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Woods Equipment BW126-3 manual

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Table of contents for the manual

  • Page 1

    OP E R A TO R ' S M A NU A L BA TWING - ROT ARY CUTTER MAN0707 (Rev . 07/9/ 2010) ® BW180-3 BW180Q-3 BW126-3 BW126Q-3[...]

  • Page 2

    2 Introduction Gen’l (Rev . 3/5/2010 ) T O THE DEALER: Assemb ly and prop er installati on of this product is the respons ibil ity of the Woods ® dea ler . Read manual in struc tions and safet y rules . Mak e su re all items on the Dealer ’s Pre-Del ivery and Deliver y Check Lists in the Ope rator ’s Manual are com pleted before r eleasin g [...]

  • Page 3

    Introduction 3 MAN 070 7 (5/ 30/ 200 8) T ABLE OF CONTENT S INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SPECIFICA TIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 GENERAL INFORM A TIO N . . . . . . . . . . . . . . . . . . . . . . . . . . [...]

  • Page 4

    4 Introduction MAN07 07 (5/30/2008) SPECIFICATIONS BW180- 3 / BW180Q -3 BW126- 3 / BW1 26Q-3 Cutting H eight ( V aries with tir e selectio n) . . . . . . . . . . . . . . . . . . . 1" - 15" 1" - 15" Cutting W idth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180" (15 ’) 126" (10. 5?[...]

  • Page 5

    Safe ty 5 Safety V ideo Order Fo rm (8/2/2005) Free Mower Safety V ideo Fill out and return the o rder form and we will send you a FREE VHS or DVD video outlinin g Industrial and Agricu ltural Mower Safe ty Practices . The 22 minute video, developed in co operation with AEM (Association of Equipment Manufacturers), reinforces the proper procedures [...]

  • Page 6

    6 Sa fety Safety V ideo Order Form (Rev . 2/6/2006 ) Free Mower / Cutter Safety Video Order Form 3 (Select one)  VHS Forma t - VHS01 052 Safe ty Vi deo  DVD Format - DVD010 52 Safety V ideo Please send me Name: ____________ _________ _______ _________ ___ Phone: _______ _________ __ Address: __ ___________ __________ _______ _______ ______ __[...]

  • Page 7

    Safety 7 BW180_ SR (Rev . 12/10/20 07) INST ALLA TION  Hydraulics must be connected as instructed in this manual. Do not substitute part s, modify , or connect in any other way . TRAINING  Saf ety inst ructions are impo rt ant! R ead al l att achment and power unit manuals; follow all safety ru les and safety d ecal i nformat ion. (Rep lace- [...]

  • Page 8

    8 Safety BW180_SR (Rev . 12/10/2007 ) (Safety R ules co ntinued from previous page)  Make sure driv eline guard tether chain s are att ached to the trac tor and equipme nt as shown in the p amphlet tha t accomp anies the dr iveline. Replace if damaged or broken. Check th a t driveline guards rotate freely on drive line before putting equipment i[...]

  • Page 9

    Safety 9 BW180_ SR (Rev . 12/10/20 07)  Do not opera te or trans port equipment while under the influence of al cohol or drugs.  Operate only in daylight or good artificial light.  Keep hands, feet, hair , and clothing away from equipment while engine is running. St ay clea r of all moving part s.  Always comp ly with all state and loca[...]

  • Page 10

    10 Safety BW180_SR (Rev . 12/10/2007 ) (Safety R ules co ntinued from previous page)  Keep all persons away from operator cont rol area while p erforming adju stments, service, or maintenance.  Make cert ain al l move ment of equip ment co m- ponents has stop ped befo re appr oachin g for ser - vice.  Frequently check blades. They should b[...]

  • Page 11

    Safe ty 11 MAN07 07 (5/30/2008 ) 4 - PN 18869 SHIELD MISSING DO NOT OPERA TE - PUT SHIELD ON 18869-B DANGER BE CAREFUL! Use a cl ean, da mp c loth to clea n saf ety de cals . A void spraying too clo se to d ecals wh en using a pres sure washer; high-pressure water ca n ent er through ve ry small scra tches or u nder edge s of decals causi ng them t[...]

