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Windsor 621-222MO manual

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Table of contents for the manual

  • Page 1

    MODELS: 621-222MO 10070460 621-225MO 10070470 Operating Instructions 86038610 04/21/08 PRV NO. 98838 V PORTABLE EXTRACTOR-240V Read these instructions before using the machine[...]

  • Page 2

    MACHINE DATA LOG/OVERVIEW NINJA INTL 86038610 03/29/07 2 For the name and address of your dealer contact: Windsor Industries YOUR DEALER Name: ____________________ ___________________________________ ______________________________ _____________ Address: __________________ ___________________________________ ______________________________ __________[...]

  • Page 3

    TABLE OF CONTENTS NINJA INTL 86038610 03/29/07 3 Machine Data Log/Overview. ........................ 2 Table of Contents .......................................... 3 HOW TO USE THIS MANUAL How to use this Manual. ................................ 1-1 SAFETY Important Safety Instructions ........................ 2-1 Hazard Intensity Level. ..........[...]

  • Page 4

    HOW TO USE THIS MANUAL NINJA INTL 86038610 03/29/07 1-1 This manual contains the f ollowin g sections: - HOW TO USE THIS MANUAL - SAFETY - OPERATIONS - MAINTENANCE - PARTS LIST The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts. Parts may be ordered from authori zed dealers. When pla[...]

  • Page 5

    SAFETY INSTRUCTIONS NINJA INTL 86038610 03/29/07 2-1 IMPORTANT SAFETY INSTRUCTIONS When using an electrical appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. This machine is for commercial use. To reduce the risk of fire, electric shock, or injury: Connect to a properly gr[...]

  • Page 6

    HAZARD INTENSITY LEVEL NINJA INTL 86038610 03/29/07 2-2 The following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVEL There are three levels of hazard in tensity identified by signal words - WARNI NG and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions[...]

  • Page 7

    SAFETY LABEL LOCATION NINJA INTL 86038610 03/29/07 2-3 NOTE: These drawings indicate the lo cation of safety labels on the machine. If at any time the label s become illegible, promptly replace them. LABEL CIRCUIT INTERRUPTER 86200570 PRV NO. 170-41 LABEL WARNING 86242230 PRV NO. 500009[...]

  • Page 8

    GROUNDING INSTRUCTIONS NINJA INTL 86038610 03/ 29/07 2-4 THIS PRODUCT IS FOR C OMMERCIAL USE ONLY. ELECTRICAL: The amp, hertz, and voltage are listed on the data label found on each machine. Using voltages above or below those indicated on the data label will cause serious damage to the motors. EXTENSION CORDS: If an extension cord is used, the wir[...]

  • Page 9

    NINJA INTL 86038610 03/29/07 2-5 THIS PAGE LEFT BLANK INTENTIONALLY[...]

  • Page 10

    TECHNICAL SPECIFICATIONS NINJA INTL 86038610 03/29/07 3-1 ITEM MEASURE ELECTRICAL 230 Volt, 50 hz Vacuum Motor Dual 2 stage Solution Pump 200 psi 500 psi Solution Capacity 10 gal (38 L) Recovery Capacity 8 gal (240 kg) Weight- Empty 110 lbs (240 kg) Weight-Full Solution 200 lbs (440 kg) Height 36 inches (91.44 cm) Length 29 inches (73.66 cm) Width [...]

  • Page 11

    CONTROLS NINJA INTL 86038610 03/29/07 3-2 1. Pump Switch 2. Vacuum #1 Switch 3. Vacuum #2 Switch CENTURY 400 BY 3 1 2[...]

  • Page 12

    MACHINE OPERATION NINJA INTL 86038610 03/29/07 3-3 PRE-RUN INSPECTION 1. Check all fittings and connectors for proper assembly. 2. Check all hoses for leaks. Repair or replace any damaged hoses. 3. Check power cord(s) for any damage. If damaged, replace. EQUIPMENT SET-UP 1. Plug power cord from machine into properly grounded wall outlet. 2. Turn va[...]

  • Page 13

    MAINTENANCE NINJA INTL 86038610 03/29/07 4-1 Unplug power cord(s) before servicing or making any repairs . DAILY MAINTENANCE 1. Flush the entire syst em, including floor tool, hand tool, etc., with 1 to 3 gallons of clean, hot water. 2. Vacuum out the solution tank. 3. Rinse tank with fr esh water. Periodically inspect the recovery t ank and decont[...]

  • Page 14

    MAINTENANCE NINJA INTL 86038610 03/29/07 4-2 Only qualified maintenance personnel are to perform the following repairs . VACUUM MOTOR REPLACEME NT 1. Turn off all switches and unplug machi ne. 2. Remove recovery tank. 3. Locate the vacuum motor wires and discon nect at the connector. 4. Remove the vacuum motor. 5. Reverse process to install vacuum [...]

  • Page 15

    MAINTENANCE NINJA INTL 86038610 03/29/07 4-3 PLUNGER & SEALS KIT 86201080 PRV NO. 250-75A CAM & BEARING KIT 86201040 PRV NO. 250-73C VALVE & O-RINGS KIT (BOTH SIDES) 86201030 PRV NO. 250-73B PUMP REPLACEMENT KITS 500 PSI PLUNGER & SEALS KIT 86201150 PRV NO. 250-79E CAM & BEARING KIT 862011470 PRV NO. 250-79G VALVE & O-RINGS [...]

  • Page 16

    MAINTENANCE NINJA INTL 86038610 03/29/07 4-4 PRESSURE REGULATOR For best results with the pressure regulator, we recommend that you clean and lubricate the piston and u-cup with Superlube lubricant monthly or when pressure drop seems excessive. 1. Turn unit off before lubricating. 2. Remove cap, spring and spring retainer plate. 3. With fingertips [...]

