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Windsor CDT7 manual

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Table of contents for the manual

  • Page 1

    Read these instructions bef ore operating the machine MODEL: CDT7 10080220 Operating Instructions 86038220 09/27/07 PRV NO. 98626 UU CARPET EXTRACTOR[...]

  • Page 2

    MACHINE DATA LOG/OVERVIEW CADET 86038220 03/16/07 MODEL _____________________________________ __ DATE OF PURCHASE __________________________ SERIAL NUMBER ______________________________ SALES REPRESENTATIVE # _____________________ DEALER NAME _____________________________ ___ OPERATIONS GUIDE NUMBER ___________________ PUBLISHED _____________ _____[...]

  • Page 3

    TABLE OF CONTENTS CADET 86038220 03/16/07 2 Machine Data Log/Overview. ........................ 1 Table of Contents .......................................... 2 HOW TO USE THIS MANUAL How to use this Manual. ................................ 1-1 SAFETY Important Safety Instructions ........................ 2-1 Hazard Intensity Level ................[...]

  • Page 4

    HOW TO USE THIS MANUAL CADET 86038220 03/16/07 This manual contains the f ollowing sections: - HOW TO USE THIS MANUAL - SAFETY - OPERATIONS - MAINTENANCE - PARTS LIST The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts. Parts may be ordered from authori zed dealers. When placing an or[...]

  • Page 5

    SAFETY INSTRUCTIONS IMPORTANT SAFETY INSTRUCTIONS When using an electrical appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. This machine is for commercial use. To reduce the risk of fire, electric shock, or injury: Connect to a properly grounded outlet . See Ground ing In[...]

  • Page 6

    HAZARD INTENSITY LEVEL CADET 86038220 03/16/07 2-2 The following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVEL There are three levels of hazard in tensity identified by signal words - WARNI NG and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions: ! W[...]

  • Page 7

    GROUNDING INSTRUCTIONS NOTE: In Canad a, th e use o f a tem p orary ad aptor i s no t p ermit ted by the C anad ian El ectri cal Co de PROPER GRO UNDIN G Meta l Scre w A dapto r Grounded Out let Box Fig. A Fig. B Fig. C Tab For Gr oundin g Screw Grounded Outlet Grounding P in A dapto r THIS PRODUCT IS FOR COMMERCIAL USE ONLY. ELECTRICAL: In the USA[...]

  • Page 8

    TECHNICAL SPECIFICATIONS POWER TYPE ELECTRICAL: 115 V, 15 A, 60 HZ ELECTRIC VACUUM MOTOR: (1) –3 stage, 1 hp, 99 cfm (2.80 cubic meters/min.) Waterlift –117” (297cm) BRUSH: (1) 15” (38.1 cm.) SOLUTION PUMP: Diaphragm style, internal bypass SOLUTION CAPACITY: 7 gallons (26.5ltr) RECOVERY CAPACIT Y: 7 gallons (26.5ltr) BRUSH SPEED: 1000 rpm G[...]

  • Page 9

    CONTROLS/COMPONENT LOCATIONS 1. Main Handle. Used to pull and maneuver machine. 2. Electrical Cord. 3. Pump Switch. Turns on pump and enables spray. 3 5 4. Brush/Spray sw itch. Turns on brush motor and activates electro-valve to dispense solutio n to floor through jets. Intermittent, off, and continuous settings. 5. Vacuum Motor Switch. Turns on va[...]

  • Page 10

    CONTROLS/COMPONENT LOCATIONS 1. Solution Accessory Tool Hookup. Used for various auxiliary cleaning t ools. 1 2 3 10 9 2. Vacuum Hose Door. Used to connect various auxiliary 1 ½ inch cleaning tool vacuum hoses. 3. Brush Height Adjustment. Used to regulate brush height from storage positio n to variou s carpet heights. 4. Recovery Tank. Used to col[...]

  • Page 11

    CONTROLS/COMPONENT LOCATIONS 1. Solution Intake Cover. 2. Vacuum Intake Cover. 3. Float Shut-Off. 4. Clean-Out Opening. 5. Pour Spout. 6. Lift Handle. 6 1 2 4 3 5 6 CADET 86038220 03/16/07 3-4[...]