  • Page 12

    12 Safety MAN0707 (5/30/2008 ) 7 - PN 15503 F ALLING OFF CAN RESUL T IN BEING RUN OVER.  T ractor must be equipped with ROPS (or ROPS CAB) and seat belt. Keep foldable ROPS systems in “locked up” position at all times.  Buckle Up! Keep seat belt securely fastened.  Allow no riders. RAISED EQUIPMENT CAN DROP AND CRUSH.  Before workin[...]

  • Page 13

    Safety 13 MAN07 07 (5/30/2008 ) SAFETY & INSTRUCTIONAL DECALS A TTENTION! BECOME ALERT! YOUR SAFETY IS INVOL VED! Replace Immediatel y If Damaged! 12 - PN 1004991 TRANSPORT LOCK AND CYLINDER REQUIREMENTS 1004991 TRANSPORT LOCK W ARNING RAISED CUTTER CAN DROP AND CRUSH e rs must be e q ui pp ed with trans p ort lock . Cutt e ds. sta n  r ansp[...]

  • Page 14

    14 Operation MAN0707 (5/30/2008 ) OPERATION The des igned and tested s afety of this ma chin e depends on i t bei ng ope rated wi thin the lim itations as explain ed in this manual . Be famili ar wit h and follow all safety rul es in the manual , on the cutter a nd on th e tractor . The safe operatio n of this cutter i s the res ponsi bility o f th[...]

  • Page 15

    Operation 15 MAN07 07 (5/30/2008 ) 3. Route th e hose through th e hose holde r at th e hitch and be sure the hose c an sl ide freel y in th e holder . Do not al low hos e sl ack to d rag o n the ground o r become caugh t on tr actor prot rusions . 4. Attach the hydraul ic hose to the tract or . 5. From the op erator po sition, start tractor and ra[...]

  • Page 16

    16 Operation MAN0707 (5/30/2008 ) Be sur e oper ator is famil iar with all contr ols and can stop trac tor and cutter quickly in an emergen cy . Th e operator should g ive com plete, u ndivided attenti on to operatin g tractor a nd cut ter . CUTTER OPERATION When begi nning op eration of the cutter , mak e sure tha t all per sons are in a safe l oc[...]

  • Page 17

    Operation 17 MAN07 07 (5/30/2008 ) TRANSPORTING  Power unit must be equippe d with ROPS or ROPS cab and seat belt. Keep seat belt securely fasten ed. Fall ing of f power unit can resu lt in dea th from being r un over or c rushed. Keep folda ble ROPS sy stem in “lock ed up” position at all times.  Always rai se unit an d install transport[...]

  • Page 18

    18 Operation MAN0707 (5/30/2008 ) STO R A GE Follow these ste ps when storing your cutte r: 1. Clean cutte r before s toring. Se e page 23 for cleanin g ins truct ions. S tore on level , solid groun d. 2. Disconn ect drivel ine an d secur e up off the g round. 3. Lower win gs to g round. 4. Raise cutte r ce nter sect ion and pin t ransport b ar in [...]

  • Page 19

    Owner Service 19 MAN070 7 (5/30/20 08) OWNER SER VICE The info rmation in t his s ection i s written for oper ators who po ssess basic m echanical skill s. If yo u need help, your dea ler h as train ed ser vice te chni cians av aila ble. For your protec tion, read and follow the safety informa- tion in th is ma nual.  Keep all persons away from [...]

  • Page 20

    20 Owner Service MAN07 07 (5/30/2008) Figure 5 . Jackstand P lacemen t and Lu bricati on Poi nts LUBRICA TION Do not le t exces s grease coll ect on or around parts, particularl y when operatin g in s andy a reas. See Figu re 5 for lub ricatio n points and frequency or lubric ation based on nor mal operati ng condi tions. Sev ere or unusu al condi [...]

  • Page 21

    Owner Service 21 MAN070 7 (5/30/20 08) Seasonal Lubrication In additi on to the daily r ecomm ended l ubrica tion, a more ex tensive applic ation i s recomm ended seaso n- ally . 1. Fill CV doub le yokes with 20 p umps of grease wit h the jo ints in a str aight line. 2. Articu late CV b ody to ma ximu m angle several times to ensure fu ll cov erage[...]