  • Page 17

    TROUBLESHOOTING NINJA INTL 86038610 03/29/07 4-5 PROBLEM CAUSE SOLUTION Dead electrical circuit Check building circuit breaker or fuse box. Loss of Power Faulty power cord Replace Equipment not grounding Follow grounding instructions exa ctly Receptacle not grounded Contact an electri cian to check buil ding’s wiring Electrical shock Internal wir[...]

  • Page 18

    FRAME GROUP (200 PSI) NINJA INTL 86038610 03/29/07 5-1 C E N T U R Y 4 0 0 I N C P U M P O N O N O N O F F O F F O F F 1 2 3 4 5 7 4 8 10 17 16 15 14 4 18 19 20 11 21 22 23 24 25 6 7 9 11 12 13 26 6 27 28[...]

  • Page 19

    FRAME GROUP (200 PSI) NINJA INTL 86038610 03/29/07 5-2 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86274040 70076 4 SCR, 10-32 X 1.0 PFHMS SS 2 86006700 70232 4 SCR, 10-32 X 3/8 FHMS SS 3 86200010 140-01 1 HINGE SET CHROME 4 86279190 87095 10 WASHER, #10 FLAT PLTD 5 86005640 57030 4 NUT, 10-32 HEX NYLOCK 6 86201300 280-03 4 RIVET [...]

  • Page 20

    FRAME GROUP (500 PSI) NINJA INTL 86038610 03/29/07 5-3 12B 28 29 25 16 27 16 30 24 23 22 1 2 3 4 5 7 6 13 14 15 12B 16 17 18 31 4 21 20 19 12A 10 4 9 8 12A 11 32 33 34[...]

  • Page 21

    FRAME GROUP (500 PSI) NINJA INTL 86038610 04/21/08 5-4 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86006540 70068 4 SCR, 10-32 X 3/4 PFHMS SS 2 86006700 70232 4 SCR, 10-32 X 3/8 FHMS SS 3 86200010 140-01 1 HINGE SET CHROME 4 86279190 87095 10 WASHER, #10 FLAT PLTD 5 86005640 57030 4 NUT, 10-32 HEX NYLOCK 6 86202230 390-09A 1 WASHE[...]

  • Page 22

    PUMP GROUP (200 PSI) NINJA INTL 86038610 03/29/07 5-5 16 17 18 15 1 19 12 10 11 7 1 5 9 4 8 3 9 6 14 2 1 13 1 3 1 2[...]

  • Page 23

    PUMP GROUP (200 PSI) NINJA INTL 86038610 03/29/07 5-6 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86233150 20042 5 CLAMP, 3/8 HOSE (D-SLOT) 2 86280750 151-38A 2 HOSE, 1/2 WIREBOUND X 21” 3 86068520 40028 2 HOSEBARB, 1/4 MPT X 1/2 DL 4 86199230 250-33 1 BPR PUMPTEC NINJA 200PSI 5 86005590 56014 1 NIPPLE, 1/4 CLOSE 6 86197670 5602[...]

  • Page 24

    PUMP GROUP (500 PSI) NINJA INTL 86038610 04/21/08 5-7 1 2 1 3 4 5 6 7 7 8 9 10AB 11 12 13 6 14 6 8 13 1 6 15 1 16 17 18 19 1 1 21 16/17 27[...]

  • Page 25

    PUMP GROUP (500 PSI) NINJA INTL 86038610 04/21/08 5-8 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86233150 20042 7 CLAMP, 3/8 HOSE (D-SLOT) 2 86280750 151-38A 1 HOSE, 1/2 WIREBOUND X 21” 3 86197540 40013 2 HOSEBARB, 3/8 MPT X 1/2 DL 4 86199270 250-36 1 BPR 500 PSI 5 86200170 151-42C 1 HOSE, PULSE 15.0 1/4 FBS X 3/8 MPT 6 8619742[...]

  • Page 26

    RECOVERY & SOLUTI ON TANK GROUP NINJA INTL 86038610 03/29/07 5-9 1 4 8 9 10 11 12 13 14 15 16 16 17 18 19 20 21 22 23 24 25 26 27 23 22 28 29 30 31 32 33 34 5 6 7 10 2 3 36 35 36[...]

  • Page 27

    RECOVERY & SOLU TION TANK GROUP NINJA INTL 86038610 03/29/07 5-10 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86033370 51355 1 LID, NJA DLX LT GRY ALL 2 86200290 260-33 1 HOSEBARB, 1.5MPT X 1.5 3 86199840 090-12A 1 FLOAT CAGE ASSY COMPLETE SLIP 4 86033240 090-17 1 NINJA STAND PIPE ASSY 5 86273820 70019 6 SCR, 1/4-20 X 1.25 HHC[...]

  • Page 28

    VACUUM MOTOR GROUP NINJA INTL 86038610 03/29/07 5-11 1 2 3 4 5 7 6 9 10 11 4 12 13 7 6 5 15 16 17 8 14 18 19 21 20 22[...]

  • Page 29

    VACUUM MOTOR GROUP NINJA INTL 86038610 03/29/07 5-12 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86201510 390-26 3 SPACER NYLON 1/4ID X 1/2OD 2 86199910 110-26B 1 GASKET, VAC BRACKET WAS 35168 3 86090960 360-23A 1 PLATE, VAC 4 86003760 35166 2 GASKET, VAC MTR 5 86201970 065-92 6 VAC SPACER 2 1/4 II ST AGE 6 86010630 87013 6 WASHER[...]

  • Page 30

    WIRING GROUP (200 PSI) NINJA INTL 86038610 03/29/07 5-13[...]

  • Page 31

    WIRING GROUP (500 PSI) NINJA INTL 86038610 03/29/07 5-1 4[...]