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Windsor NW 10125330 manual

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Table of contents for the manual

  • Page 1

    Operating Instructions (ENG) Wide Area Vacuum Mode l: N W 10125330 NWIFE 10125340 NUWAV AU 10125360 86011370-L 11/05/08[...]

  • Page 2

    MACHINE DATA LOG/OVERVIEW 86011370 NUWAVE 05/01/07 2 OVERVIEW The NuWave™ is a electric motor powered, wide ar ea vacuum intended for commercial use. The NuWave™ brushes and vacuums debris from carp eted surfaces and stores the collected debris in vacuum bags. Model: Date of Purchase: Serial Number: Sales Representative: Address: Phone Number: [...]

  • Page 3

    TABLE OF CONTENTS 86011370 NUWAVE 08/11/08 3 Machine Data Log/ Overview . ............................... 2 Table of Co ntents ................................................. 3 HOW TO USE THIS MANUAL How to use this Manual. ....................................... 1-1 SAFETY Important Safety Instructions ............................... 2-1 Hazard [...]

  • Page 4

    HOW TO USE THIS MANUAL 86011370 NUWAVE 05/01/07 1 - 1 This manual contains the f ollowing sections: - HOW TO USE THIS MANUAL - SAFETY - OPERATIONS - MAINTENANCE - PARTS LIST The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts. Parts may be ordered from authori zed Windsor dealers. Whe[...]

  • Page 5

    SAFETY 86011370 NUWAVE 10/13/07 2 - 1 IMPORTANT SAFETY INSTRUCTIONS When using an electrical appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. To reduce the risk of fire, electric shock, or injury: Use only indoors. Do not use o utdoors or expose to rain. Use only as descr[...]

  • Page 6

    SAFETY 86011370 NUWAVE 05/01/07 2 - 2 HAZARD INTENSITY LEVEL The following symbols are use d throu ghout this guide as indicated in their de scriptions: HAZARD INTENSITY LEVEL There are three levels of hazard intensit y identified by signal words - WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following defi[...]

  • Page 7

    SAFTEY 86011370 NUWAVE 10/13/07 2-3 GROUNDING INSTRUCTIONS THIS PRODUCT IS FOR COMMERCI AL USE ONLY. ELECTRICAL: The amp, hertz, and voltage are listed on the data label found on each machine. Using voltages a bove or below those indicated on the data label will cause serious dama ge to the motors. EXTENSION CORDS: If an extension cord is used, the[...]

  • Page 8

    SAFETY 86011370 NUWAVE 05/01/07 2 - 4 SAFETY LABEL LOCATION The following WARNING LABEL(S) are found on your cleaning unit . These labels point out important Warni ngs and Cautions which should be followed at all times. Failure to follow warnin gs and cautions could result in fatality, personal injury to yourself and/or others, or property damage. [...]

  • Page 9

    TECHNICAL SPECIFICATIONS 86011370 NUWAVE 03/27/08 3-1 ITEM DIMENSION/CAPACITY Rated Amperage (120V) 15 AMPS Rated Amperage (230V) 7.5 AMPS Brush Motor 0.5 HP (373 W) Bag Capacity 792 in³ (13 L) Brush Two 25.5 in. (647mm) by 4 in. (10 mm) diameter Brush Speed (120 V) 1550 RPM Brush Speed (230 V) 1350 RPM Maximum flow rate of machine 129 cfm (61 L/s[...]

  • Page 10

    OPERATION 86011370 NUWAVE 05/01/07 3 - 2 CONTROLS & COMPONETS 1. Main handle Adjust for operator comfort and storage. 2. Handle Adjustment Lever Adjusts for operator comfort and storage. 3. Vac on/off switch. Turns on and off vac motor. 4. Brush Motor Circuit Brea ker Protects brush motor from overheating. 5. Vac Motor Circuit Breakers Protects[...]

  • Page 11

    OPERATION 86011370 NUWAVE 05/01/07 3 - 3 7. Intake Filter. Filters intake air for extend vacuum moto r life. 8. Filter Bag Cover Raises to allow access to filter bag and vacu um motors. 9. Filter Bag Basket Locates filter bag for maximum fill efficiency and easy changing. 10. Filter Bag Lift out easily for service. 11. Accessory Port Lift port to a[...]