  • Page 22

    22 Owner Service MAN07 07 (5/30/2008) Blade Sharpening NOTICE ■ When sharpening blades, grind the same amount on each blade to maint ain balance. Replace bl ades in p airs . Unbalan ced blad es will cause ex cessive vib ration , which c an damag e gearbox bearings. Vibration may als o cause struc- tural crac ks to c utter . 1. Sharpen both bla de[...]

  • Page 23

    Owner Service 23 MAN070 7 (5/30/20 08) SHIE LDI NG REPAIR  Full chain or rubber shielding must be inst alled when operating in populated areas or other areas where thrown o bject s could injure people or dam- age property . • If this machine is not equipped with full chain or rubber shi elding , operation must be sto pped when anyon e comes wi[...]

  • Page 24

    24 T roubleshooting MAN07 07 (5/30/2008) TROUB LESHOOTI NG PROBLEM POSSIBLE CAUSE SOLUTION Does not cut Du ll blades S harpen blad es. Worn or bro ken blade s Replac e blade s. (R eplace i n pairs onl y .) Incorr ect PTO speed Set at r ated PTO speed. Groun d speed to o fast Reduce g round s peed. Drive not functioni ng (b lades do not turn when PT[...]

  • Page 25

    Dealer Service 25 MAN070 7 (5/30/20 08) DEALER SER VICE The info rmation in thi s se ction is written for de aler ser - vice per sonnel. T he repair desc ribe d here requ ires special skil ls and tools. If yo ur sh op is not pr operly equipp ed or you r mechan ics a re not properl y traine d in this type of repair , y ou may be time and mon ey ahea[...]

  • Page 26

    26 Dealer Service MAN07 07 (5/30/2008) V ertical S haft Seal Replaceme nt (Figu re 13) 1. Disconn ect and r emove the rear driveli ne from th e gearbox . 2. Remove v ent plug (24) a nd si phon g ear lub e from housing throug h this op ening. 3. Remove c rossbar (see page 30). 4. Remove pr otective seal (8) an d vertic al shaft seal (18). Repla ce s[...]

  • Page 27

    Dealer Service 27 MAN070 7 (5/30/20 08) corre ct diameter . Be sure not to damage the seal lip. 8. Press i n hous ing so th at sea l is r ecess ed. P ress protecti ve seal (8) unt il se ated flu sh wit h housing . V erify that th e sea l (8) is sea ted correc tly . 9. Press be arin g (7) i nto th e housin g, us ing a round tube of the c orrect diam[...]

  • Page 28

    28 Dealer Service MAN07 07 (5/30/2008) SPLITTER GEARBOX REP AIR (Figure 14) Removal from Cutter 1. Disconn ect and re move a ll drivel ines from gearbox . 2. Remove th e four c ap screw and loc k washers that secu re gear box to cu tter , and remov e gearb ox. NOTE: Gear box is hea vy: do no t attemp t to mov e it without mechani cal assis tance. D[...]

  • Page 29

    Dealer Service 29 MAN070 7 (5/30/20 08) Check G e arbox 1. Place top co ver (21) on housi ng and secur e into position usin g six cap screws (20). 2. Check ge arbox f or le aks by : plugg ing all holes except o ne, appl ying 4 psi of co mpress ed ai r , and immers ing gearbo x in water . V erify gea rbox d oes not le ak. NOTE: Excessiv e air pres s[...]

  • Page 30

    30 Dealer Service MAN07 07 (5/30/2008) CROSSBAR REM OV AL 1. It is neces sary to gain ac cess to bottom side of cutter for cross bar remova l. See Bl ocki ng Metho d pag e 19 . NOTE: Y ou wil l need to us e eith er the pul ler sc rew (Ite m 6, Figure 16 ) or a small hy draulic ja ck to remove the cr ossbar . 2. Remove bl ades from cr ossbar as show[...]

  • Page 31

    Dealer Service 31 MAN070 7 (5/30/20 08) CROSSBAR INST ALLATION 1. Usi ng em ery clot h (220 o r fi ner) , remove sur f ace rust, Loct ite ® and foreign materi al from hub , splined gea rbox ve rtic al shaft, a nd cros sbar assembl y . 2. Slide c rossb ar ass embly (10) onto s pline d shaft. Install washe r (71) and nut ( 72) and ali gn a slot with[...]

