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Wells WFGA-60FS manual

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Table of contents for the manual

  • Page 1

    IMPORT ANT : WE LLS MA NUF ACTURI NG PROPRIET ARY I NFORMA TION. DISSEMINA TION OF THIS INFORM A TION T O ANYONE OTHE R TH AN WELLS AUTH ORIZED SERVICE AGENTS IS STRICT L Y PROHI BITED. TECH NICA L CON TEN T OF THIS MAN UAL IS DE SIGNED FO R US E BY QUALIFI ED PROF ESSION AL T ECHNICI ANS O N L Y . WELLS MANUF ACTURING COMP ANY 2 ERIK CIRC LE, P . [...]

  • Page 2

    xi SAFETY PROCEDURES Knowledge of proper procedures is essential to the safe operation of electrically energized equipment. In accordance with generally accepted product safety labeling guidelines for potential hazards, the following signal words and symbols are used throughout this manual. DANGER W ARNING - Warning is used to indicate the presence[...]

  • Page 3

    T ABLE OF CONTENTS GENERAL SPECIFICA TIONS 1 DIMENSIONS Wide 18-3/16”” Deep 38-1/4” High (Basket Raised) 47-7/16” CAP ACITIES Lb. Kg . Cooking Oil (Liquid Shortening Only) 60 27 Chicken (fresh) (S t andard Basket) 30 13 Chicken (frozen) (S tandard Basket) 25 1 1 ELECTRICAL V oltage Requirement 120 V AC / 5 Amp 1 ∅ operation ONL Y GAS Natu[...]

  • Page 4

    2 1. POWER SWITCH FR YER position turns ON the FRYER and energizes the UPPER ( FR YER / OFF / FIL TER ) CONTROL P ANEL; and, turns OFF the FIL TER PUMP. Burner circuits are energized and regulate to the programmed temperature. OFF position turns OFF the FRYER. FIL TER position energizes the FIL TER PUMP . 2. TIME KEY Used to check and set menu time[...]

  • Page 5

    3 10. SONALER T Audible alarm to signal end of a cook cycle and other programmed functions. 1 1. LIFT CRADLE Raises and lowers FRY BASKET . 12. FR Y BASKET Sit s on the LIFT CRADLE and holds product to be cooked. Raised and lowered by the LIFT CRADLE. 13. OIL FIL TER RESERVOIR Holds the filter element. Holds oil during filtering cycle. 14. EXHAUST [...]

  • Page 6

    FRONT VIE W BACK VIEW KE EP THIS AR EA CL EAR 14. EXHA UST GAS FL UE 16. COOLING SLOT 23. DA T A P LA TE LI FT MOTOR ACCESS 23. GAS CONNECTION 22. ELECTRI CAL CONNECTION UPPER CONT ROL P ANEL LOWER CONTROL P A NEL FRONT ACCESS DOOR BURNER A SSEMBLIES GAS V A L VES FRYPOT 4 EQUIPMENT INST ALLA TION AND SET -UP A. INITIAL INST ALLA TION 1. A single W[...]

  • Page 7

    5 B. ELECTRICAL INST ALLA TION 1. The fryer is equipped with a three-prong grounding plug (NEMA 15-5P) for your protection against shock hazard. The fryer must be plugged directly into a properly grounded three-prong receptacle (NEMA 15-5R). 2 . The installation of this fryer must conform to local codes. In the absence of local codes, the installat[...]

  • Page 8

    6 C. GAS PLUMBING INST ALLA TION AND SET -UP 1 . The installation of this fryer must conform to local codes. In the absence of local codes, the installation of this fryer must conform with the National Fuel Gas Code (ANSI Z223.1). In Canada, the National Gas Installation Code (CAN/CGAB149.2) is applicable. 2 . The fryer must be isolated from munici[...]

  • Page 9

    D. NA TURAL GAS / LP GAS (PROP ANE) CONVERSION 1. This fryer is orificed at the factory for natural gas at a pressure of 3.5” of water column. The installed orifice is suit able for use at -280 to 2999 feet (-85 to 914 meters) elevation. It is the responsibility of the installer to inst all the factory recommended orifice and pressure regulator k[...]

