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Woods Equipment DO80-2 manual

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Table of contents for the manual

  • Page 1

    OP E R A TO R ' S M A NU A L R OTAR Y CUTTER 15916 Rev . 5/1 1/2007 T ested. Prove n. Unbeat able . DO80-2 MDO80-2[...]

  • Page 2

    2 Introduction Gen’l (Rev . 2/5/2 007) T O THE DEALER: Assemb ly and prop er installati on of this product is the respons ibil ity of the Woods ® dea ler . Read manua l instruc tions and safet y rules . Mak e su re all items on the Dealer ’s Pre-Del ivery and Deliver y Check Lists in the Ope rator ’s Manual are com pleted before r eleasin g [...]

  • Page 3

    Introduction 3 15916 (R ev . 3/30/2007 ) T ABLE OF CONTENT S INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SPECIFICA T IONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 GENERAL INFORM ATION . . . . . . . . . . . . . . . . . . . . . . . . . . [...]

  • Page 4

    4 Introduction 15916 (R ev . 3/30/2007) SPECIFICATIONS D080-2 (T o wed) MD080-2 (Mounted) Cutting Width 80" 80" Cutting Height 2" - 1 4" 2" (Limi ted by tractor li ft) Over all Wi dth 83" 83" Offset to Rig ht of Hi tch 63" 63" Over all Len gth 127" 95" Cutter Bl ade Sp indle s 2 2 Blade T ip Sp[...]

  • Page 5

    Safe ty 5 Safety V ide o Order Fo rm (8/2/200 5) Free Mower Safety V ideo Fill out and return the o rder form and we will send you a FREE VHS or DVD video outlinin g Industrial and Agricu ltural Mower Safe ty Practices . The 22 minute video, developed in co operation with AEM (Association of Equipment Manufacturers), reinforces the proper procedure[...]

  • Page 6

    6 Sa fety Safety V ideo Ord er Form (Rev . 2/6/2006) Free Mower / Cutter Safety Video Order Form ✔ (Sel ect one)  VHS Forma t - V HS01052 Sa fety V ideo  DVD Format - DVD 01052 Safety V id eo Please send me Name: _______ _____ _______ ____ _______ _____ _____ Phone: _______ ____ _______ Address: __ _______ ____ _______ _____ _______ _____ _[...]

  • Page 7

    Safety 7 D80 Sa fety Rules (Rev . 3/23/2007) TRAINING  Saf ety i nstru cti ons ar e im port a nt! R ead al l att achment and power unit manuals; follow all safety ru les and safety d ecal i nformat ion. (Rep lace- ment manua ls and safety d ecals ar e avai lable f rom your dealer . T o locate you r nearest d ealer , check the Dealer Locator at w[...]

  • Page 8

    8 Safety D80 Safe ty Rules (R ev . 3/23/2007 ) (Safety R ules co ntinued fr om prev ious p age)  Air in hyd raulic s ystems can cause erratic oper- ation and allows loads or equipme nt components to drop unexpectedly . When connecting equipment or hoses or performing any hydraulic maintenance, purge any air in hy draulic syst em by oper ating al[...]

  • Page 9

    Safety 9 D80 Sa fety Rules (Rev . 3/23/2007) when the eng ine ha s been tur ned off. Hydr aul ic system leak dow n, hydr aulic system failur es, mechanical failures , or movement of cont rol lever s can cause equipment to drop or rotate unexpect- edly and cause se vere injur y or de ath. Follo w Oper- ator's Ma nual instruction s for working u[...]

  • Page 10

    10 SAFETY 15916 (R ev . 3/30/2007 ) PULL-TYPE ONL Y 9 9 8 11 7 11 PULL-TYPE ONL Y PULL-TYPE ONL Y 12 12 7 MOUNTED DRIVE 4 6 10 5 12 12 6 3 2 1 7 11 CD3841B FRAME FOR MOUNTED & PULL-TYPE 13 1 - SERIAL NUMB ER PLATE 540 RPM W ARNING 18866-D 4 - 188 66 F ALLING OFF CAN RESUL T IN BEING RUN OVER.  T ractor must be equipped with ROPS (or R OPS CA[...]