  • Page 32

    32 Dealer Service MAN07 07 (5/30/2008) 4. Place u niver sal cr oss in vis e as s hown i n Figur e 22 and tap on yo ke to re move cup. Rep eat S tep 3 for final r emov al. Dr ive r emain ing cup out with a dri ft and hamme r . Figure 22 U-Joint Assembly 1. Place s eals sec urel y on bea ring cups. I nser t cup into yo ke from outsi de and pr ess in [...]

  • Page 33

    Assem bly 33 MAN070 7 (5/30/20 08) ASSEMBLY INSTRUCTIONS DEALER SET - UP INSTRUCTIONS Assemb ly of this c utter is th e resp onsibil ity of th e WOODS dealer . It shoul d be delive red to the own er complete ly a ssemble d, lub ricated and adjus ted fo r nor- mal cutti ng co nditions . The cutter is shippe d partially ass embl ed. Assemb ly will be[...]

  • Page 34

    34 Assembly MAN07 07 (5/30/2008) Inst all Height Adjustment Cylinder Refer to Figur e 25. 1. Attach base end of c ylinder ( 5) to the spri ng arm (3) using clevi s pin (1 8) and two cotter pi ns (66) . 2. Extend cyli nder r od a nd pl ace t ranspor t lock bracke t (7) ov er cylin der rod clev is. 3. Positio n cyl inder r od and transpo rt lock brac[...]

  • Page 35

    Assem bly 35 MAN070 7 (5/30/20 08) Inst all Wheel and Hub 1. Insert w heel hub i nto ou tside of wheel yoke a rm (1) and align holes . 2. Secu re into positi on usin g cap screw (54) and flanged l ock nut ( 55). 3. Att ach whee l to hu b using fi ve lug nut s. Inst all the chamf ered side o f the l ug nut toward the in side for steel rim fo r pneum[...]

  • Page 36

    36 Assembly MAN07 07 (5/30/2008) Inst all 3-Joint Drive (540 RP M Only) Before i nstalling c utter inpu t drivel ine to g earbo x, check the tag wir ed to the dri veline and th e tag wired to th e input shaft of gear box. Ensu re the tag rpm speeds match the r pm spee d deca l on fr ont of cutte r . After co n- firming all s peeds ma tch, r emove a[...]

  • Page 37

    Assem bly 37 MAN070 7 (5/30/20 08) Inst all CV Drive (Optional) Before i nstalling c utter inpu t drivel ine to g earbo x, check the tag wir ed to the drive line and the tag wired to the input shaft of gear box. E nsure the tag rpm speeds match the r pm spee d deca l on fr ont of cutte r . After co n- firming all s peeds ma tch, r emove and di scar[...]

  • Page 38

    38 Assembly MAN07 07 (5/30/2008) 2. Slide spac er (17) and lock- up bar ( 19) over cl evis pin (22 ) on bac k side of cy linder lug & s ecure with washer (27 ) and cotter pi ns (66). 3. Attach base en d of wing cyl inder (4) to cylind er links ( 23 & 24) usin g clevis pin (18) and cotter pins (66). 4. Remove p lug from bas e end of hydr aul[...]

  • Page 39

    Assem bly 39 MAN070 7 (5/30/20 08) Inst all Wing Wheel Y oke Adjustment Link  Use a suitable lif tin g device of suf ficient capac- ity . Use adequate personnel to handle heavy com- ponent s. 1. With a lifting de vice raise right wing and lo ck in th e up positi on usin g the wing loc k-up bar . Le ave li fting device attache d for adde d supp o[...]

  • Page 40

    40 Assembly MAN07 07 (5/30/2008) Inst all Chain or Belt Shielding  Full chain shielding must be installed when operating in popul ated areas or other areas where thrown obj ects could inju re peop le or dama ge property . • If this machine is not equipped with full chain shielding, operation must be stop ped when any- one comes w ithin 300 fee[...]

