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Woods Equipment TCH4500 manual

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Table of contents for the manual

  • Page 1

    OP E R A TO R ' S M A NU A L CHIPPER MAN0458 (Rev . 2/13/ 2012) T ested. Proven. Un beat able . TCH4500[...]

  • Page 2

    2 Introduction Gen’l (Re v . 12/5/ 201 1) T O THE DEALER : Assemb ly and prop er installati on of this product is the respons ibil ity of the Woods ® dea ler . Read manual in struc tions and safet y rules . Mak e su re all items on the Dealer ’s Pre-Del ivery and Deliver y Check Lists in the Ope rator ’s Manual are com pleted before r eleasi[...]

  • Page 3

    Introduction 3 MAN045 8 (9/23/ 2005) T ABLE OF CONTENT S INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 GENERAL INFO RMA TION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 SPECIFICA TIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [...]

  • Page 4

    4 Introduction MAN04 58 (9/23/20 05) GENERAL INFORMATION The pur pose of this man ual is to assi st you in oper- ating and maintaining y our chipp er . Rea d it care- fully . It furni shes in format ion and instruc tions tha t will help y ou ach ieve yea rs of depe ndable perfor- mance. T hese ins truct ions ha ve be en co mpiled from exten sive fi[...]

  • Page 5

    Safety 5 TCH4500 Sa fety Rules (7/8//2005) TRAINING  Saf e ty i nst ructi ons are i mpor tan t! Re ad all att achment and power unit manuals; follow all safety ru les and safety d ecal i nformat ion. (Rep lace- ment manua ls and safety d ecals ar e avai lable f rom your dealer . T o locat e your nearest dealer , chec k the Dealer Locator at www [...]

  • Page 6

    6 Safety TCH4500 Safe ty Rules (7/8/2005 ) (Safety R ules co ntinued from previous page)  Before performing any service or maintenanc e, lower equipmen t to ground or block se cu rely , turn off engine, remove key , and disconnect driveline fro m tr acto r PTO .  NEVER GO UND ERNEATH E QUIPMENT . Never place any part of the body underneath eq[...]

  • Page 7

    Safety 7 TCH4500 Sa fety Rules (7/8//2005)  Make sur e all safe ty decal s are installed. Replace if d amaged. ( See Saf ety Decal s sectio n for location.)  When lubricating telescoping PT O drives, keep fingers out of shie ld access slots to preven t injury .  Check blad e bol t s for p roper tor que after ever y 8 hours of operation. Ch[...]

  • Page 8

    8 Safety MAN 045 8 (9/ 23/ 200 5) SAFETY & INSTRUCTIONAL DECALS A TTENTION! BECOME AL ER T! Y OUR SAFETY IS INV OL VED! Replace Imme d iatel y If Damaged! A 1 1 - On Bottom Side Of Chute 15 - On Front of Chute 6 - Under Shield 6 - Under Shield Three Places CD6782 14 10 16 17 17 1 7 4 3 9 5 1 11 18 10 13 8 12 - On Back of Chute 2 - Under Chute[...]

  • Page 9

    Safety 9 MAN0458 (9/23/2005 ) SAFETY & INSTR UCTIONAL DEC ALS A TTENTION! BECOME A LER T! Y OUR S AFETY IS IN V OL VED! Replace Immediatel y If Damaged! CRUSHING AND PINCHING HAZARD  Be extremely careful handling various parts of the machine. They are heavy and hands, fingers, feet, and other body parts could be crushed or pinched between tr[...]

  • Page 10

    10 Safety MAN 045 8 (9/ 23/ 200 5) SAFETY & INSTRUCTIONAL DECALS A TTENTION! BECOME AL ER T! Y OUR SAFETY IS INV OL VED! Replace Imme d iatel y If Damaged! 9 - PN 10 17429 10 - PN 51 312 8 - PN 101 5967 1 1 - PN 51373[...]

  • Page 11

    Safety 11 MAN0458 (9/23/2005 ) SAFETY & INSTR UCTIONAL DEC ALS A TTENTION! BECOME A LER T! Y OUR S AFETY IS IN V OL VED! Replace Immediatel y If Damaged! BE CAREFUL! Use a c lea n, da mp clot h to clea n safe ty de cals. Av oid spr aying to o close t o decals when using a press ure washer ; high -pressure water ca n ent er thro ugh ve ry smal l[...]

