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Woods Equipment 8100 manual

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Table of contents for the manual

  • Page 1

    PN-51210 (Re v . 7/98) operator's manual INCLUDES SERVICE INFORMATION MODEL 8000 & 8100 CHIPPER[...]

  • Page 2

    PN-51210 (Re v . 7/98) W OODS Model Number Serial Number Owner's Record Please take a moment to record the following information about your chippe r . If you need to call for assistance, please be ready to provide your model and serial numbers. This information will allow us (or your dealer) to help you more quickly when you call. Dear Woods C[...]

  • Page 3

    1 PN-51210 (Rev . 7/98) C ONTENTS Safety Instructions .............................................................. 2 Safety Decals ............................................................................. 6 Assembly ........................................................................... 7 Attach Chipper Chute .............................[...]

  • Page 4

    2 PN-51210 (Rev . 7/98) This chipper is designed and tested to offer reasonably safe service. Failure to operate it in accordance with the following safety instructions MAY RESULT IN PERSONAL INJURY! • Read the owners manual before operating this equipment. • Do not allow children to operate this equipment. • Do not operate this equipment in [...]

  • Page 5

    3 PN-51210 (Rev . 7/98) S AFETY I NSTRUCTIONS • Visually check that all screws, nuts, bolts, and other fasteners are properly secured before starting the machine. Check all screws, nuts, bolts, and other fasteners once every 10 hours of operation for proper tightness to insure everything is in proper working condition. • Empty the cutting chamb[...]

  • Page 6

    4 PN-51210 (Rev . 7/98) S AFETY I NSTRUCTIONS • P ut transmission in neutral or park and disengage before starting tractor . W ARNING: This chipper is designed to be used with tractor PTO's rated at 20 to 60 horsepower . Using this chipper with PTO's above 60 horsepower may cause belt and machine damage in overload conditions. Additiona[...]

  • Page 7

    5 PN-51210 (Rev . 7/98) Safe Storage • Disengage PTO when this equipment is stopped for servicing, inspection, storage, or to change an accessory . • Store the machine out of reach of children. Clear debris from inside the machine and store in a dry area for storage periods of three months or more. • Keep hydraulic hoses, electric cords, chai[...]

  • Page 8

    6 PN-51210 (Rev . 7/98) S AFETY D ECALS Safety Decals Safety and instruction decals are located on the chipper frame and engine. Replace any damaged or unreadable decal. NOTE: See parts drawings and lists for location of safety decals on the chipper frame. PN 51284 PN 51312 PN 51373 PN 51281 PN 51361 PN 51375 PN 57835, French Safety Decal Kit[...]

  • Page 9

    7 PN-51210 (Rev . 7/98) A SSEMBLY For instructions on assembling the hydraulic feed kit, see page 20. Do not operate this unit without the chipper chute correctly installed. Rotating cutting blades can cause serious personal injury . 1. Remove chipper from shipping crate. Place unit on a level surface before attempting to assemble. See torque chart[...]

  • Page 10

    8 PN-51210 (Rev . 7/98) A SSEMBLY 1. Slide the chute extension tray over the chipper chute as shown in figure 2 after mounting the chute to the chipper frame. Make sure you position the lip on the extension tray behind the lip on the chipper chute. Align the five bolt holes in the chute extension tray with the bolt holes in the hinge. 2. Insert fiv[...]

  • Page 11

    9 PN-51210 (Rev . 7/98) A SSEMBLY 1. Remove the clevis assembly from the hydrostatic control cable end (see figure 4). Remove one nut on the cable end. Insert the cable end into the hole in the cable anchor weldment. Replace the nut and the clevis assembly . 2. Attach the clevis assembly to the center hole on the feed control lever . 3. Adjust the [...]

  • Page 12

    10 PN-51210 (Rev . 7/98) 6 4 7 2 1 5 PTO Model Controls Figure 5 1. Three pt. Hitch Connection: Mounts chipper to tractor 3 pt. hitch. Connect direct for category 1. 2. PTO Shaft: Connects chipper to tractor PTO shaft. Avoid driveline angles over 20 degrees on PTO shaft when unit is in use. 3. Drive Belt Shield: Never remove shield while machine is[...]

  • Page 13

    11 PN-51210 (Rev . 7/98) O PERATION T elescoping T ype 20 to 28 inches will leave at least 4 inches overlap Figure 6 CA UTION: W ear safety glasses at all times when operating the machine. Do not wear loose fitting clothing. The operator should always wear heavy boots, gloves, pants, and shirt. Use common sense and practice safety to protect yourse[...]