  • Page 41

    Assem bly 41 MAN070 7 (5/30/20 08) Figure 37 . Chain S hield ing Installa tion - Right Wi ng Show n 6-Li nk 4-Link 5. Front wing chai n plate, i nner 6. Front wing chai n plat e, middle 7. Front wing chai n plate, ou ter 8. Rear wing chain plate 16. 5 /16 Chai n - 6-link 18. 5 /16 Chai n - 4-link 19. 1 /2 NC x 1-1/2 Carriag e bolt 21. 1 /2 NC F lan[...]

  • Page 42

    42 Assembly MAN07 07 (5/30/2008) Figure 38 . Belt S hield ing Ins tallation - Center Sectio n Figure 39 . Belt S hield ing Installat ion - Right W ing 1. Front center belt shi eld plate 2. Front r ight be lt s hield pl ate 3. Fron t left belt shi eld plate 7. Ben t link, . 25 x 1. 72 x 13.00 8. Ben t link, . 25 x 9. 25 x 9. 50 9. Rubb er s hield, .[...]

  • Page 43

    Assem bly 43 MAN070 7 (5/30/20 08) Fig ure 40 . Counte rweight In stallation BW126 and BW 126L Counterweight Inst allation ■ The offse t model is unst able without adequate counterweight. Use counterweight box loaded with 750 lbs. of s teel.  Use a suitable lif tin g device of suf ficient capac- ity . Use adequate personnel to handle heavy com[...]

  • Page 44

    44 Assembly MAN07 07 (5/30/2008) 2. Place brac e (2) inside the front corner of the weigh t box (1) and secure with t wo cap screw s (28), tw o flat wash ers (30) , and two lo ck nut s (29). 3. Align m ountin g plate (4) wi th slots of rear o f weigh t box. Secure wit h two cap screws (28), two fla t washers ( 30), an d two l ock nuts (2 9). Do no [...]

  • Page 45

    Dealer Check List s 45 MAN0707 (5/30/2008 ) DEALER CH ECK LIST S PRE- DELIV ERY CH ECK LIS T (DEALER’S RESPON SIBILITY) Inspect t he equipme nt thor oughly aft er asse mbly to ensure it is set up pro perly before deli vering it to the cust omer . The foll owing che ck lis ts are a r eminder of poin ts to insp ect. Che ck off each i tem as it is f[...]

  • Page 46

    46 Notes MAN07 07 (5/30/2008) NOTES[...]

  • Page 47

    Part s 47 MAN070 7 (5/30/20 08) P ARTS INDEX BA TWING ® Rot ary Cu tter BW180-3, B W180Q-3 BW126-3, B W126Q-3 MAIN FR AME A SSEMBL Y (FRONT SECTI ON) ....... .................... ............ ............. .. 48 -49 (REAR SECTIO N) .... ............. ............. ............ ............. .. 50 -51 WING ASSE MBLY .................. .............[...]

  • Page 48

    48 Part s MAN07 07 (5/30/20 08) MAIN FRAME ASSEMBLY (FRONT SECTION) (Rev . 01/12/201 0)[...]

  • Page 49

    Part s 49 MAN070 7 (5/30/20 08) MAIN FRAME ASSEMB LY (FRONT SECTION) R E F P ART QTY DESCRIPTION 1 19160KT 1 Blade k i t, CCW 2 ----- 1 Gearbo x ( see p age 56 ) 3 10049 33 1 Dri veline c omplete, 1340, 1.75-20 6.0 w/ clutch ( see p age 58 ) 6 10034 91 1 At titude rod 7 10273 02 2 F ront skid 8 19407 1 Safety chain 9 10081 90 2 1-1/2 Blade pin kit [...]

  • Page 50

    50 Part s MAN07 07 (5/30/20 08) MAIN FRAME ASSEMBL Y (REAR SECTION)[...]

  • Page 51

    Part s 51 MAN070 7 (5/30/20 08) MAIN FRAME ASSEMBLY (REAR SECTION) R E F P ART QTY DESCRIPTION 1 10274 70 1 Cente r wheel yoke 2 57050 1 Acce ss hole cove r 3 10273 05 1 S pring arm 4 19710 1 Comp ression s pring 3.25 x .69 x 9.5 5 10475 1 Hydra ulic cyli nder 3-1/2 ( see p age 68 ) 6 10034 91 1 At titude rod 7 10048 14 1 T ransport lock-up 8 24098[...]

