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Weider WESY86301 manual

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Table of contents for the manual

  • Page 1

    USER'S MANUAL QUESTIONS? As a manufacturer , we are committed to providing complete customer satisfaction. If you have questions, or if there are missing or damaged parts, we will guarantee complete satisfac- tion through direct assistance from our factory . TO A VOID UNNECESSAR Y DELA YS, PLEASE CALL DIRECT TO OUR T OLL-FREE CUSTOMER HOT LINE[...]

  • Page 2

    2 T ABLE OF CONTENTS LIMITED W ARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 IMPORT ANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 BEFORE YOU BEGIN . . . . . . .[...]

  • Page 3

    3 IMPORT ANT PRECAUTIONS W ARNING: T o reduce the risk of serious injury , read the following important precautions before using the home gym system. 1. It is the responsibility of the owner to ensure that all users of the home gym system are adequately informed of all precautions. 2. Read all instructions in this manual and in the accompanying lit[...]

  • Page 4

    4 BEFORE YOU BEGIN ASSEMBLED DIMENSIONS: Height: 78 in. Width: 64 in. Length: 70 in. Foot Plate Low Pulley Station High Pulley Station Lat Bar Leg Lever Butterfly Arms Press Arm Weight Stacks Backrests Leg Press Plate Ab Pulley Station Thank you for selecting the versatile WEIDER ® 8630 T raining System. The WEIDER ® 8630 offers a selec- tion of [...]

  • Page 5

    5 ASSEMBL Y 1 56 58 58 55 20 49 40 49 1. Before beginning assembly , be sure that you have read and understand the infor- mation in the box above. Locate and open the parts bags labeled “FRAME ASSEMBL Y BAG ONE” and “FRAME ASSEMBL Y BAG TWO.” Press two 2” Square Outer Caps (58) onto the Weight Base (14) in the indicated loca- tions. Press[...]

  • Page 6

    2. Slide the Ab Upright (1) onto the indicated 5/16” x 2 1/2” Carriage Bolts (49) in the Weight Base (14). Hand tighten two 5/16” Nylon Locknuts (40) onto the Carriage Bolts. Do not tighten the Nylon Locknuts yet. Slide the Leg Press Upright (4) onto the indi- cated 5/16” x 2 1/2” Carriage Bolts (49) in the Weight Base (14). Hand tighten [...]

  • Page 7

    5. Insert two Weight Guides (23) into one of the brackets on the Weight Base (14). Attach the lower ends of the Weight Guides with a 5/16” x 6” Bolt (67), two 1/2” x 3/4” Spacers (69), and a 5/16” Nylon Locknut (40). Do not over- tighten the Nylon Locknut. Attach the other Weight Guides (23) in the same manner . 6. Slide a Weight Bumper ([...]

  • Page 8

    8. Lubricate the insides of the holes in the T op Weights (24) as shown. Slide a T op Weight onto each set of Weight Guides (23). 9. Attach the T op Frame (2) to the Ab Upright (1) with two 5/16” x 2 3/4” Bolts (55), two 5/16” W ashers (20), and two 5/16” Nylon Locknuts (40). Do not tighten the Nylon Locknuts yet. Attach the Butterfly Frame[...]

  • Page 9

    1 1. Attach the Leg Press Plate (1 1) to the Adjustment T ube (10) with a 5/16” x 2 1/2” Bolt (39), two 5/16” W ashers (20), and a 5/16” Nylon Locknut (40). Be sure that the Leg Press Plate and Adjustment T ube are ori- ented as shown. Press a 1 3/4” Square Inner Cap (48) into the Adjustment T ube (10). 12. Attach the Adjustment T ube (10[...]

  • Page 10

    10 15. Attach a Press Arm (7) to one side of the Press Frame (12) with two 5/16” x 2 1/2” Bolts (39) and two 5/16” Nylon Locknuts (40). Attach the other Press Arm (7) to the Press Frame (12) in the same manner . 16. Press a 1” Round Inner Cap (70) into one of the Press Arms (7). Press a 1 3/4” Square Inner Cap (48) into the Press Arm. Rep[...]

  • Page 11

    11 18. Press a 1 3/4” Square Inner Cap (48) into the lower end of the Left Arm (6). Wet the lower end of the Left Arm with soapy water . Slide a 10” Pad (45) onto the Left Arm. Repeat this step with the Right Arm (5). 19. Locate and open the parts bags labeled “CABLE ASSEMBL Y” and “PULLEYS.” During steps 19 through 50, refer to the CAB[...]

