page 33

    8 1 REMOVE THIS P ART LIST/EXPLODED DRA WING FROM THE MANUAL. SA VE THIS P ART LIST/EXPLODED DRA WING FOR FUTURE REFERENCE[...]

  • Page 34

    P ART LIST—Model No. WESY49201 R0602A Note: “#” indicates a non-illustrated part. Specifications are subject to change without notice. Key No. Qty . Description 1 10 5/16” x 2 1/2” Carriage Bolt 2 6 1/4” Nylon Locknut 3 35 5/16” Nylon Locknut 4 1 Base 5 1 Stabilizer 6 1 1” Square Inner Cap 7 1 5/8” x 9/16” Spacer 8 8 5/16” Was[...]

  • Page 35

    60 27 21 50 55 86 11 8 15 12 44 88 15 58 21 44 21 3 61 62 24 3 58 71 2 65 108 64 25 26 19 9 3 3 49 6 22 46 46 16 3 9 15 21 59 23 21 17 27 1 4 10 43 41 42 21 3 50 31 86 70 69 69 70 21 47 44 45 44 45 48 50 31 86 13 40 38 37 18 32 34 30 28 3 49 83 33 10 2 36 14 15 29 35 30 34 34 30 28 21 9 32 30 34 10 11 3 11 3 81 88 44 44 83 66 66 66 90 89 89 7 3 1 1[...]