  • Page 12

    12 Operation MAN04 58 (9/23/20 05) OPERATION The opera tor is r espons ible for the safe operatio n of this c hipper . The o perator must be properly trained . Operato rs should be fami liar with the tra ctor , chi pper , and all safety practi ces before s tarting op eration. Read the safet y r ules and sa fety deca ls on pa ge 5 throug h pag e 1 1[...]

  • Page 13

    Operation 13 MAN045 8 (9/23/ 2005) T R ACTOR ST ABILITY  A minimum 20% of tractor and equipment weight must be on the tract or front wheels when att achment s are in tra nsport positi o n. Wi thout t his weight, front tractor wheels could raise up result- ing in loss of steering. The weight ma y be att ained with fron t wheel weights, ballast in[...]

  • Page 14

    14 Operation MAN04 58 (9/23/20 05) OPERATING T ECHNIQUE  Make sure debris does not blow into traffic, p arked car s, or p edestr ians.  When fee ding materi al into mach ine, do no t allow metal, rocks, b ottles, cans, or any other fo r- eign material t o be fed into the machine. 1. Run ch ipper a t full operatin g spe ed befo re startin g to[...]

  • Page 15

    Operation 15 MAN045 8 (9/23/ 2005) PRE-OPERA TION CHECK LIST (OWNER' S RESP ONSIBIL ITY) ___ Review and follow all safet y rules and sa fety decal i nstruct ions on sa fety rule s, page 5 t hroug h pag e 1 1. ___ Check tha t all safety de cals are in stalled an d in good cond ition . Replace i f dama ged. ___ Check to m ake su re all s hields [...]

  • Page 16

    16 Service MAN04 58 (9/23/20 05) SERVICE The info rmation in t his s ection i s written for oper ators who po ssess basic m echan ical skill s. If you ne ed hel p, your dea ler h as train ed ser vice te chni cians av aila ble. For your protec tion, read and follow the safety informa- tion in th is ma nual.  Before in specting, servici ng, st ori[...]

  • Page 17

    Service 17 MAN045 8 (9/23/ 2005) Figure 3 . Lubric ation Points CHIPPER BLADES Install Disk Lock When wor king on disk assem bly or chan ging b lades , use a dis k lo ck at al l time s. Foll ow steps to lock disk: 1. Remove di schar ge cap or optiona l dis charge tube. See Fig ure 3 for dis charge c ap lo cation . 2. Rotate the chipp er dis k unt i[...]

  • Page 18

    18 Service MAN04 58 (9/23/20 05) Blade Serv icing The chippe r bla des will even tually be come d ull, mak ing chip ping difficult and adding str ain on the ma chine . Poor ch ipping perform ance i s usuall y a resul t of dull chipper blad es. It i s rec ommend ed that the b lades b e sharpen ed ev ery 5 to 15 hours or i f the chippe r ’s per- fo[...]

  • Page 19

    Service 19 MAN045 8 (9/23/ 2005) Blade Clearance IMPORT ANT ■ Make sure that the cleara nce bet ween the chip - ping anvil and ALL chipper blades is s et to 1/16". All chipper blades should be rotated until even with the chipping anvil and measured. Figure 7 . Anvil Cl earan ce The ch ipper bla des sho uld c lear th e chi pping anvi l by 1/1[...]

  • Page 20

    20 Service MAN04 58 (9/23/20 05) Front Belt Inst allation 1. Place b elt aroun d both s heav es. 2. Attach i dler pul ley to idler brack et using hardwa re previo usly r emove d. 3. T ighten eye bolt until belt defl ection is 7/16" when a 20 lb loa d is plac ed ag ainst the belt. See Figur e 9. Figure 9 . Belt T ensio n 4. Attach bea ring sup [...]

  • Page 21

    T roubleshooting 21 MAN045 8 (9/23/ 2005) TROUB LESHOOTI NG PROB LEM POSSIBLE CAUSE SOLUTION Engine or rotor stalls or stops Obstructe d discha rge Use branc h or si mila r object to cl ear discharge . Plugged roto r Clear rotor . Feed mate rial more evenl y . Feeding m aterial to o larg e into chi pper Reduce size of material bei ng f ed into chip[...]

