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Windsor SC20 manual

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Table of contents for the manual

  • Page 1

    Read these instructions before using the machine Bitte lesen Sie diese Anleitungen, bevor Sie die Maschine in Gebrauch nehmen MODELS: SC20 SCC20 10052190 10052230 SC20T SCC20T 10052200 10052240 SCX20T SCXC20T 10052370 10052420 Operating Instructions Bedienungsanleitung 86038350 01/29/07 PRV NO. 98712 BA WALK BEHIND SCRUBBER IPX4[...]

  • Page 2

    MACHINE DATA LOG/OVERVIEW SABER (SC) 86038350 01/29/07 2 For the name and address of your dealer contact: Windsor Industries YOUR DEALER Name: ____________________ ___________________________________ ______________________________ _____________ Address: __________________ ___________________________________ ______________________________ __________[...]

  • Page 3

    TABLE OF CONTENTS SABER (SC) 86038350 01/29/07 3 Machine Data Log/Overview. ........................ 2 Table of Contents .......................................... 3 HOW TO USE THIS MANUAL How to use this Manual. ................................ 1-1 SAFETY Important Safety Instructions ........................ 2-1 Hazard Intensity Level. ..........[...]

  • Page 4

    HOW TO USE THIS MANUAL SABER (SC) 86038350 01/29/07 1-1 This manual contains the f ollowin g sections: - HOW TO USE THIS MANUAL - SAFETY - OPERATIONS - MAINTENANCE - PARTS LIST The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts. Parts may be ordered from authori zed Windsor dealers. [...]

  • Page 5

    SABER (SC) 86038350 01/29/07 2-1 IMPORTANT SAFETY INSTRUCTIONS When using an battery powered appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. To reduce the risk of fire, electric shock, or injury: Use only indoors. Do not use outdoors or expose to rain. Use only as descri[...]

  • Page 6

    HAZARD INTENSITY LEVEL SABER (SC) 86038350 01/29/07 2-2 The following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVEL There are three levels of hazard in tensity identified by signal words - WARNI NG and CAUTION and FOR SAFETY . The level of hazard intensity is determined by the following definition[...]

  • Page 7

    SAFETY LABEL LOCATION SABER (SC) 86038350 01/29/07 2-3 NOTE: These drawings indicate the location of safet y labels on the machine . If at any time the labels becom e illegible, promptly replace them. SAFETY DECAL 86252530 PRV NO. 81494 BATTERY C AUTION 86252520 PRV NO. 80885 CAUTION Explosive Gas is Given Off By Batteries During Charge. Cover Open[...]

  • Page 8

    TECHNICAL SPECIFICATIONS SABER (SC) 86038350 01/29/07 3-1 ITEM DIMENSION/CAPACIT Y Nominal power – non-traction model 1100 W Nominal power – traction model 1200 W Rated Voltage 24VDC Rated Amperage – non-traction model 45 Amps Rated Amperage – traction model 50 Amps Batteries 2 x 12 Volt 105-130-195 AH @ 20hr rate Scrub Brush Motor .75 hp ([...]

  • Page 9

    TECHNICAL SPECIFICATIONS SABER (SC) 86038350 01/29/07 3-2 ITEM MEASURE Height 43 in. ( 109.2 cm) Length 54 in. (137.1 cm) Width without squeegee 22 in. (55.9 cm) Width of squeegee 31 in. ( 78.7 cm) Width of scrub path 20 in. (51 cm) SPECIAL NOTES: The A-weighted sound pressure level emitted by the appliance was measured to be 72.5 dBA. This is a sp[...]

  • Page 10

    HOW THE MACHINE WORKS SABER (SC) 86038350 01/29/07 3-3 The Saber Compact is a battery powered, hard floor scrubber intended for commercial use. The appliance applies a cleaning solution onto a hard floor, scrubs the floor with a brush, and then vacuums the soiled water back into the recovery tank. The machine's primary systems are the solution[...]

