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Table of contents for the manual
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Page 1
Opera ting Instructions and Parts M anual Belt and Disc Sander Model 4 1002 WMH T OOL G ROUP 2420 Vantage Dr iv e El g in, I llinoi s 60123 Part No . M - 41002 Ph.: 800-274-6848 Revi s ion A 10/05 www.wm ht oolgroup. co m Copyri ght © W MH Tool Group This Manual is Bookmarked[...]
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Page 2
2 Thi s m anual has been prepared f or the owner and oper ators of a W ilton 41002 Belt/ D i sc Sander. It s purpose, as i de fr o m m ach i ne operati on, i s t o promot e saf ety using acc epted operati ng and maint enance procedur es . To obt ain m a xim u m life and ef fici ency f ro m your sander an d to aid i n us i ng it saf ely, please read[...]
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Page 3
3 Ta ble of Contents W a r r ant y and Ser v ice .............................................................................................................................. 2 Tab l e o f Con tents .................................................................................................................................... 3 Warn ing ......[...]
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4 W a rning 1. Read and under st and t he enti r e owners manual befor e at tempti ng as sem bly or operat i on. 2. Read and understand t he w ar ning s po sted on the m achine and i n thi s m anual. Fail ure t o co m ply w i t h all of t hes e warning s m ay c ause seri ou s inj ur y. 3. Replac e the warning l abe l s if they bec om e obscured or [...]
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Page 5
5 blah bl ahbl ah 21. M ake your workshop chil d proof wi t h padl ocks, master switc hes or by r em ov i ng start er k ey s. 22. G i v e your work undiv ided attenti on. Looking around, c arr ying on a conv ers ati on and “horse-play ” are carel ess act s that can r esul t i n serious injur y . 23. Mai ntain a bal anced s tanc e at all tim es [...]
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Page 6
6 Introduct ion Thi s manual i s provi ded by WM H Tool Group c o v ering the saf e operati on and m aintenanc e procedure s f or a Wilt on 2 x 42x 8 Be l t and Di sc Sander. T his manual contai ns i nstruct ions on in s tal lati on, saf e t y precaut i ons, general operati ng proc edures, mai ntenance i nstructi ons and parts breakdo wn. Thi s m a[...]
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7 Features and T ermi n ol og y[...]
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Page 8
8 Unpacking Open shi pping cont ainer and chec k f or s hi pping dam age. Report any damage im mediatel y t o your di stri butor and s hi pping agent . Do not discar d any s hi ppi ng materi a l until t he s ander is assem bl ed and runni ng pr operl y . Com pare t he content s of your cont ai ner with t he f o ll ow i ng parts li s t to mak e s ur[...]
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Page 9
9 A ssem bly Too l s n eed ed f o r assembly: • 10mm open- end wrench • Cros s-poi nt (Philli ps) screwdriv er • Com b i nation square, or sim ilar angle m easuri ng de v ice. Sande r mus t be un plug ged fro m power sou rce du ri ng assembly. Rem ov e the prot ec tiv e coating f rom t he surf aces of t he s ander and f rom any l oos e part s[...]
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Page 10
10 I nstallin g Disc T able 1. Posit ion t he disc t abl e at an angl e, as shown in Fi gure 3, and sli de t he tabl e on so that the trunni on slot s f it ov e r t he raised track s on the di sc guard. 2. Instal l a fl a t w asher onto eac h of the two rem a i ning handl es. Insert t he handle i nto the holes t hrough the l e f t and ri ght t runn[...]
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11 Grounding Instructions Th is machin e must be grou n ded wh ile in us e to prot e c t t he ope r a tor fro m el ectric shock. In t he e v ent o f a m alfunc t i on or break dow n, groundi ng prov i des a path of least resi stance f or elec tric current to reduce the ri s k of e l ectri c shock. T his tool is equipped w i t h an el ectric c or d [...]