  • Page 22

    22 T roubleshooting MAN045 8 (9/23/2005) TROUB LESHOOTI NG PROB LEM POSSIBLE CAUSE SOLUTION Rotor wil l not tur n Drive b elt too loo se or br oken Replace belt or spr ing. Obstruct ed dis charge Use bran ch or simil ar objec t to clear d ischar ge. Plugged rotor Cle ar rotor . Feed ma terial m ore evenly . Cannot engage cl utch Improper belt tensi[...]

  • Page 23

    Assembly 23 MAN 045 8 (9/ 23/ 200 5) ASSEMBLY INSTRUCTIONS DEALER SET -UP INSTRUCTIONS Assemb ly of thi s chipper is the res ponsi bilit y of the Woods dealer . If shoul d be deli vered to the owner complete ly as sembled , lubr icated, a nd adj usted for normal c hipp ing condi tions . Assemb ly will be eas ier if parts a re align ed and loose ly [...]

  • Page 24

    24 Assembly MAN0458 (9/23/2005 ) 3. Attach lock ing pla te (15) to th e opposite s ide of th e chip per hopper using two carriage bol ts (2), flat washers ( 1), and s top nuts (3). Figure 14 . Lo cking P late In stalled 4. Place chu te extensio n (7) on chipp er hoppe r and attach it to hinge (6 ) using t hree car riage bo lts (2), flat washers (1 [...]

  • Page 25

    Assembly 25 MAN 045 8 (9/ 23/ 200 5) INSTALL SM V SI GN 1. Attach S MV (S low M oving V ehicl e) soc ket (93) t o SMV em blem brac ket (71) using two carria ge bolts (97) and lock nuts (30) . See Fi gure 18 an d Figu re 19. 2. Attach SM V si gn (98 ) to SM V bra cket (94) us ing two cap s crews (95 ) and loc k nuts (96 ). 3. Insert SMV sign into so[...]

  • Page 26

    26 Assembly MAN0458 (9/23/2005 ) SHORTEN DR IVELINE NOTE: On some sm aller trac tors the d riv eline may need to b e sho rtened to allo w con nection to the PT O shaft. The pictu res sh own in these instruct ions are t o be used a s an exam ple an d do no t show the c hipper . 1. Attach eq uipmen t to the tractor 3- point hitc h. 2. Raise and lower[...]

  • Page 27

    Dealer Check List s 27 MAN045 8 (9/23/ 2005) DEALER CH ECK LIST S PRE- DELIV ERY CH ECK LIS T (DEALER’S RESP ONSIBIL ITY) Inspect ch ipper tho rough ly after asse mbly to mak e sure it is set up prop erly before d eliver ing it to th e cust omer . Th e foll owing check list is a rem inder o f points to inspect. Chec k off each item as it is found[...]

  • Page 28

    28 Part s MAN04 58 (9/23/2005) TCH4500 BASE ASSEMBLY 33 86 26 26 30 29 12 85 CD6757 49 93 94 12 32 45 77 43 16 31 77 45 51 51 20 31 18 37 87 16 31 25 26 70 2 48 2 20 43 16 31 32 18 16 51 20 63 18 31 49 52 16 16 14 22 64 67 16 16 91 44 16 16 88 16 31 31 52 58 7 6 27 16 92 30 26 32 16 50 31 46[...]

  • Page 29

    Part s 29 MAN045 8 (9/23/ 2005) TCH4500 BASE ASSEMBLY P ART S LIST R E F P ART QTY DESCRIPTION 2 1017428 * 2 3 /8 NC x 1/ 2 Square head set screw 6 1015925 2 Sh eave, 2B4.8 SDS 7 1015961 1 1/4 Se lf-tap grea se fitt ing 12 6096 * 17 5/16 NC x 3/4 HHCS GR5 14 31 138 * 1 3 /8 NC x 3-1 /2 HHCS GR5 16 565 * 3 6 3/8 Flat washer 18 70069 3 3 /8 NC Flan g[...]