  • Page 11

    COMPONENTS SABER (SC) 86038350 01/29/07 3-4 1. Control Panel 2. Control Handle 3. Recovery Tank 4. Recovery Tank Drain Hose 5. Scrub Head 6. Scrub Brush Access Cover 7. Solution Tank 8. Solution Tank Cover 9. Solution Tank Drain Hose 10. Solution Strainer 11. Solution Tank Support Arm 12. Squeegee 13. Vacuum Motor 8 2 1 4 9 12 3 10 13 11 5 7 6[...]

  • Page 12

    CONTROLS – NON-TRACTION SABER (SC) 86038350 01/29/07 3-5 1. Brush Switch 2. Brush Lift Lever 3. Vacuum Switch 4. Squeegee Lift Lever 5. Solution Control Lever 6. Battery Charge Level Indicator 7. Hour Meter (Optional) 8. Circuit Breakers 6 2 4 3 1 5 2% 8 7[...]

  • Page 13

    CONTROLS – NON TRACTION SABER (SC) 86038350 01/29/07 3-6 1. BRUSH SWITCH Controls the scrub brush motor. To turn scrub brush on, press the top of the switch. To turn scrub brush off, press the bottom of the switch. 2. BRUSH LIFT LEVER Raises and lowers the brush. To lower the brush, lift the lever from the notch, move to the left, then lower. To [...]

  • Page 14

    CONTROLS - TRACTION SABER (SC) 86038350 01/29/07 3-7 1. Solution Control Knob 2. Brush Switch 3. Brush Lift Lever 4. Vacuum Switch 5. Squeegee Lift Lever 6. Key Switch 7. Propel Buttons (Normally Forward) 8. Reverse Propel Button 9. Speed Control Knob 10. Battery Charge Level Indicator 11. Emergency Shut Off Switch (Optional) 12. Hour Meter (Option[...]

  • Page 15

    CONTROLS - TRACTION SABER (SC) 86038350 01/29/07 3-8 1. SOLUTION CONTROL KNOB Controls solution flow to scrub deck. To increase flow, rota te knob clockwise. To decrease flow, rotate knob counterclockwise. If the brush motor is turned off or the direction control lever is in neutral, the flow is automatically interrupt ed until the motor is turned [...]

  • Page 16

    CONTROLS - TRACTION SABER (SC) 86038350 01/29/07 3-9 9. SPEED CONTROL KNOB Controls the speed of the machine. To increase speed, rotate knob clockwise. To decrease speed, rotate knob counterclockwise. 10. BATTERY CHARGE LEVEL INDICATOR Indicates the charge level of the batteries. The meter display is divided into 10 vertical bars. Bars illuminated [...]

  • Page 17

    MACHINE OPERATION SABER (SC) 86038350 01/29/07 3-10 PRE-RUN MACHINE INSPECTION Do a pre-run inspection to find possible problems that could cause poor performance or lost time from breakdown. Follow the same procedure each time to avoid missing steps. NOTE: See maintenance section for pre-run machine inspection checklist items. STARTING MACHINE NOT[...]

  • Page 18

    MACHINE OPERATION SABER (SC) 86038350 01/29/07 3-11 TO BEGIN SCRUBBING When operating the machine around people, pay close attention for unexpected movement. Use extra caution around children. Flammable liquids and/or reactive metals can cause explosions or fire! Do not pick up. 1. Turn the machine power on. 2. Lower the squeegee. 3. Turn the vacuu[...]

  • Page 19

    MACHINE OPERATION SABER (SC) 86038350 01/29/07 3-12 EMPTYING AND CLEANI NG TANKS 1. Park the machine next to a floor drain. Drain hoses are on the rear of the machine. 2. Turn the machine power off. SOLUTION TANK 1. Unhook the small drain hose from the retainer. Unscrew the T-handle plug enough to loosen it, then lower the hose in the direction of [...]