  • Page 14

    12 PN-51210 (Rev . 7/98) O PERATION W ARNING: Keep face and body away from the feed opening. Do not over reach. Keep proper balance and footing at all times. The W oods chipper is designed to chip a variety of materials into a more readily decomposing or handled condition. The following guidelines can be used to help you get started. Please read an[...]

  • Page 15

    13 PN-51210 (Rev . 7/98) Service and Maintenance Schedule Before Each Use Every 10 Hours Every 25 Hours Every 50 Hours Every 100 Hours Every 200 Hours Every 300 Hours Every 800 Hours Every 1 years Interval Check Nuts & Bolts (Entire machine) Hydraulic Filter Element Check Sharpness of Chipper Blades Grease Bearings and Pivots Indicates first ho[...]

  • Page 16

    14 PN-51210 (Rev . 7/98) S ERVICE AND M AINTENANCE 45 ⋅ ⋅ ⋅ ⋅ ⋅ t s t t 0.38 Figure 7 Sharpening Edges WARNING: Shut off P T O and make sure all moving parts have come to a complete stop before inspecting or servicing any part of the machine. The chipping blades are sharp! Use care when working on machine to avoid injury. W ARNING: The ro[...]

  • Page 17

    15 PN-51210 (Rev . 7/98) sharpened by a professional. Be careful when grinding if using a bench grinder so the blade material does not get too hot and change colorthis will remove the blade's special heat treated properties. Use short grinding times and cool with water . Remove an equal amount off each blade to maintain balance. Replace the[...]

  • Page 18

    16 PN-51210 (Rev . 7/98) S ERVICE AND M AINTENANCE Check the condition of the drive belts annually or after every 30 hours of operating, whichever comes first. Replace cracked, frayed, or worn belts. Proceed as follows to replace or adjust the drive belt: 1. Disengage PTO and shut off tractor engine. 2. Remove PTO shaft from tractor; disconnect mac[...]

  • Page 19

    17 PN-51210 (Rev . 7/98) 1. Remove two 3/8" retaining bolts holding access cover to main frame assembly . Tilt access cover over to allow rotor access. 2. Remove large belt guard (three 5/16" bolts). 3. Loosen bolts on hydraulic pump and remove hydraulic pump belt. Remove the bushing and pulley from the rotor shaft using the push bolts fr[...]

  • Page 20

    18 PN-51210 (Rev . 7/98) Important! Check the bolts on the following for correct torque (75 ft. lbs.) every 10 hours of operation:  Hydraulic feed roller bearing  Hydraulic motor mounting  Chipper rotor bearing  Chipper blades  Rotor paddles  Chipper anvil W arning: F ailure to maintain proper fastening torque (75 ft. lbs.) on bol[...]

  • Page 21

    19 PN-51210 (Rev . 7/98) Install the Roller Assembly 1. Remove the bolts fastening the chipper chute to the rotor housing weldment. 2. Remove the chipper chute mounting plate. 3. Hold the roller assembly up to the rotor housing weldment. Secure the roller assembly with 3/8" x 1-1/2" bolts, washers, and nuts. 4. Attach the chipper chute to[...]

  • Page 22

    20 PN-51210 (Rev . 7/98) H YDRAULIC F EED I NSTALLATION Install the 6.6" Pulley 1. Remove the chipper drive belt guard. 2. Put the 6.6" pulley on the rotor shaft end. 3. Place the 1.75" bushing on the rotor shaft and put the 3/8" x 1/4" key into the bushing slot. Do not tighten the bushing yet. Mount the Hydrostatic Pump 1.[...]

  • Page 23

    21 PN-51210 (Rev . 7/98) 2. Thread the cable end into the cable pivot pin. Insert the pivot pin into the hole in the pump control arm. Secure the pivot pin with a 1/4" washer and a 3/32" x 3/4" cotter pin. 3. Place the cable clamp shim and clamp on the cable exterior (as shown on page 20). Secure the cable, clamp, and shim to the cab[...]

  • Page 24

    22 PN-51210 (Rev . 7/98) Handle pressurized hydraulic fluid carefully . Escaping pressurized hydraulic fluid has sufficient force to penetrate skin causing serious injury . This fluid may also be hot enough to burn. Serious infection or reactions can develop if proper medical treatment is not administered immediately . Premium hydraulic fluids cont[...]

  • Page 25

    23 PN-51210 (Rev . 7/98) H YDRAULIC F EED O PERATION I NSTRUCTIONS 1. Engage the PTO. Bring the chipper up to operating speed. See the operation section for starting, operation, and stopping instructions. 2. Engage the hydraulic feed by moving the control arm as shown in figure 11 below . The feed rate increases as the arm is moved in the forward d[...]