  • Page 10

    8 OPERA TION A. HEA TING INSTRUCTIONS IMPORT ANT : Never press the POWER SWITCH to FR YER unless the frypot is filled with shortening. Check shortening level marker inside the frypot for proper shortening level. NOTE: The fryer is designed to be used with LIQUID SHORTENING only . Lard and solid shortening will solidify in the filter pump, causing p[...]

  • Page 11

    TROUBLESHOOTING OPERA TIONAL PROBLEMS NOTE: The fryer has two independent burner systems, whose only common components are in the control system (CONTROLLER, TEMPERA TURE PROBE and HI-LIMIT THERMOST A T). T roubleshooting ef forts should isolate a problem to either: an individual burner system; or , to the control system. PROBLEM POSSIBLE CAUSE SOL[...]

  • Page 12

    10 OIL FIL TERING INSTRUCTIONS DANGER OIL MUST BE FIL TERED WHILE HOT (300ºF AND HIGHER) Contact with hot oil can cause serious injury including death. Always wear protective clothing and insulated gloves when filtering the cooking oil. 1. Refer to the Installation, Operation and Maintenance Manual (p/n 300007) for complete operating instructions [...]

  • Page 13

    11 TROUBLE SHOOTING - OIL FIL TERING PROBLEMS PROBLEM POSSIBLE CAUSE SOLUTION FIL TER PUMP won’t POWER SWITCH not in Press POWER SWITCH to run FIL TER position FIL TER position PUMP MOT OR OVERLOAD Allow motor to cool, then tripped press red RESET button on back of PUMP MOT OR Defective POWER SWITCH Replace SWITCH PUMP will not pump SUCTION TUBE [...]

  • Page 14

    12 SER VICING INSTRUCTIONS GAS DISTRIBUTION AND BURNER SYSTEM 8 27 43 44 6 6 14 14 35 35 12 12 97 97 60 60 11 11 92 92 92 92 61 61 42 42 90 90 46 46 93 45 45 62 87 63 63 a a[...]

  • Page 15

    13 ITEM DESCRIPTION SE R VICE P ART NO. 6 W ASHER, ORIFICE 8 BURNER ASSY , LEFT 500781 1 1 COMBINA TION GAS V AL VE 500784 1 2 TUBE, GAS 500802 1 4 ORIFICE, GAS BURNER NA TURAL GAS, BELOW 3000 FT (2 EA, KIT) 502140 NA TURAL GAS, 3000 - 5999 FT (2 EA, KIT) 502141 NA TURAL GAS, 6000 - 8999 FT (2 EA, KIT) 502142 NA TURAL GAS, ABOVE 9000 FT (2 EA, KIT)[...]

  • Page 16

    BURNER ASSEMBL Y INSTRUCTIONS A. ORIFICE INST ALLA TION 1. Slide the brass ORIFICE through the ring on the end of the BURNER, threaded end pointing out. 2. Slide the ORIFICE W ASHER over the threads of the ORIFICE. 3. Screw the ORIFICE HOLDER on to the ORIFICE. T ighten the orifice holder so that the compression fitting sits pointing toward the out[...]

  • Page 17

    E. BURNER INST ALLA TION 1. Insert each BURNER TUBE through its respective mounting plate. 2. CAREFULL Y reach inside the unit, just above the filter pump heat shield, to guide the rear mounting tab of the burner tube into the slot in the rear mounting bracket. 3. Slide the the burner assembly over the front mounting studs, thread on nuts and tight[...]

  • Page 18

    CRADLE LIFT ASSEMBL Y ITEM DESCRIPTION SE R VICE P ART NO. 1 BEARING , ROLLER .75OD x .25ID (pk6) 500031 2 CRADLE PIVOT ASSEMBL Y 4 ROD, LIFT 5 BASKET , FRYER 22441 3 4 ACTUA TOR, LIFT 69812 7 1 CLAMP , PLASTIC 3/8” DIA. 8 2 YOKE, ROD LIFT 8 3 BASKET CRADLE LIFT ASSEMBL Y 8 4 BUSHING , LIFT ROD 69972 J NUT , ACORN 1/4-20 SS K BOL T , HEX 1/4-20 x[...]

  • Page 19

    LIFT MOTOR / LIFT ROD ASSEMBL Y INSTRUCTIONS A. LIFT ROD BUSHING 1. The top bushing assembles through the T OP P ANEL and FRAME. The W A VE W ASHER and JAM NUT go BELOW top part of frame. 2. The bottom bushing assembles through the top hole in the FRAME BACK P ANEL. B. LIFT MOTOR 1. Apply volt age to the BLACK and WHITE wires of the motor until the[...]