  • Page 12

    FILLING OPERATIONS FILLING THE CADET NOTE: Use clean bucket of water to fill solution tank Do not put defoamer, solvents, spotter or prespray chemical s in the solutio n tank. Do not allow water to spill into vacuum motor inlet. Dry spillage from top of solution tank before replacing recovery tank. CHEMICALS Suitable Chemicals Non-Compatible Chemic[...]

  • Page 13

    OPERATIONS STEP 1 Remove electrical co rd an d literature from recovery tank. Fill solution tank (see filling operations, page3-5). Plug cord into grounded ou tlet. STEP 2 Note: Be sure dome is seat ed on recovery tank, and float shut-off is installed correctly. STEP 3 Adjust brush to proper setting. Note: For good operation the brush must skim the[...]

  • Page 14

    OPERATIONS Select intermittent or continuous switch setting to turn on brush and start solution spray. The intermittent setting requires the operator to hold the switch in the “on” position with the thumb, and is typically used in small areas where short cleaning passes are made. The continuous setting allows the operator to set the switch in t[...]

  • Page 15

    CLEANING PROCEDURE Start at wall closest to power outlet. Pull straight back without pushi ng do wn on handle. STEP 1 Release intermittent setting or turn off continuous setting on brush/spray swit ch approximately 1 foot before ending cleaning pass. STEP 2 1ft. (30cm) OFF Push down on handle to raise vacuum shoe and brush before moving to the next[...]

  • Page 16

    CLEANING PROCEDURE Use right side of machine for cle aning against walls. STEP 5 STEP 6 OFF OFF OFF After cleaning, turn off all controls, return brush to storage position a nd ca refully unplug machine. STEP 7 To speed drying, use a Windblo wer ™ fan. Empty recovery tank by releasing dum p hose. Use a hose with cold water to clean out the recove[...]

  • Page 17

    ACCESSORY TOOL USAGE Turn on Pump and Vacuum Switch. Note: Be sure intermittent/continuous switch is in center (off) position and brush is in storage p osition. Squeeze handle on accessory tool to begin cleaning. STEP 3 STEP 4 STEP 1 Use only one of the following acceptable accessory tools. HT – 86000610 PRV NO. 89227 DDH – 86000060 PRV NO. 892[...]

  • Page 18

    MAINTENANCE SERVICE SCHEDULE MAINTENANCE DAILY WEEKLY QUARTERLY Check machine for cord damage * Check recovery dome an d gasket for damage and cleanliness * Check brush – sho uld be clean with no lint or strings attached * Inspect vac shoe for blockage; remove fibers with coat hanger, etc. * Check hose s f or wear, blockag es, or damage * Check h[...]

  • Page 19

    MAINTENANCE PERIODIC MAINTENANCE Twice a month, flush a white vinegar sol ution (One quart vinegar to two gallons of water) or anti- browning solution (mixed as directe d) through the extractor. This will prev ent build-up of alkaline residue in the system. If spray jets become clog ged, remove the spray tips, wash them thoroughly, and blow-dry. NO[...]

  • Page 20

    MAINTENANCE CADET 86038220 03/16/07 4-3 ! WARNING: ONLY QUALIFIED MAINTENANCE PERSONNEL ARE TO PERFORM THE FOLLOWING REPAIRS. VACUUM MOTOR REPLACEME NT 1. Turn off all switches and unplug machin e. 2. Remove recovery tank. 3. Remove the (2) screws that fasten the solution tank to the frame, and tilt tank bac k to expose the inside of the frame. 4. [...]

  • Page 21

    MAINTENANCE ! WARNING: ONLY QUALIFIED MAINTENANCE PERSONNEL ARE TO PERFORM THE FOLLOWING REPAIRS. BELT REPLACEMENT 1. Turn off all switches and unplug machin e. 2. Remove recovery tank and brush. 3. Remove the (2) screws that fasten the solution tank to the frame, and tilt tank back to expose the inside of the frame. 4. Loosen the (4) screws that h[...]

  • Page 22

    MAINTENANCE CADET 86038220 09/27/07 4-5 ! WARNING: ONLY QUALIFIED MAINTENANCE PERS ONNEL ARE TO PERFOR M THE FOLLOWING REPAIRS. SOLUTION PUMP REPLACEMENT 1. Turn off all switches and unplug the machine. 2. Remove recovery tank. 3. Remove the (2) screws that fasten the solution tank to the frame, and tilt tank back to expose the inside of the frame.[...]