  • Page 26

    24 PN-51210 (Rev . 7/98) NOTE: Check the reservoir daily for proper fluid level, the presence of water (noted by a cloudy to milky appearance or free water in bottom of reservoir), and rancid fluid odor (excessive heat). The hydrostatic pump normally does not require regular fluid changes. Change the system filter at 250 hour or annual intervals. C[...]

  • Page 27

    25 PN-51210 (Rev . 7/98) Problem 1 . Rotor does not turn 2 . Hard to feed chipper or excessive power needed to chip 3 . Chipper requires excessive power or stalls 4 . Drive belts squealing or smoking 5 . PTO will not turn or has slow RPM's 6 . Vibration while running Suggested Remedies a ) Use branch or similar object to clear discharge. b ) C[...]

  • Page 28

    26 PN-51210 (Rev . 7/98) 1 . 51458 Disk, Chipper 1 2 . 51474 Collar , Chipper Lock 1 3 . 51459 Blade, Chipper 4 4 . 51460 Paddle, Big Chipper 4 5 . 51464 Weldment, Chipper Rotor Shaft 1 6 . 51461 Plate, Chipper Bottom 1 7 . 51462 Base, Chipper Chute 1 8 . 51463 Bearing Bracket, Right 1 9 . 51682 Decal, Woods 8000 Chipper 1 51982 Decal, Woods 8100 C[...]

  • Page 29

    27 PN-51210 (Rev . 7/98) Chute and Rotor Assembly Diagram C HUTE AND R OTOR A SSEMBLY D IAGRAM[...]

  • Page 30

    28 PN-51210 (Rev . 7/98) N o . Part No. Description Q t y. No. Part No. Description Qty . 1 2 . 5 15 1 4 Grease Zerk 1/4" Drive Ball 2 13. 6 0 8 K e y, 3/8" SQ X 2" LG Plain 3 1 4 . 5 1 27 9 Pin, Lift Arm 7/8 X 5" LG 2 1 5 . 5 12 8 0 Pin, T op Link 3/4 X 4-1/2" LG 1 1 6 . 5 1 2 7 6 Pin Lynch 7/16 X 5/8" 3 1 7 . 51 28 1[...]

  • Page 31

    29 PN-51210 (Rev . 7/98) 23 . 51405 Spacer , .75 X 1.18 1 24 . 51508 Assy , Upper Belt Guard & Decal (17) 1 25 . 51322 Bushing, SD 1-3/4" 1 26 . 51419 Joint Shield Weldment 1 2 7. 51480 Weldment, Idler Arm 1 28 . 51490 Cover , Hose Access 1 29 . 51503 Shield, Shaft 1 30 . 51504 Plate, Spring Anchor 1 3 1 . 3379 Bolt 1/2 X 1-1/2 GR5 Hex Cap[...]

  • Page 32

    30 PN-51210 (Rev . 7/98) Hydraulic Feed Assembly Diagram H YDRAULIC F EED A SSEMBLY D IAGRAM[...]

  • Page 33

    31 PN-51210 (Rev . 7/98) H YDRAULIC F EED A SSEMBLY D IAGRAM[...]

  • Page 34

    32 PN-51210 (Rev . 7/98) 1 . 51476 Weldment, Roller Support 1 2 . 51477 W eldment, T op Grab R oller 1 3 . 51479 Weldment, Roller Slide 1 4 . 51478 Bearing, Roller Slide 2 5 . 51486 W eldment, T op Roller Cover 1 6 . 51487 Shield, Coupler 1 7 . 51256 Coupler 1-1/4" Shaft 1 8 . 51522 Weldment, Control Pivot 1 9 . 51493 Weldment, Control Arm 1 1[...]

  • Page 35

    33 PN-51210 (Rev . 7/98) Specifications Height (to discharge) Frame Width Frame Length Overall Size Chute Size Frame Material Feed System Discharge Maximum Chipper Capacity (dia.) Chipper Blade Qty . (*=tool steel) Rotor Speed Rotor Size Rotor Weight Rotor Shaft Diameter Drive T ype Belt Size (qty .) Spline Size Discharge Discharge Opening Specific[...]

  • Page 36

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  • Page 39

    PN-51210 (Re v . 7/98) Warranty Warranty Woods warrants each new Woods products to be free from defects in material and workmanship. This warranty is applicable only for the normal service life expectancy of the machine or components, not to exceed twelve consecutive months from the date of delivery of the new Woods product to the original purchase[...]

  • Page 40

    HEALTH WARNING GASOLINE, DIESEL, AND OTHER PETROLEUM PRODUCTS Harmful or fatal if swallowed. Long-term exposure to vapors has caused cancer in laboratory animals.  Avoid prolonged breathing of vapors.  Keep face away from nozzle and gas tank/container opening.  Never siphon by mouth. Failure to use caution may cause serious injury or illne[...]