  • Page 30

    30 Part s MAN04 58 (9/23/2005) TCH4500 CHIPPER UPPER ASSEMBLY 93 94 97 96 30 95 98 12 55 56 84 30 26 26 26 28 28 16 12 26 33 12 15 21 42 79 26 63 82 10 11 17 57 17 78 8 9 73 32 47 5 58 36 19 34 47 88 81 90 26 10 6 26 30 36 1 16 24 27 50 50 31 28 26 61 62 100 99 31 69 75 4 74 16 31 88 44 13 65 26 80 38 16 89 16 23 35 39 76 83 30 40 66 26 28 30 72 26[...]

  • Page 31

    Part s 31 MAN045 8 (9/23/ 2005) TCH4500 CHIPPER UPPER ASSEMBLY P ART S LIST R E F P ART QTY DESCRIPTION 1 58439 2 3/8 NC x 5-1 /2 HHCS GR8 4 1017429 1 Decal, Ope rating i nstructio ns 5 1015967 1 Decal, Che ck bolt s 6 1015925 2 Sheave, 2B4.8 SDS 8 1015926 1 S pacer , 0.5 x 1.00 9 1015927 1 Roller , 0.5 x 1.00 x 1. 00 nylon 10 1015928 2 Snap ring, [...]

  • Page 32

    32 Part s MAN04 58 (9/23/2005) TCH4500 CHIPPER HOPPER ASSEMBLY 1 2 3 4 4 5 6 13 14 3 1 1 3 1 3 13 14 15 2 2 16 14 2 7 8 9 10 11 12 CD6761[...]

  • Page 33

    Part s 33 MAN045 8 (9/23/ 2005) TCH4500 CHIPPER HOPPER ASSEMBLY P ART S LIST TCH4500 DISCHARGE T UBE KIT (OPTIONAL) R E F P ART QTY DESCRIPTION 1 565 * 10 3/8 Flat w asher 2 6697 * 10 3/8 NC x 1 Carriage bolt GR5 3 71635 10 3/8 NC El astic st op nut 4 1017433 2 Decal, W arning rot ating blade haz ard 5 1017408 1 Hoppe r 6 1017434 1 Hinge ch ute ext[...]

  • Page 34

    34 Part s MAN04 58 (9/23/2005) TCH4500 & 5000 CHIPPER DRIVELINE ASSEMBL Y R E F P ART QTY DESCRIPTION A 103460 2 1 TCH4500 C hipper Driv eline, Complete B 51275 1 5000 Chipper Drive line, Com plete 1 103087 7 1 Y oke, 220 0 x 1-3 /8 - 6 S pline QD 2 5159 6 2 U-Joint Cross & Bearing Kit 3 4077 5 2 10 mm x 65 mm S pring Pin 4 4075 9 1 Outer S[...]

  • Page 35

    Appendix 35 Bolt T orque & Size Chart s (Rev . 3/28/2 007) BOLT T ORQUE C HART Always tighten hardwar e to the se value s unl ess a di fferent torque valu e or ti ghtening procedur e is listed f or a spe cific applica tio n. Fasteners must al ways be rep laced with the s ame grad e as spec ified in the ma nual parts list. Always us e the prop e[...]

  • Page 36

    36 Appendix Bolt T orque & Size Chart s (Rev . 3/28/2007) BOLT SIZE CHART NOTE: Chart s hows b olt thr ead s izes an d corr espond ing he ad (wren ch) sizes f or standa rd SA E and metric bolts. ABBREVIATIONS AG ..... ....... ...... .......... ............. ....... .......... .... A gricultur e ASABE . ............ ....... American Socie ty of [...]

  • Page 37

    F-8494 (Rev . 10/3/201 1) W ARRANTY (Replacement Parts F or All Models Except Mow’ n Machine TM Zero-T urn Mowers) W oods Equipm ent Compan y (“WOODS”) w arrants this prod uct to be free from defect in mate rial and workmansh ip for a period of nin ety (90) days from the date of deli very of the prod uct to the original purchaser with the exc[...]

  • Page 38

    F- 30 7 9 ( R e v. 1 /3/ 2 0 12 ) W oods Equipm ent Company 260 6 South Illinois Ro ute 2 P ost Office Bo x 1000 Oregon, Illinois 6 1061 U SA 800-319-663 7 tel 800 -399-66 37 fax www .W oodsEquipment.com W ARRANTY All Models Except Mow ’ n Machin e TM Zero-T urn Mowers Plea se En ter In fo rma tion B elow an d Save for F utu re R efer ence . Date[...]