  • Page 23

    WIRING DIAGRAM 86004480 PRV NO. 41353 86266890 PRV NO. 88655 86268830 PRV NO. 88636 86268450 PRV NO. 88332 CADET 86038220 03/16/07 4-6[...]

  • Page 24

    TROUBLESHOOTING CHART PROBLEM CAUSE SOLUTION Is the cord plugged in. Plug in cord. Circuit breaker tripped in building. Reset breaker. Faulty switch. Call for service. No Power, Nothing Runs Faulty power cord or pigtail. Call for service. Vacuum circuit breaker tripped. Reset breaker. .Faulty main vacuum switch. Call for service. Loose wiring. Call[...]

  • Page 25

    MAINTENANCE CADET 86038220 03/16/07 4-8 THIS PAGE INTENTIONALLY LEFT BLANK.[...]

  • Page 26

    FRAME ASSEMBLY CADET 86038220 03/16/07 5-1 32 28 31 30 B 6 9 33 12 A 19 18 21 34 26 3 4 25 24 14 13 7 15 10 11 22 5 8 20 29 27 16 2 SEE SOLUTION TANK[...]

  • Page 27

    FRAME ASSEMBLY CADET 86038220 03/16/07 5- 2 REF PART NO. PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 OPEN - - 2 86003620 34341 1 FRAME, CLP FAMILY 3 86004340 39528 1 HOSE ASM, 1.5 BLK VAC X 15.5 4 86001660 41236 2 HUBCAP, 5/8” SHAFT 5 86004480 41353 1 HARNESS, MAIN, CDT 6 86239610 41354 1 HINGE, TANK TO FRAME 7 86026150 53640 1 MOTOR ASM, B[...]

  • Page 28

    BRUSH ASSEMBLY CADET 86038220 03/16/07 5-3 31 25 29 30 18 38 39 16 30 34 17 20 37 26 24 11 8 15 3 26 19 6 21 35 28 29 25 17 32 23 14 30 22 4 27 1 16 7 10 12 13 25 40 41 42 43 33 45 36 44 47 25 9 3 2 46 5[...]

  • Page 29

    BRUSH ASSEMBLY CADET 86038220 03/16/07 5-4 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86000730 03110 1 AXLE, ROLLER 2 86227100 04084 1 ADAPTER, BRUSH BRG. 3 86000900 09019 2 BEARING, 1.125ODX.500IDX.375 4 86001100 11045 1 BELT, 180J6 MICRO-V 5 86001140 12514 1 BRUSH, 15L X 3.38OD 6 86001300 140343 1 BRKT, BRUSH PULLEY 7 86001310 [...]

  • Page 30

    PUMP ASSEMBLY CADET 86038220 03/16/07 5-5 PRIOR TO SERIAL NO. 1000166663 3 4 13 10 16 6 5 11 15 19 18 1 20 7 16 21 17 9 2 12 25 26 23 28 24 26 C 20 27 14 8 ( SEE SOLUTION TAN K)[...]

  • Page 31

    PUMP ASSEMBLY CADET 86038220 03/16/07 5- 6 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86002470 22072 1 COUPLING, 1/4 ANCHOR W/1" HEX 2 86002480 22090 2 CONNECTOR, 1/8FPT X 1/4 TUBEQC 3 86003470 31072 1 ELBOW, SWIVEL, 1/4MPTX1/4TUBE 4 86003480 31073 1 ELBOW, SWIVEL,1/4MPTX3/8TUBEQC 5 86004570 44067 2 JET BODY, MINI PROMAX BOD[...]

  • Page 32

    PUMP ASSEMBLY CADET 86038220 03/16/07 5- 7 29 8 14 27 (SEE SOLUTION 20 C 26 24 26 12 23 2 9 17 21 16 7 20 1 18 19 15 11 5 6 16 10 13 3 TANK) 28 29 28 4 FROM SERIAL NO: 1000166663[...]