  • Page 12

    12 21. Wrap the Butterfly Cable (89) around a 3 1/2” Pulley (82) as shown. Attach the Pulley and a Cable T rap (80) to the bracket on the Leg Press Upright (4) with a 3/8” x 2” Bolt (50) and a 3/8” Nylon Locknut (42). The Cable T rap must be oriented as shown and be positioned to hold the Cable in the groove of the Pulley . 22. Locate one o[...]

  • Page 13

    13 25. Find the Rear Cable (87)—this is the short- est Cable. Slide one end of the Rear Cable onto the 5/16” x 3” Bolt (92). Thread another 5/16” Nylon Jam Nut (91) onto the Bolt, but do not fully tighten it. Leave enough room between the two Jam Nuts for the Cable to pivot. 26. See the inset drawing. Attach a 3 1/2” Pulley (82) and a Cab[...]

  • Page 14

    14 29. Find the Press Cable (88)—this is the longest Cable. Attach the end of the Press Cable (88) to the Large “U” Bracket (84) with a 1/4” Nylon Locknut (44) and a 1/4” W asher (37). Do not completely tighten the Nylon Locknut. It should be threaded onto the end of the Cable so only a couple of threads are showing above the Nylon Locknu[...]

  • Page 15

    15 32. Route the Press Cable (88) over the indicated 3 1/2” Pulley (82) attached to the Pulley Plates (31). The Cable must be routed from the direction shown. Refer to the inset draw- ing. Be sure that the Cable is between the Cable T rap (80) and the Pulley , and that the Cable T rap is positioned to hold the Cable in place. T ighten the 3/8” [...]

  • Page 16

    16 36. Route the Press Cable (88) over the indicated 3 1/2” Pulley (82) attached to the Press Frame (12). Be sure that the Cable T rap (80) is turned to hold the Cable in place and that the Cable is between the Pulley and the crossbar on the Press Frame. T ighten the 3/8” Nylon Locknut (42) and the 3/8” x 3 1/2” Bolt (not shown). 37. Wrap t[...]

  • Page 17

    17 40. Note: The 3 1/2” Pulley (82) used in this step was attached in step 38. It is shown removed for easier part identification. Route the Press Cable (88) around the 3 1/2” Pulley (82). Be sure that the Cable T rap (80) is turned to hold the Cable in place and that the Cable is routed as shown. T ighten the 3/8” x 4 1/2” Bolt (74) and th[...]

  • Page 18

    18 44. Locate the remaining preassembled pair of Pulley Plates (31) and 3 1/2” Pulleys (82). Route the High Cable (85) under the indicated 3 1/2” Pulley (82). The end of the Pulley Plates (31) with two holes should be down- ward. Refer to the inset drawing. Be sure that the Cable is between the Cable T rap (80) and the Pulley , and that the Cab[...]

  • Page 19

    19 48. Wrap the Low Cable (86) around a 3 1/2” Pulley (82). Attach the Pulley and a Cable T rap (80) to the Ab Upright (1) with the 3/8” x 3 3/4” Bolt (76) and a 3/8” Nylon Locknut (42). Be sure that the Cable T rap is in the indi- cated position. 49. Remove the indicated 3/8” x 2” Bolt (50), the 3/8” Nylon Locknut (42), the 3 1/2” [...]

  • Page 20

    51. Locate and open the parts bag labeled “SEA T ASSEMBL Y .” Attach the Small Backrest (18) to the Ab Upright (1) with two 1/4” x 2 1/2” Machine Screws (64) and two 1/4” W ashers (37). 52. Press a 1 1/2” Square Inner Cap (57) into the Rear Seat Frame (16). Insert a 1/4” x 2” Carriage Bolt (61) through the center hole in a Seat Plat[...]

  • Page 21

    55 56 57 SEA T ASSEMBL Y MISC 21 58. Make sure that all parts have been properly tightened. The use of the remaining parts will be explained in HOW T O USE THE HOME GYM SYSTEM, beginning on page 22 of this manual. Before using the home gym system, pull each cable a few times to be sure that the cables move smoothly over the pulleys. If one of the c[...]

  • Page 22

    22 HOW T O USE THE HOME GYM SYSTEM The instructions below describe how each part of the home gym system can be adjusted. Refer to the exercise poster accompanying this manual to see how the home gym system should be set up for each exercise. IMPORT ANT : When attaching the lat bar or nylon strap, make sure that the attachments are in the cor- rect [...]

  • Page 23

    23 A TT ACHING THE AB STRAP TO THE AB PULLEY ST A TION Attach the Ab Strap (35) to the Low Cable (86) at the ab pulley station with a Cable Clip (33). A TT ACHING AND REMOVING THE SEA T T o attach the Seat (17), set the bracket on the Rear Seat Frame (16) onto the pins on the Ab Upright (1). Attach the Rear Seat Frame to the Ab Upright with the 5/1[...]