  • Page 11

    SAFETY 11 15916 (R ev . 3/30/ 2007) W ARNING TO A VOID SERIOUS INJUR Y OR DEA TH:  Read Operator's Manual (available from dealer) and follow all safety precautions.  Keep all shields in place and in good condition.  Operate mower from tractor seat only .  Lower mower , stop engine and remove key before dismounting tractor .  All[...]

  • Page 12

    12 SAFETY 15916 (R ev . 3/30/2007 ) SAFETY & INSTR UCTIONAL DECALS A TTENTION! BECOME ALERT! Y O UR SAFETY IS IN V O L VED! Replace Imme diatel y If Damaged! ROT A TING BLADES AND THROWN OBJECTS  Do not put hands or feet under or into mower when engine is running.  Before mowing, clear area of objects that may be thrown by blade.  Keep[...]

  • Page 13

    Operation 13 15916 (R ev . 3/30/2007 ) OPERATION The des igned and tested s afety of this ma chin e depends on i t bei ng ope rated wi thin the lim itations as explain ed in this manual . Be famili ar wit h and follow all safety rul es in the manual , on the cutter a nd on th e tractor . The safe operatio n of this cutter i s the res ponsi bility o[...]

  • Page 14

    14 Operation 15916 (R ev . 3/30/2007) Driveli ne Att achme nt Attach the c utter to the trac tor 3-po int hi tch (or q uick hitch if av aila ble). Do not attach dri veline. Ra ise an d lower c utter to determi ne max imum an d min imum dis- tance between the tr actor PTO shaft and the gearbox input sh aft. If the distance is too lar ge, the dr ivel[...]

  • Page 15

    Operation 15 15916 (R ev . 3/30/2007 ) 7. Repeat ste p 6 for the other half of the driv e. 8. File an d clean c ut end s of bo th drive halves . Do not use tr actor if p roper dri veline en gagemen t can- not be obtaine d through these m ethods. Connect dr ivelin e to tractor PT O shaft, maki ng sure th e spring -acti vated loc king coll ar slid es[...]

  • Page 16

    16 Operation 15916 (R ev . 3/30/2007) ATT ACHING CUTTER TO T RACTOR (PULL-T YPE MODELS) The cu tter is shipped with a 1-3/8" PTO spline. T he horizontal d istance be tween t he end of t he trac tor PTO shaft and the drawba r hitch poin t shoul d be 14". This distance must not va ry mo re than plus or minus one inch (± 1") or the dr [...]

  • Page 17

    Operation 17 15916 (R ev . 3/30/2007 ) OPERA TING TECHNIQUE Proper ground speed will de pend u pon the heigh t, typ e and densi ty of mate rial to b e cut. Normally , ground sp eed wi ll ra nge from 2 to 5 m ph. T all dense mate rial sho uld be cut at a low speed, whi le thin medium- height mat erial c an be cut at a hi gher gr ound speed . Always [...]

  • Page 18

    18 Owner Service 15916 (R ev . 3/30/2007) OWNERS SERVICE  On pull-type unit s, a pin is installed to prevent the height adjustment crank from det aching. Do not operate or service unit unless pin is inst alled.  Before performing any service or maintenanc e, lower equipmen t to ground or block se curely , turn off engine, remove key , and dis[...]

  • Page 19

    Owner Service 19 15916 (R ev . 3/30/2007 ) Figure 7 . Lubric ation Points BLADE SERV ICING ( FIGURE 8)  On pull-type unit s, a pin is installed to prevent the height adjustment crank from det aching. Do not operate or service unit unless pin is inst alled. Blocki ng the cutter be fore w orking underneat h provi des additiona l saf ety . If a mec[...]

  • Page 20

    20 Owner Service 15916 (R ev . 3/30/2007) Figure 8 . Blade R emoval & Installa tion Blade In stallation Always replace both blad es at the sa me time to mai n- ta in b alanc e. Liberally coat bla de pin and crossbar hole with Never - Seez® or equival ent. Mak e sure bl ade is offset away from deck and cu tting edg e is posi tioned fo r counter[...]

  • Page 21

    Owner Service 21 15916 (R ev . 3/30/2007 ) SERVICING TI RES SAFELY Used Aircraft T ires (Figure 10) Do not attemp t to mou nt a tir e unle ss you hav e the proper equ ipment and ex perienc e to pe rform the job. Always maintain the correc t tire pressur e. Do not inflat e tires above the recommen ded press ure. Never weld or heat a w heel and ti re[...]

