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Page 1
Operating Instructions — Parts Manual Wilton Belt and Disc Sanding Machine Model: 4210 WHM TOOL G ROUP 2420 V antage Drive Elgin, Illinois 60123 Part No. 551 1717 Ph.: 800-274-6848 Revision A8 02/05 www .wmhtoolgroup.com Copyright © WMH T ool Group[...]
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This manual has been prepared for owners of Wilton Model 4210 Belt and Disc Sanding Machine. Its purpose is to promote safety through the use of accepted operating and maintenance procedures. T o obtain maximum life and efficiency from your Belt and Disc Sander and to aid in using it safely , please read this manual thoroughly and follow the instru[...]
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3 T able of Content s Cover Page ..................................................................................................................... ...... 1 General Specifications ......................................................................................................... .4 Operating Precautions ....................................[...]
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4 General Specifications Belt Size 6" x 48" Disc Size 10 " Motor Horsepower 1 H P V o lt ag e 1 15/230 V ac (pre-wired for 1 15 V ac) Switch Removable Safety Key Platen Cast Iron T ables Cast Iron (2) Belt Speed 1650 SFPM Disc Speed 2100 RPM Dust Collection Shrouds T wo (standard) Weight 120 lbs. Wilton Belt/Disc Sander , Model 4210 [...]
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5 - Never operate with machine guards missing. - Always wear safety glasses with side shields (See ANSI Z87.1) - Never wear loose clothing or jewelry . - Never overreach — you may slip and fall into the machine. - Never leave machine running while you are away from it. - Always shut off the machine when not in use. When servicing machine: - Alway[...]
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6 General Electrical Cautions This machine should be grounded in accordance with the National Electrical Code and local codes and ordinances. This work should be done by a qualified electrician. The machine should be grounded to protect the user from electrical shock. Wire sizes Caution: for circuits which are far away from the electrical service b[...]
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7 Introduction This manual includes operating and maintenance instructions for the Wilton Model 4210 Belt and Disc Sander . This manual also includes p arts listings and illustrations of replaceable parts. Belt and Disc Sander Features Figures 1 and 2 depict the main features of the Wilton Model 4210 Belt and Disc Sander . (Specifica- tions for the[...]
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8 The disc sander consists of an aluminum disc onto which is installed an adhesive-backed sanding and other abrasive discs. The disc is contained within a ducted shroud. The sanding disc can be replaced by removing the table and a cover over the lower portion of the disc. If desired, the aluminum disc can be removed from its drive shaft to ease rep[...]
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9 Operation This section defines the controls and other features with which the operator should be familiar . Refer to Figures 3 and 4 for some typical sander operations. Figure 3. Contouring with Belt Sander Figure 4. Sanding using Disc Sander Controls The ON/OFF switch is located on the side of the machine base (refer to Figure 5). Miter Gauge A [...]
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10 Adjusting Platen Housing Position The sanding belt can be operated with the platen housing horizontal, vertical, or at any angle in between. Change position of the platen housing as follows: W ARNING : DISCONNECT ELECTRICAL POWER TO THE MACHINE BEFORE PERFORMING ANY MAINTENANCE. 1. Disconnect electrical power . 2. Remove four screws (52) and pul[...]
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11 Maintenance This section provides procedures required to main- tain the belt/disc sander . The numbers in parenthe- ses throughout the manual correspond with reference numbers for parts shown in the exploded views in the Replacement Parts section. Lubrication The bearings used in the sanding machine are sealed, pre-lubricated bearing. The bearin[...]
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12 9. Install plate (55) and secure with four screws (56). Check for clearance between plate (55) and the sanding disc. 10. Install table (60) onto rod (74). Position table so it is level and tighten screw (65) against rod (74). 1 1. Connect electrical power and operate machine to check operation. Replacing the V-Belts W ARNING : DISCONNECT ELECTRI[...]
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13 Replacement of Motor W ARNING : DISCONNECT ELECTRICAL POWER TO THE MACHINE BEFORE PERFORMING ANY MAINTENANCE. 1. Disconnect electrical power . 2. Remove four screws from base. With assistance of the second person, lift base from stand. NOTE : Place base on bench. As an alternative, the stand may be used to support the base while remov- ing drive[...]
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14 Wiring Data Figure 10: Pictoral diagram for single phase motor , 1 15 volts w/plug. Single phase electrical hook-up When connecting your machine to single phase power you may be connecting to either 1 15 or 230 volts, depending upon the motor type provided. Local codes may , or may not, permit the use of a plug type of connection for your machin[...]
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15 Connecting Power for 3-phase Motors 1. Be certain the power to the branch you are connecting is off, and locked out, so power cannot be reestablished, accident ally . 2. Connect the ground wires. Thse wires will be either green, or green with a white trace. 3. Connect the remaining three cable wires to the three power wires in the service branch[...]
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16 T roubleshooting Fault Probable Cause Remedy Machine does not start. 1. Blown fuse or tripped 1. Determine reason for blown fuse/tripped circuit breaker . breaker (such as a short circuit or motor overload). Correct reason for fault. Replace fuse/reset breaker . 2. Motor failure. 2. Replace motor . 3. Not connected to power 3. Connect to power s[...]
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17 Replacement Parts This section provides exploded view illustrations that show the replacement parts for the Wilton Model 4210 Belt/ Disc Sander . Also provided are parts listings that provide part number and description. The item numbers shown on the illustration relate the item number in the facing parts listing. Order replacement parts from: W[...]
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18 Ref. Part No. Number Description Q ty . 1 5513476 Panel, Access 1 2 5513477 Knob 2 3 5515307 Stand, Complete 1 Assembled V iew and Parts Listing of S tand – Model 4210 Belt and Disc Sander 3 2 1[...]
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19 Exploded V iew – W ilton Model 4210 Belt & Disc Sander[...]
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20 Parts Listing – Wilton Model 4210 Belt & Disc Sander Ref. Part No. Number Description Q t y 2 551301 1 Base 1 3 5513012 Bracket 1 4 5513013 Platen 1 5 5513014 Drum, Drive 1 6 5513015 Shaft, Drum Drive 1 7 5513016 Bearing (6203ZZ) 2 8 5513017 K ey 1 8A 5513028 K ey 1 9 5513018 Ring, Retaining (S-17) 2 10 5513019 Screw , Set (1/4 X 3/8) 1 1 [...]
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21 Wiring Diagram WHITE BLACK BLAC K WHIT E GREE N GREE N GROUND 300MFD 125 VAC 4210 ELECTRICAL S C HEMATIC - 1 1 5V GREY BLACK YELLOW RED WHITE BLACK GREEN GREE N 4210 ELECTRICAL S C HEMATIC - 2 3 0V GROUND BLAC K WHIT E GREE N WHITE BLACK GREE N R ED BLACK WHITE GRE Y BLACK YELLOW 300MFD 125 VAC SWITCH SWITCH[...]
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Notes[...]
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Notes[...]
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WHM TOOL GROUP 2420 V antage Drive Elgin, Illinois 60123 Ph.: 800-274-6848 www .wmhtoolgroup.com[...]