  • Page 12

    OPERATION 86011370 NUWAVE 05/01/07 3 - 4 SET UP 1. Take machine out of storage position b y lowering onto all four wheels. 2. A djust handle to comfortable position at wai st level by opening adjustment lever on left side of machin e and moving handle. Lock back into position by closi ng adjustment lever. 3. Install filter bag inside the main body [...]

  • Page 13

    MAINTENANCE 86011370 NUWAVE 05/01/07 3 - 5 HOW IT OPERATES This machine is a portable, easy to use wide area vacuum designed for use indoo rs, in a commercial or light industrial environment. When operating as a carpe t vacuum, soil is lifted from the carpet surface by two counter-rotating brushes and carried into a remov able bag by the vacuum mot[...]

  • Page 14

    MAINTENANCE 86011370 NUWAVE 07/16/07 4 - 1 1. Primary Drive Belt 2. Brush Motor Assembly 3. Belt Guard 4. Brush Deck Assembly 5. Vacuum Hose 6. Hose Clamp 7. Brush Deck Mounting Bolts 8. Drive Housing Cover Plate 9. Secondary Timing Belt 10. Drive Housing 11. Belt Tensioning Nut 12. Belt Tensioning Bracket 13. Retaining Clips 1 2 3 4 5 6 7 8 9 10 1[...]

  • Page 15

    MAINTENANCE 86011370 NUWAVE 10/13/07 4 - 2 Brush PN: 1254 3 Brush PN: 12540 DRIVE END FRONT BRUSH REAR BRUSH BRUSH INSTALLATION LABEL RETAINING CLIPS NOTE: The following servi ce item s should be per- formed by an authorized serv ice facility or authorized service personnel. All parts referred to in these instructions can be identified by using the[...]

  • Page 16

    MAINTENANCE 86011370 NUWAVE 05/01/07 4 - 3 BELT REPLACEMENT The primary drive belt and secondary b elt should be replaced if they are damaged or bro ken. To determine if a belt is damaged or broken, there will be a noticeable drop in the performa nce of the machine or the brushes will not spin wh en the machine is turned on. PRIMARY DRIVE BELT REPL[...]

  • Page 17

    MAINTENANCE 86011370 NUWAVE 05/01/07 4 - 4 SECONDARY BELT REPLACEMENT The secondary belt can be acce ssed from the under side of the machine. 1. Unplug power co rd. 2. Adjust handle into the vertical position and lock the cam lever. Tilt machine on it’s back using the handle to support it’s position.. 3. Remove belt guard by loosening the (2) m[...]

  • Page 18

    MAINTENANCE 86011370 NUWAVE 05/09/08 4 - 5 REMOVE VAC MOTOR AND FILTERS . 1. Unplug power co rd. 2. Open cover. 3. Remove (6) screws from vacuum motor retaining plate. 4. Remove (8) screws from vac motor brackets, (4) each bracket. 5. Lift vacuum motors out of machine body . VACUUM MOTOR CARBON BRUSHES REPLACEMENT Carbon Brushes If armature commuta[...]

  • Page 19

    MAINTENANCE 86011370 NUWAVE 05/09/08 4 - 6 DAILY MAINTENANCE 1. Unplug power co rd. 2. Shake down the contents of the bag daily . 3. Check power cord for dam aged or frayed insulation. 4. Check for and remove any lint or debri s around brush and bru sh h ousing. REGULAR/PERIODIC MAINTENANCE 1. Unplug power co rd. 2. Every 4 to 6 months remove wheel[...]

  • Page 20

    MAINTENANCE 86011370 NUWAVE 05/01/07 4 - 7 SERVICE SCHEDULE MAINTENANCE DAILY WEEKLY MONTHLY QUARTERLY Check bag and replace if necessa ry * Check filters and repla ce if necessary * Check hose s f or wear, bloc kag es, or damage * Inspect base for clogs * Check vac no zzl e for clogs; remove clogs with fingers (if appropriate) * Check major gasket[...]

  • Page 21

    86011370 NUWAVE 05/30/07 Parts List[...]

  • Page 22

    BRUSH DECK 86011370 NUWAVE 11/01/07 5-1[...]

  • Page 23

    BRUSH DECK 86011370 NUWAVE 11/01/07 5-2 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86293390 - 8 SCR, M5 X .8 X 15 SHCS GR 10.9 BLK 2 86137300 87084 8 WASHER, M8 FLAT DIN125A PLT 3 86173350 87515 5 WASHER, M5, FLAT, ISO7089, SS 4 86290110 - 1 NOZZLE, VACUUM, DECK 5 86218140 35366 2 GASKET, VAC NOZZLE 6 86270830 57023 5 NUT, 5/16-1[...]