  • Page 52

    52 Part s MAN07 07 (5/30/20 08) WING ASSEMBLY (Rev . 10/19/ 2009)[...]

  • Page 53

    Part s 53 MAN070 7 (5/30/20 08) WING ASSEMBLY R E F P ART QTY DESCRIPTION 1 19160KT 1 Blade k i t, CCW (Rig ht wing) - or - 1 19161KT 1 Blade k i t, CW (Le ft wi ng) 2 ----- 1 Gearbo x ( see p age 56 ) 3 1 004934 1 Drive line complete 1340, 47.6 x 68.1 ( see p age 62 ) 4 1031 166 1 Hydrauli c cylinder 3 x 10 ( see p age 68) 6 102 7448 1 Win g whee [...]

  • Page 54

    54 Part s MAN07 07 (5/30/20 08) SPLI TTER GEARBOX ASSEMBLY[...]

  • Page 55

    Part s 55 MAN070 7 (5/30/20 08) SPLITTER GEARBOX ASSEMBLY R E F PART QTY DESCRIPTION A 1003687 1 Comp lete spli tter gearbox, 540 r pm B 1003688 1 Comp lete spli tter gearbox, 1000 rpm 1 10053 08 2 Shaf t 1-3/4, 2 0 spline, wing 2 1005304 2 Oil seal 3 -------- 2 3/8 Plug (no t shown) 4 39251 2 Sn ap ring 5 20891 2 Be aring 6 1 005305 2 Pinion g ear[...]

  • Page 56

    56 Part s MAN07 07 (5/30/20 08) WING & CENTER GEARBOX ASSEMB LY[...]

  • Page 57

    Part s 57 MAN070 7 (5/30/20 08) WING & CENTER GEARBOX ASSEMB LY 540 RPM 1000 RPM REF QTY Lef t Wing Ce nter Right Wing Left Wing Cen ter Right Wing DESCRIPTION A 1 1003682 1003682 100368 3 1003685 1003684 1003686 Comple te gearbox 1 1 1005314 1005314 1005314* * 1005316 1005317 1005316 ** Gear crown 2 1 NS NS NS NS NS NS Gearbox housing 3 1 5731[...]

  • Page 58

    58 Part s MAN07 07 (5/30/20 08) CENTER DECK DRIVE ASSEMBLY R E F PART QTY DESCRIPTION A 1004933 1 Complete ce nter drive as sembly 1 1004961 1 Y oke, 1-3/ 4, 20 spl ine 2 1 10 2 Cross & bearing k it 3 1004962 1 Double y oke 4 1005521 1 Grease fit ting 5 57416 1 Friction clutch 134 0 1-3/4, 20 sp line 6 57438 1 Flange y oke 7 57432 1 Friction di[...]

  • Page 59

    Part s 59 MAN070 7 (5/30/20 08) BW180 & BW 126 FRONT DR IVE AS SEMBLY - EQUAL ANG LE R E F PART QTY DESCRIPTION A 57282 1 Complete 54 0 rpm (6-spli ne) 1 40563 1 Y oke 1-3/ 8, 6-spline (540 rpm) 2 40566 2 Cross & beari ng 3 40751 2 Inboard yok e 4 40753 1 Outer pr ofile 5 40765 2 S pring pin 10 x 90 6 57299 1 Y oke 1-1/2, 23-spli ne I.C. 8 [...]

  • Page 60

    60 Part s MAN07 07 (5/30/20 08) BW180 & BW126 REAR DRIVE ASSEMBLY - EQUAL ANGLE R E F PART QTY DESCRIPTION A 1004932 1 Complete rea r drive assemb ly 1 1004957 1 Y oke, 1-3/ 4, 20 spl ine 2 40566 1 Cross an d bearing 3 1003471 1 Inboard yok e 4 1004958 1 Inner prof ile 5 40765 1 S pring pin 10 x 90 6 10299 36 1 S tub shaf t 7 40766 2 Bearing ri[...]