  • Page 20

    ITEM DESCRIPTION SE R VICE P ART NO. 9 IGNITION CONTROL, DIRECT SP ARK 500782 10 TRANSFORMER, 120V - 240V 500783 13 P ANEL, UPPER CONTROL 18 CONTROLLER, RED LED's 500830 30 THERMOWELL, HI-LIMIT 50 1 15 8 31 "J" THERMOCOUPLE 50 1 199 32 TRANSFORMER, CONTROLLER 120V - 24V 501201 68 THERMOST A T , HI-LIMIT 502469 79 SWITCH, POWER FR YER[...]

  • Page 21

    ELECTRICAL COMPONENTS INST ALLA TION INSTRUCTIONS A. HI-LIMIT THERMOST A T 1. Install THERMOWELL in lower threaded hole in frypot. Use hi-temperature pipe thread compound. 2. Insert HI-LIMIT THERMOST A T thermobulb into THERMOWELL. DO NOT use any type of pipe thread compound or tape. Thread the compression fitting into THERMOWELL and tighten finger[...]

  • Page 22

    ITEM DESCRIPTION SE R VICE P ART NO. 3 3 MOTOR, FIL TER PUMP 501205 3 6 PUMP , FIL TER PUMP 501231 4 7 BRACKET , HEA T SHIELD 5 7 W ASHER, FIBER 5 8 CONDUIT FITTING , 90º 6 7 ADAPTER, I/2" FPT x 15/16M FLARE 6 9 CHECK V AL VE 66692 7 0 SUCTION LINE FITTING 66720 7 3 UNION, 3/8" NPT 7 4 ELBOW , 3/8" NPT 90º 7 5 REDUCER, 1/2" NP[...]

  • Page 23

    FIL TER PUMP / MOT OR ASSEMBL Y INSTRUCTIONS CAUTION: New style motor is a dual voltage rated unit, and must be field wired to match the electrical service supply voltage. Motor may be shipped wired for either 230V or 125V . V erify the supply volt age and the motor volt age configuration. If necessary , rewire motor , at the terminal block in the [...]

  • Page 24

    22 WF AE-60FS P ARTS BREAKDOWN (GENERAL REFERENCE ONL Y) ITEM DESCRIPTION 1 BEARING , ROLLER, .75 x .25 2 CRADLE PIVOT ASSY 3 P ANEL, TOP 4 LIFT ROD 5 BASKET , FR YER 6 WASHER, ORIFICE 7 HOUSING , LIFT MOTOR 8 BURNER ASSY , LEFT 9 IGNITION CONTROL 10 TRANSFORMER, IGNITION 1 1 GAS CONTROL V AL VE 12 TUBE, GAS V AL VE 13 CONTROL P ANEL, UPPER 15 FRAM[...]

  • Page 25

    23 WF AE-60FS P ARTS BREAKDOWN (GENERAL REFERENCE ONL Y)[...]

  • Page 26

    24 WFGA-60FS WIRING DIAGRAM / SCHEMA TIC[...]

  • Page 27

    SERVICE P ARTS LIST IMPORT ANT : Use only factory authorized service part s and replacement filters. For a complete listing of service parts for this fryer , consult Service Parts List AS007 . FR YER ACCESSORIES P ART# FLA VOR SA VER OIL FIL TER POWDER (45 pk) 22410 BASKET , FULL SIZE 22441 W AOC-1 MOBILE OIL DISPOSAL CADDY 22470 P ADDLE, STIRRING [...]

  • Page 28

    WELLS M ANUF ACT URING COMP ANY 2 ERIK CIRCLE, P . O. Box 280 V erdi, N V 8943 9 Servi ce Part s D ep t. (888) 49 2-2782 fax: (888) 492- 2783 w service @ ells bloomfie ld.c om IMPORT ANT : WELLS MANUF A CTURING PROPRIET A RY INFORM A T ION. DISSEMINA TION OF THIS INFORMA TION T O ANYONE OTHER THAN WELLS AUT HORIZE D SERVIC E AG ENTS I S STRIC TL Y [...]