  • Page 24

    BRUSH MOTOR 86011370 NUWAVE 10/13/07 5-3 4 5 6 7 8 9 1 0 1 1 1 2 1 3 1 4 1 5 1 1 6 1 7 2 3 A 5 6 7 3 B[...]

  • Page 25

    BRUSH MOTOR 86011370 NUWAVE 11/01/07 5-4 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86216750 20098 2 CLAMP, WORM GEAR 40-64MM 2 86293380 - 4 SCR, 5/16-18 X 3/4, CARR GR 10.9 3A 86222120 53274 1 MOTOR, 115V, 0.5HP, INDUCTION WITH CAPACITORS 3B 86222150 53279 1 MOTOR, 230V, .5HP, INDUCTION 4 86012580 - 1 BRACKET, CAPACITOR, MOTOR M[...]

  • Page 26

    CONTROL PANEL 86011370 NUWAVE 10/13/07 5-5 13 14 12B 11A 11C 7 15 1 2 3 4 5 6 8 9 10 11B 12A 16[...]

  • Page 27

    CONTROL PANEL 86011370 NUWAVE 10/13/07 5-6 F PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86172640 57507 1 NUT, M8, NYLOCK, ISO7040, SST 2 86173300 87495 1 WASHER, M8, FLAT ISO7089, SST 3 86224730 73939 1 SPRING, COMP, 12MM OD X 12.7MM 4 86215410 140416 3 BOOT, CIRCUIT BREAKER MP/MB 5 86007130 72128 1 SWITCH, DPDT 2-POSITION ROCKER 6 8[...]

  • Page 28

    COVER 86011370 NUWAVE 11/05/08 5-7[...]

  • Page 29

    COVER 86011370 NUWAVE 11/05/08 5-8 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86217470 270800 1 COVER, ACCESSORY PORT 2 86218300 36250 1 GASKET, ACCESSORY PORT COVER 3 86173330 87513 5 WASHER, M5, FLAT, ISO7093, SS 4 86293360 - 1 SCR, M5X12 GR 8.8, PLT 5 86293390 - 2 SCR, M5X15 SHCS, GR 10.9 BLK 6 86173350 87515 2 WASHER, M5, FLA[...]

  • Page 30

    DECAL 86011370 NUWAVE 10/13/07 5-9[...]

  • Page 31

    DECAL 86011370 NUWAVE 10/13/07 5-10 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86221460 501207 1 LABEL, CONTROL PANEL VACUUM 2 86221530 501243 1 LABEL, NUWAVE RT 3 86221540 501244 1 LABEL, NUWAVE LT 4 86004970 50990 1 LABEL, WINDSOR LOGO DOMED 5 86012590 - 1 LABEL, BRUSH INSTALLATION[...]

  • Page 32

    FRAME 86011370 NUWAVE 10/13/07 5-11[...]

  • Page 33

    FRAME 86011370 NUWAVE 11/01/07 5-12 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86274860 70311 18 SCR. M8X20 HHMS 2 86137310 87098 18 WASHER, M8 SPLIT LOCK 3 86137280 87054 20 WASHER, M8 FLAT DIN125A PLT 4 86295660 - 1 WELDMENT, HANDLE BRACE 5 86295780 - 2 M8X40 HHCS GR 8.8 PLT 6 86226050 89279 2 WHEEL, 9.75” X 1.5” 7 86225730[...]

  • Page 34

    HANDLE 86011370 NUWAVE 11/01/07 5-13[...]

  • Page 35

    HANDLE 86011370 NUWAVE 10/13/07 5-14 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86218970 41593 1 HOOK, CORD, CONSOLE 2 86298140 - 1 CONSOLE, TRIMMED, BLU 3 86218600 38346 1 HANDLE, MAIN, MOLDED GRIP 4 86293400 - 4 SCR, M5X12 SHCS GR 10.9 PLT 5 86215630 14878 1 BRACKET, LEVER, CONSOLE 6 86224540 73588 4 SPACER, 8.5 ID X 45L 7 8621[...]

  • Page 36

    HOUSING 86011370 NUWAVE 11/01/07 5-15[...]