  • Page 20

    MAINTENANCE SABER (SC) 86038350 01/29/07 4-1 BATTERIES The batteries provide the power to operate the machine. The batteries require regular maintenance to keep t hem operating at peak efficiency. The machine batteries will hold their charge for long periods of time, but they can only be charged a certain number of times. To get the greatest life f[...]

  • Page 21

    MAINTENANCE SABER (SC) 86038350 01/29/07 4-2 CHECKING BAT TERY SPECIFIC GRAVITY Use a hydrometer to check the battery specific gravity. CHECKING GRAVITY A. Hydrometer B. Battery NOTE: Do not take readings immediately after adding distilled water, if the water and acid are not thoroughly mixed, the reading may not be accurate. Check the hydrometer r[...]

  • Page 22

    MAINTENANCE SABER (SC) 86038350 01/29/07 4-3 4. Check the electrolyte level in each battery cell. Before charging, add just enough distilled water to cover the plates. After charging is complete, add just enough distilled water to bring up the level to the indicator ring. If the water level is too high before charging, normal expan sion rate of the[...]

  • Page 23

    MAINTENANCE SABER (SC) 86038350 01/29/07 4-4 SCRUB BRUSHES NOTE: All original equipment brushes a re equi pped with “Perform Alert © ”. This feature will tell the operator when it is time to replace the scrub brush. “Perform Alert © ” brush es have pre-trimm ed bright yellow tufts to indicate the length of a worn out brush. When the tufts[...]

  • Page 24

    MAINTENANCE SABER (SC) 86038350 01/29/07 4-5 SCRUB BRUSHES NOTE: All original equipment brushes a re equi pped with “Perform Alert © ”. This feature will tell the operator when it is time to replace the scrub brush. “Perform Alert © ” brush es have pre-trimm ed bright yellow tufts to indicate the length of a worn out brush. When the tufts[...]

  • Page 25

    MAINTENANCE SABER (SC) 86038350 01/29/07 4-6 SQUEEGEE BLADES The front squeegee blade allows solution to pass through channels in the blade into the squee gee assembly while maintaining vacuum to provide lift. The rear blade wipes the floor to a nea r dry condition. It is important the rear blade be in good condition to properly do its job. Check b[...]

  • Page 26

    MAINTENANCE SABER (SC) 86038350 01/29/07 4- 7 TO ADJUST SQUEEGEE PITCH 1. Choose a smooth, level surface. Turn “ON” the key switch and v a cuum switch. Lower t h e squeegee and drive forward at least 2 feet (60cm.). 2. With the squeegee down, stop the machine. Do not allow machine to roll back. FOR SAFETY: Before le av ing or servicing the mach[...]

  • Page 27

    MAINTENANCE SABER (SC) 86038350 01/29/07 4-8 SERVICE SCHEDULE MAINTENANCE DAILY WEEKLY MONTHLY 100 HRS 200 HRS Check batteries after cha rging; add water if necessary * Check pad wear to prevent buildup of chemicals * Check linkages and co nnectors for wear and damage * Check hos es for wear , blockages , or damage * Clean squeegee; check fo r adju[...]

  • Page 28

    MACHINE TROUBLESHOOTING SABER (SC) 86038350 01/29/07 4-9 PROBLEM CAUSE SOLUTION Poor or no water pick-up Debris caught on squeegee Remove debris Worn squeegee blades Replace squeegee blades Vacuum hose clogged Clear obstruction from hose Vacuum hose disconnected from squeegee or recovery tank Reconnect vacuum hose Vacuum hose damaged Replace vacuum[...]

  • Page 29

    MACHINE TROUBLESHOOTING SABER (SC) 86038350 01/29/07 4-10 PROBLEM CAUSE SOLUTION Little or no solution flow to the floor Solution tank empty Fill solution tank Solution flow turned off or set too low Turn on or increase flow setting Solution strainer plugged Clean solution strainer Solution hoses obstructed Clear obstruction from hose Solution sole[...]