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Page 12
12 Ext ensi on Co rds Use proper ex tension c ords. Make s ure the c ord rati ng is s ui tabl e f or the a m perage of the m ach i ne’s mot or. An undersized c ord w ill cau s e a drop i n li ne v oltage r es ul ting i n l oss of pow er and ov er heating. Use the chart in F igure 9 as a gener al gui de in choosing t he correct s i ze cord. The s [...]
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Page 13
13 4. Ti ghten both handl es securel y . T o avoid trapp i ng th e wo rkpiece or fi ngers betw een the tabl e and abrasi ve disc, the tabl e edge shou ld be posit ione d a ma ximum of 1/16 ” fr om the abrasi ve d isc. Use of the Miter Gauge The mi ter gauge is us ed to sand accur ate angles on workpi eces . W hen using t he mi ter gauge on the h [...]
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Page 14
14 A b rasive Belt R eplacement 1. Unplug t he Sander from the power source. 2. Unscre w and rem ov e t he t w o knobs on the belt cover. 3. Rem ov e t he belt cover. 4. Rotat e the tensi on handle (F igure 6) to loosen t he bel t, and remov e t he o l d be l t from around the wheel s. 5. Instal l the new belt ar ound t he wheels. I MP ORT AN T: So[...]
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Page 15
15 8. Make f urther adjustm ent s as needed. 9. Ti ghten the hex nut to secure t he s etti ng. A b rasive Di sc Replacemen t 1. Unplug t he sander from t he power sourc e. 2. Rem ove t he dus t cov er and the di s c tabl e. To r emove t he disc tabl e, rem o v e t he handles t hen tilt t he d i sc table upward whil e pulli ng it aw ay f r om the di[...]
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Page 16
16 Operation Thi s s ander i s int ended for dry sanding of meta ls. D o not use lu brica nt s . Do not s and or p olish magn esium; it may creat e a fire hazard . Also, do not san d very small or very thin wo rkpi eces that cannot be safel y co ntrolled. Star ting and S toppin g the San der The on/ o f f switc h is loc ated on the side of the m o [...]
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Page 17
17 2. Ti ghten t he mi ter gauge securel y so the mi ter ref erence angle will not shif t w hi le you are sanding. 3. Pl ace t he w ork piece agai ns t t he mit er ref erence surf ac e and sl i de it a l ong the mit er ref erence surf ac e and int o t he s andi ng di sc. The f ollowing are j ust some of the m any operati ons that c an be per f orme[...]
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18 M a intenance Bef ore perf or m ing any m a i ntenance on the m achine, disconnect it f rom the el ectri ca l supply by pul ling out the pl ug or swit ching off t he main sw i tch. Failur e to comply m ay cause serious i nj ury. Keep the t abl e surf aces cl ean and f ree of rust. If rust appear s on the tabl es , use 00 0 s t eel wool with a pa[...]
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19 Tr oubleshoot ing Trou ble Pr obable Ca use Re medy Not connec ted to power source. Connect t o pow er sourc e. Branc h c i rcuit fuse i s blown or the ci rcuit breaker is tr i pped. Determ ine reason for blown f use/ tri pped breaker ( such as short ci rcuit or mot or o v erload) . Correct reason f or f au l t. Repl ac e f use/ reset circ uit b[...]
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20 2x42x8 Bel t and Dis c Sander[...]
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21 Par ts List for 2x4 2x8 Bel t and Di sc San der Index No. P art No . Descrip t ion Siz e Qty 1 ............... 41002-01 ................. Bas e .................................................................. ................................... 1 2 ............... TS- 0680042 ............ Flat Wash er ..........................................[...]
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22 57 ............. TS- 1505021 ............ Sock et H ead Cap S c rew .................................... M10 x 2 0 ...................... 2 58 ............. 41002-58 ................. Belt Hou sing ...................................................... ................................... 1 59 ............. TS- 0680031 ............ Flat W a sh er[...]
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23[...]
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Page 24
24 WM H Tool Gr ou p 2420 Van t age Drive Elgin, Il linois 60123 Phone : 800 - 274-6848 www.wm htoolgr oup.com[...]