  • Page 22

    22 Dealer Service 15916 (R ev . 5/1 1/2007) DEALER SERVICE  On pull-type unit s, a pin is installed to prevent the height adjustment crank from det aching. Do not operate or service unit unless pin is inst alled.  Before performing any service or maintenanc e, lower equipmen t to ground or block se curely , turn off engine, remove key , and d[...]

  • Page 23

    Dealer Service 23 15916 (R ev . 5/1 1/2007) nicks or bumps. If da mage cann ot be repair ed by resur - facing with e mery c loth, rep lace dama ged part. Inspect ho usings fo r damage, payi ng specifi c attentio n where s eals s eat. R eplace housi ng if dama ged are a cannot be resu rfaced wi th eme ry cloth. Gearbox Ass embly (Refer to illust rat[...]

  • Page 24

    24 Dealer Service 15916 (R ev . 5/1 1/2007) Grease s pindl e through g rease fi tting (8) unti l a sm all amount of greas e escape s sea l. Install s pindle on unit. Figure 1 1 . Blade Spindle Ass embly SHIELD BEARING SERVICE Figure 12 . Shie ld Bea ring Se rvice Remove s hiel d bearin gs ( 1) by l ifting up and p ullin g them ou t of the driveline[...]

  • Page 25

    Dealer Service 25 15916 (R ev . 5/1 1/2007) Figure 15 Figure 16 Figure 17 2. With snap rings re moved, support dr ive in vi se, hold y oke in hand and tap o n yo ke to dri ve cup up out of yok e. Se e Figure 15 . 3. Clamp cup in v ise as s hown i n Figure 1 6 and ta p on yoke to c omplet ely re move c up from yoke. Repeat ste ps two and t hree f or[...]

  • Page 26

    26 Dealer Service 15916 (R ev . 5/1 1/2007) SERVICING TI RES SAFELY Used Aircraft T ires (Figure 19) Do not attemp t to mou nt a tire u nless y ou hav e the proper equ ipment and ex perienc e to pe rform the job. Always maintain the correct tir e pressur e. Do not inflat e tires above the recommen ded press ure. Never weld or heat a w heel and ti r[...]

  • Page 27

    Dealer Service 27 15916 (R ev . 5/1 1/2007) TROUBLE SHOOTING * Check bel t for damage by laying it fl at on floor . If belt does not li e flat (has humps or twists) this indicates br oken or stretch ed cords . Repl ace be lt. PROBLEM P OSSIBLE CAU SE SOLUT ION Does not cut Dull bl ades Sharpe n blades . Worn or brok en bl ades Repla ce bl ades. (Re[...]

  • Page 28

    28 Assembly 15916 (R ev . 3/30/2007) ASSEMBLY DEALER SET - UP INSTRUCTIONS The se inst ruct ions are f or t he ass emb ly of t he MD 80 and D80. Ma ny of the proc edures apply to both un its. When an inst ructi on ap plies t o a speci fic u nit, th e sec - tion headi ng wil l indicate which uni t. Assemb ly of this c utter is th e resp onsibil ity [...]

  • Page 29

    Assem bly 29 15916 (R ev . 3/30/2007 ) Figure 22 . Chai n Shie lding Assem bly Gearbox Lubrication NOTICE ■ The gearbox was not filled at the factory . It must be serviced before operating cutt er . Failure to service will r esult in damage to the ge arbox. Chain Shielding Ins t allation (Figure 22)  Full chain shielding, designed to reduce th[...]

  • Page 30

    30 Assembly 15916 (R ev . 3/30/2007) Figure 23 . Whee l Y ok e Ins tallation Fig ure 24 . T ong ue and H-Frame Assem bly 1. Pi vot l ug 2. Pivot nut 3. 1/4 x 1- 1/2" Cotte r pin 4. 1/4 x 1" S pirol pin 5. Cra nk 6. Wh eel yoke 7. Sleeve 8. 5/16 x 1-3/ 4" S pirol pi n 9. T hrus t bea ring 10. Pivot blo ck 12. Rim (ti re not s upplie d[...]

  • Page 31

    Assem bly 31 15916 (R ev . 3/30/2007 ) T ongue Instal lation for DO80-2 Pull-T ype Cutter (Figure 24) Attach co mpress ion br acket (7 ) to fr ont of ge arbox stand with lock was hers ( 20) and nuts (21). Align hol es in tongue (1) to botto m hole of ma st plat e (6) and ins ert bushing ( 14) throu gh the holes , then place wa sher ( 13) on bolt (1[...]