  • Page 61

    Part s 61 MAN070 7 (5/30/20 08) 540 RPM & 1000 RPM FRONT CV DRIVE R E F P ART QTY DESCRIPTION A 1 021 1 03 1 C ompl ete CV dri ve ( 540 RPM ) A 1 021 1 04 1 C ompl ete CV dri ve ( 1000 RPM ) 1 1985 1 1 Slide lock repair ki t 2 5 8774 1 Y oke QD C V 1.3 75 - 6 ( 5 40 RPM ) 2 5 8770 1 Y oke QD C V 1.3 75 - 21 ( 1000 RPM ) 3 5875 9 2 CV U-Joint re[...]

  • Page 62

    62 Part s MAN07 07 (5/30/20 08) WING DRIVE ASSEMBLY R E F PART QTY DESCRIPTION A 1004934 Complete w ing dr ive asse mbly 1 1004963 1 Y oke 1-3/ 4, 20 S pline 2 1 10 2 Cross & bearing k it 3 40764 2 S pring pin 10 x 80 4 40575 1 Inboard yok e 5 40587 1 Inner profile 6 1004964 1 Outer profil e & sleeve 7 40576 1 Inboard yok e 8 57416 1 Fricti[...]

  • Page 63

    Part s 63 MAN070 7 (5/30/20 08) 5-BOLT WHEEL & TIRE ASSEMBLY REF PART Q T Y DESCRIPTION 1 1017050 1 Heavy hub a ssembly (incl ude s item s 1 th ro ugh 15 ) 2 1017034 1 Heavy wheel hub with cup s (includ es items 6,7,14 ) 3 1017033 1 Axle 4 1017027 1 Seal 5 1017028 1 Bearing cone 6 1017036 1 Bearing cup 7 1017037 1 Bearing cup 8 1017029 1 Bearin[...]

  • Page 64

    64 Part s MAN07 07 (5/30/20 08) BW180 / BW180Q RUBB ER SHIELDING - CENTER SECTION (FRONT & REAR) (ST ANDARD ON BW18 0-3 MODELS) R E F P ART QTY DESCRIPTION 1 1 017057 1 Front center belt shield pla te 2 10285 88 1 Front right belt shiel d plate 3 10285 89 1 Front lef t belt shield pl ate 7 10285 06 2 Bent link .2 5 x 1.72 x 13.00 8 10285 07 2 B[...]

  • Page 65

    Part s 65 MAN070 7 (5/30/20 08) BW180 / BW180Q RUBBER SHIELD ING - WING (FRONT & REAR) (ST A NDARD ON BW180-3 MODELS) R E F P ART QTY DESCRIPTION 4 102859 0 1 Front righ t wing be lt shiel d plate, inside - or - 4 102859 1 1 Front lef t wing belt s hield pl ate, inside 5 102749 6 1 Front righ t wing belt shield plate, m iddle - or - 5 102749 7 [...]

  • Page 66

    66 Part s MAN07 07 (5/30/20 08) CHAIN SHIELDING - CENTER SECTION (FRONT & REAR) (SINGLE ROW STANDARD ON BW126 MODELS) (SINGLE ROW OPTIONAL ON BW180 MODELS) (DOUBLE ROW OPTIONAL ON BW126 A ND BW180 MODE LS) SINGLE ROW DOUBLE ROW R E F P ART QTY DESCRIPTION 1 1017124 1 Front cente r chain plate 2 10285 96 1 Front right c hain plat e 3 10285 97 1 [...]

  • Page 67

    Part s 67 MAN070 7 (5/30/20 08) CHAIN SHIELDING - WING (FRONT & REAR) (SINGLE ROW STANDARD ON BW126 MODELS) (SINGLE ROW OPTIONAL ON BW180 MODELS) (DOUBLE ROW OPTIONAL ON BW126 AN D BW180 MODE LS SINGLE ROW DOUBLE ROW REF P ART QTY DESCRIPTION 5 102859 8 1 Front right wing cha in plate, inner - or 5 102859 9 1 Front left wing c hain plate, i nne[...]

  • Page 68

    68 Part s MAN07 07 (5/30/20 08) HYDRAULIC CYLINDERS Wing 3 x 10 Center 3.5 x 8 R E F PART PART QTY DESC RIPTION 2 19810 23540 1 Seal repair kit (includes 2A thru 2G) -or- 2 19810HD -------- 1 Seal rep air kit w/ heavy duty p iston se al(includes 2A thru 2G) 2A ‡ ‡ 1 Wiper seal 2C ‡ ‡ 2 1-1/4 ID U-Cup 2D ‡ ‡ 2 Barrel O-ring 2E † † Ro[...]