  • Page 37

    HOUSING 86011370 NUWAVE 11/05/08 5-16 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86222230 58010 1 NET, CARGO, MOLDED 2 86292430 - 11 CLIP, TREE, FASTENER 3 86297590 - 6 SCR, M8X25 FHCS, BLK 4 86218940 41570 2 HINGE, BODY 5 86291240 - 1 RAIL, GLIDE, EXTRUDED 6 86215900 140952 1 BRKT, BODY/HINGE MOUNT 7 86137280 87054 4 WASHER, M8 [...]

  • Page 38

    VACUUM 86011370 NUWAVE 11/05/08 5-17[...]

  • Page 39

    VACUUM 86011370 NUWAVE 11/05/08 5-18 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1A 86225510 53817 2 VAC MOTOR, 120V 5.7 1ST TF 120V ONLY 1B 86225520 53819 2 VAC MOTOR, 230V 5.7 1ST TF 230V ONLY 2 86218310 36251 2 GASKET, 5.50OD X 3.85ID X .06 3 86223070 62978 1 PLATE, MOUNT, VAC MOTOR 4 86293430 - 10 SCR, M6X16 HHMS G R 10.9 PLT 5 [...]

  • Page 40

    WIRING DIAGRAM-120V 86011370 NUWAVE 110/01/07 5-19 BLU RED WHT WHT GRN BLK VACUUM SWITCH WHT RED BLU BRN BLK GRN GRN POWER CORD VAC MOTOR CIRCUIT BREAKER 8A INDICATOR LIGHT SWITCH ACCESSORY PORT SWITCH WHT BLK GRN GRN CONTROL PANEL MACHINE 150 F 25 F CIRCUIT BREAKER 8A CIRCUIT BREAKER 8A VAC MOTOR 4 5 3 2 2 2 1 6 7 7 4 LEVER BRACKET 5 BRUSH MOTOR W[...]

  • Page 41

    WIRING DIAGRAM-120V 86011370 NUWAVE 11/01/07 5-20 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86266900 880095 1 WIRE, 5” BLK/14 76029 X 76029 2 86268400 88301 3 WIRE, 3” BLK/14 76029 X 76050 3 86218860 41579 1 HARNESS, MAIN VACUUM 4 86267290 880262 2 WIRE, 14” GRN/18 76008 X 76011 5 86268210 88205 2 WIRE, 15” GRN/18 76008 [...]

  • Page 42

    WIRING DIAGRAM-230V 86011370 NUWAVE 11/01/07 5-21[...]

  • Page 43

    WIRING DIAGRAM-230V 86011370 NUWAVE 11/01/07 5-22 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86266900 880095 6 WIRE, 5” BLK/14 76029 X 76029 2 86268400 88301 2 WIRE, 3” BLK/14 76029 X 76050 3 86218860 41579 1 HARNESS, MAIN, VACUUM 4 86267290 880262 1 WIRE, 14” GRN.18 76008 X 76011 5 86268210 88205 3 WIRE, 15” GRN/18 76008[...]

  • Page 44

    SUGGESTED SPARE PARTS 86011370 NUWAVE 10/13/07 5-23 REF PART NO. PRV NO. DESCRIPTION SERIAL NO. FROM NOTES: 1 86216120 12543 BRUSH, 25.5 X 4.0 OD, FRONT 2 86216110 12540 BRUSH, 25.5 X 4.0 OD, REAR 3 86215310 11056 BELT, TIMING, 5MM X 15MM X 575 4 86291380 - BELT, 290J6, MICRO-V 5A 86215670 140839 BREAKER, 8A VD E CIRCUIT 120V ONLY 5B 86215710 14104[...]

  • Page 45

    86011370 NUWAVE 08/11/08 OPTIONS[...]

  • Page 46

    HOLSTER-OPTION 86011370 NUWAVE 08/11/08 6-1[...]

  • Page 47

    HOLSTER - OPTION 86011370 NUWAVE 09/19/08 6-2 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86308710 - 1 ASSY, HOSE 2 86141550 5045HG 1 EXTENSION TUBE 3 86305100 - 1 WIRE FORM, HOLSTE R 4 86276850 70745 4 SCR, #10 X 5/8 PPHST HI LO BLK[...]

  • Page 48

    NOTES: 86011370 NUWAVE 08/11/08 6-3[...]