  • Page 33

    PUMP ASSEMBLY CADET 86038220 03/16/07 5-8 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86032470 22072 1 COUPLING, 1/4 ANCHOR W/1" HEX 2 86002480 22090 2 CONNECTOR, 1/8FPT X 1/4 TUBEQC 3 86003470 31072 1 ELBOW, SWIVEL, 1/4MPTX1/4TUBE 4 86003490 31074 1 ELBOW, SWIVEL, 3/8MPTX3/8TUBEQC 5 86004570 44067 2 JET BODY, MINI PROMAX BOD[...]

  • Page 34

    VACUUM SHOE ASSEMBLY CADET 86038220 03/16/07 5-9 4 7 13 3 10 7 5 6 11 8 2 1 12 11[...]

  • Page 35

    VACUUM SHOE ASSEMBLY CADET 86038220 03/16/07 5-10 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86227350 05016 4 ARM, VAC SHOE PARALLEL 2 86234760 27674 1 COVER, ACCESSORY PORT 3 86005810 57245 4 NUT, 1/4-20 HEX NYLOCK SS 4 86006790 70351 2 SCR, 10-32 X 3/8 HHTR W/STAR 5 86275120 70360 4 SCR, 1/4-20 X.75 PPHMS PHIL 6 86006840 70390 [...]

  • Page 36

    CONTROL PANEL ASSEMBLY CADET 86038220 03/16/07 5-11 12 16 11 4 9 14 5 13 15 19 6 1 18 17 10 7 2 8 3 D 20 21 22 4 23 SEE SOLUTION TAN K[...]

  • Page 37

    CONTROL PANEL ASSEMBLY CADET 86038220 03/16/07 5-12 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86001240 14020 1 TERMINAL BLOCK, 115V (3-4-3) 2 86001980 14700 1 BREAKER, 15A 250VAC 50VDC 3 86230210 14832 1 BREAKER, 6A VDE CIRCUIT 4 86002010 14942 2 BOOT, 3/8 CIRCUIT BREAKER 5 86234320 23679 1 CORD ASM, 14/3 X 22" YLW 6 860056[...]

  • Page 38

    SOLUTION TANK ASSEMBLY CADET 86038220 03/16/07 5-13 6 16* 14 18 5* 4 2 8 11* 22 18 15 19* 12 17 23 13B 7 3 29 18 10 1 9 21 20 A B D C 7* 25 24 27* 26* 28* 30* 33 32 34 13A 13 ASM SEE FRAME ASM SEE FRAME SEE CONTROL PANEL SEE PUMP ASM[...]

  • Page 39

    SOLUTION TANK ASSEMBLY CADET 86038220 03/16/07 5-14 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86233140 20041 3 CLAMP, 2.0" WORM GEAR 2 86233150 20042 1 CLAMP, 3/8 HOSE (D-SLOT) 3 86003080 27809 1 COVER, VAC MOTOR 4 86003090 27810 1 COVER, BELT 5 86235500 31081 1 ELBOW, 3/8 MPT X 3/8 TUBE, PLASTIC 6 86003790 35175 2 GASKET, [...]

  • Page 40

    RECOVERY TANK ASSEMBLY CADET 86038220 03/16/07 5-1 5 16 11A 7 1A E 12 9 2 6 17 13 8 4 15 5 10A 12 E 18 14A 3 1B 10B 11B 14B 12[...]

  • Page 41

    RECOVERY TANK ASSEMBLY CADET 86038220 03/16/07 5-16 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1A 86002400 20064 1 CLAMP, 2.0" WORM GEAR X .312 10000834 43 1B 86002350 20002 1 CLAMP, 2.0” WORM GEAR 2 86233140 20041 1 CLAMP, 2.0" WORM GEAR 3 86008400 78499 1 CORD, DRAIN HOSE 4 86003110 27816 2 COVER, REC. TANK 5 86235280[...]

  • Page 42

    SUGGESTED SPARE PARTS CADET 86038220 03/16/07 5-17 PART NO. PRV NO. DESCRIPTION SERIAL # FROM NOTES: 86001140 12514 BRUSH, ASM, 15 IN 86001100 11045 BELT, 180J6 MICRO-V 86000900 09019 BEARING, 1. 125ODX.500IDX.375 86004570 44067 JET BODY, MINI PROMAX BODY 86004580 44068 JET, MINI PROMAX 9504 86026410 65257 PUMP ASM, 120V SHURFLO 10001 66663 8625890[...]