  • Page 69

    Part s 69 MAN070 7 (5/30/20 08) HYDRAULIC CYLINDER ST ROKE CONTROL KIT CROSSBAR PULLER (OPTIONAL) R E F PART QTY DESCRIPTION 1 24098 1 S troke contro l set for 1- 1/4" cylinder rod (con tains items 2 - 5) 2 – – – – 2 1-1/2" Segm ent 3 – – – – 1 1-1/4" Segm ent 4 – – – – 1 1" Segment 5 – – – – 1 3/[...]

  • Page 70

    70 Part s MAN07 07 (5/30/20 08) BW126 / BW126Q WEIGHT BOX ASSEMBLY (OPTIONAL) R E F P ART QTY DESCRIPTION 1 1027345 1 Weight box 750 lbs 2 1 028584 1 Brace 3 1010985 1 Skid shoe 4 1 028566 1 Mounti ng plate 6 1003559 1 1.25 x 1.50 0 x 3.40 Sl eeve 15 1003495 1 Hinge pin 27 1 1920 W asher , 1 x 1-1 /8 x 1/4 28 12169 * 3/8 N C x 1- 1/4 HHCS GR5 R E F[...]

  • Page 71

    Part s 71 MAN070 7 (5/30/20 08) WINCH KIT (OPTIONAL) R E F PART QTY DESCRIPTION A 1019456 - Winch ki t, compl ete 1 52478 4 Idler brac ket 2 6696 2 Chain idle r casting 3 409 2 Clevis pin, 1/2 x 2 4 224 1 1 2 Kl ik pi n, 3/ 16 x 1 5 3379 * - HHCS, 1/2 NC x 1-1/2 GR5 6 1 1900 * - Lock nut, 1/2 NC flanged 7 1863 * - Was her , 1" SAE flat 8 10083[...]

  • Page 72

    72 Appendix Bolt T orque & Size Chart s (Rev . 3/28/2007) BOLT T ORQUE CHART Always tighten har dware to these values unles s a different tor que value or ti ghtening p roce dure is li sted for a sp ecific applica tio n. F ast eners must al wa y s be re placed wi th the s ame grade as spec ified in t he manual par ts lis t. Always use the prope[...]

  • Page 73

    Appendix 73 Bolt T orque & Siz e Chart s (Rev . 3/28/2 007) BOLT SIZE CHART NOTE: Chart s hows b olt thr ead s izes an d corr espond ing he ad (wren ch) sizes f or standa rd SA E and metric bolts. ABBREVIATIONS AG ..... ............. .......... ............. ................ ..... Agricultur e ASABE ............ ........ American Society of Agr[...]

  • Page 74

    74 Index MAN0707 (5/30/2008 ) INDEX A ADJUSTMENTS Cutting Hei ght 15 Slip C lutc h 22 ASSEMBLY Dealer Set- Up Instr uctions 33 Fill Gearboxe s 33 D DEALER CHECK LI ST Check List s Deliv ery (Dealer’ s Responsib ility) 45 Pre-D el iver y (D eale r’ s Resp ons ibil ity ) 45 DEAL ER SERVICE Crossb ar Install ation 31 Removal 30 Gearbo x Mainten an[...]

  • Page 75

    F-3079 (Rev . 3/31/2010) W oods Equipment Company 260 6 South Illinois Route 2 Post Office Box 1000 Oregon, Illi nois 61061 USA 800-319-663 7 tel 800 -399-66 3 7 f ax www .W oodsEquipm ent.com W ARRANTY All Models Except Mow ’ n Machine TM Zero-T urn Mo wers Plea se En ter In fo rma tion B elow an d Save for F utu re R efer ence . Date P urch ase[...]

  • Page 76

    F-8494 (Rev . 6/23/2005) ©2008 Woods Equipment Company . All rights reserved. WOODS and the Woods logo are trademarks of W oods Equipment Company . All oth er trademarks, trade names , or service mark s not owned by Woods Equipm ent Company that appear in this manual are the propert y of t heir respect ive companies or mark holders. S pecificat io[...]