  • Page 24

    24 WEIGHT RESIST ANCE CHART This chart shows the approximate weight resistance at each weight station. “T op” refers to the 6.5 lb. top weight. The other numbers refer to the 12.5 lb. weight plates. The butterfly arm resistance listed is the resistance for each butterfly arm. WEIGHT PRESS BUTTERFL Y LEG HIGH LOW LEG AB ARM ARM LEVER PULLEY PULL[...]

  • Page 25

    TROUBLE-SHOOTING AND MAINTENANCE Inspect and tighten all parts each time you use the home gym system. Replace any worn parts immediately . The home gym system can be cleaned using a damp cloth and mild non-abrasive detergent. Do not use solvents. TIGHTENING THE CABLES Woven cable, the type of cable used on the home gym system, can stretch slightly [...]

  • Page 26

    26 CABLE DIAGRAMS The cable diagrams on this page and the next page show the proper routing of the High Cable (85), the Low Cable (86), the Rear Cable (87), the Press Cable (88), and the Butterfly Cable (89). Use the diagrams to be sure that the Cables have been assembled correctly . The starting and ending points of each Cable have been labeled. T[...]

  • Page 27

    27 High Cable (85) Rear Cable (87) Weight Stack— 5 High Pulley— 1 2 2 3 3 1 —T op Frame 4 —Weight Stack 4[...]

  • Page 28

    3/8" Nylon Jam Nut (43) 5/16" x 1 3/4" Bolt (68) 3/8" x 2" Bolt (50) 5/16" x 2 1/4" Bolt (62) 5/16" x 2 1/2" Bolt (39) 3/8" x 2 1/2" Bolt (65)–1 5/16" x 2 3/4" Bolt (55) 5/16" x 3" Bolt (92) 3/8" x 3 1/4" Bolt (71) 3/8" x 3 1/2" Bolt (66) 1/4" x 1/[...]

  • Page 29

    5/16" x 2" Eyebolt (79) Cable Clip (33) 3/8" x 4 1/2" Bolt (74) 3/8" x 3 3/4" Bolt (76) 5/16" x 2 3/4" Carriage Bolt (77) 5/16" x 2 1/2" Carriage Bolt (49) 1/4" x 2 1/2" Carriage Bolt (60) 1/4" x 2 1/2" Machine Screw (64) 1/4" x 2" Carriage Bolt (61) 1/4" x 2"[...]

  • Page 30

    1/2" x 3/4" Spacer (69) 2" Square Inner Cap (56) 2" Square Outer Cap (58) 1 3/4" Square Inner Cap (48) 1" Round Outer Cap (46) 1 1/2" Square Inner Cap (57) 1" Round Inner Cap (70) 3/4" Round Inner Cap (78) 1" x 7/8" Plastic Bushing (54) 1 1/8" x 2 1/2" Plastic Bushing (47)[...]

  • Page 31

    P ART LIST—Model No. WESY86301 R0899B Note: “#” indicates a non-illustrated part. Specifications are subject to change without notice. Key No. Qty . Description 1 1 Ab Upright 2 1 T op Frame 3 1 Butterfly Frame 4 1 Leg Press Upright 5 1 Right Fly Arm 6 1 Left Fly Arm 7 2 Press Arm 8 1 Front Seat Frame 9 1 Leg Press Arm 10 1 Adjustment Tube 1 [...]

  • Page 32

    1 2 3 4 5 6 7 7 8 9 10 11 12 13 14 15 16 17 18 19 17 21 21 22 22 23 23 24 24 25 25 26 26 27 27 28 28 29 29 29 29 30 31 32 32 33 34 35 36 21 21 85 85 87 86 31 41 41 86 87 88 88 89 89 56 66 82 38 42 20 55 55 66 50 38 40 20 56 42 82 80 43 42 50 40 69 40 69 67 67 40 68 37 44 40 37 68 44 67 40 40 67 42 50 82 58 55 20 55 20 49 56 58 50 43 40 20 55 20 66 [...]

  • Page 33

    ORDERING REPLACEMENT P ARTS T o order replacement parts, simply call our Customer Service Department toll-free at 1-800-999-3756, Monday through Friday , 6 a.m. until 6 p.m. Mountain T ime (excluding holidays). T o help us assist you, please be pre- pared to give the following information: 1. The MODEL NUMBER of the product (WESY86301). 2. The NAME[...]