  • Page 32

    32 Assembly 15916 (R ev . 3/30/2007) Figure 26 . Assemb ly of MD80 (Mou nted Mo del) MD80 Assembly (Figure 2 6) Driveline Installation Loose n clamp bolt (36) on rear half of drive. Ins tall key (32) in gearbox keyway a nd slide d rive ont o gear box input sha ft. Install cot ter ke y (39) and tig hten cl amp bolt. Sna p tethe r ch ain (40 ) to gea[...]

  • Page 33

    Assem bly 33 15916 (R ev . 3/30/2007 ) and elasti c stop nuts (21) . Attach tailwheel asse mbly (20) to tailwh eel bra cket (34) with cl evis pi n (33) an d secure with two cotter p ins (31). Attach tailwheel arm bra ckets (19) to tailwheel as sem- bly (20 ) with bol t (18 ) and ela stic st op nut ( 21). A-Frame and Lif t Inst allation Place wa she[...]

  • Page 34

    34 Assembly 15916 (R ev . 3/30/2007) OPTIONAL CHECK CH AIN INST ALLATION ( FIGURE 28) Att ach chain (9) t o cutter mast pl ate (2) with bolt (1), washer (3) and nut (4) as shown. Repeat for op posite mast plate . Attach on e check chain brack et (7) to each si de of th e tractor to p link bracke t (2) with bolt (5) and nut (8) as shown. The check c[...]

  • Page 35

    Dealer Check List s 35 15916 (R ev . 3/30/2007 ) DEALER CH ECK LIST S PRE- DELIVERY CH ECK LIST (DEA LER’S RE SPONSI BIL ITY) Inspect cutte r thor oughly after asse mbly to be certain it is set up properl y before deliver ing it to c ustom er . The following chec k lis t is a r eminder of poi nts to insp ect. Check off each item as it is f ound s[...]

  • Page 36

    36 Dealer Check Lists 15916 (R ev . 3/30/2007) NOTES[...]

  • Page 37

    Part s 37 15916 (R ev . 3/30/2007 ) INDEX TO P A RT S LIST DO80-2 (Pull-T ype) Main Frame Assembly (Pull -T ype) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 38 Main Frame Assembly - Common Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 40 Front 2/3 of 3-Joi nt Drive (Squ are Shaft)[...]

  • Page 38

    38 Part s 15916 (R ev . 3/30/2007) DO80-2 MAIN F RAME ASSEMBLY (PULL-TYPE) 6 28 9 23 10 12 23 39 33 38 35 26 13 22 29 31 32 36 37 32 31 5 22 30 3 2 32 31 27 34 22 1 4 8 24 25 7 CD3844B 40 R E F P ART QTY DESCRIPTION 1 7023 1 T ong ue 2 406 1 Compr ession m ember 37 0 3 0 1 H - F r a m e 4 ----- 1 Parking jack 5 7035 1 1/2 Sc hedule 4 0 x 3-9/16 pip[...]

  • Page 39

    Part s 39 15916 (R ev . 3/30/2007 ) MDO80-2 MAIN FRAME ASSE MBLY (MOUNTED MODEL) 3 11 9 36 8 4 39 22 36 13 6 33 5 35 6 31 22 32 24 7 9 22 40 25 36 35 30 34 29 30 43 37 38 22 41 2 46 1 42 45 44 22 10 12 28 27 23 26 CD3845 R E F P ART QTY DESCRIPTION 1 31581 2 Inside hi tch bra ce 2 27938 2 A-Frame half 3 28236 1 Lif t arm chan nel ass embly 4 29071 [...]

  • Page 40

    40 Part s 15916 (R ev . 3/30/2007) DO80-2 & MDO80-2 MAIN FRAM E ASSEMBLY - COMMON PARTS 15 65 64 63 61 62 27 26 48 25 21 20 40 43 19 52 46 17 16 22 23 24 51 45 14 13 60 44 57 49 47 48 41 10 8 9 50 53 29 12 6 7 42 48 4 11 3 30 DET AIL 1 5 44 58 59 54 54 55 43 56 55 2 DET AIL A A CD3874A 27 - Comp lete Englis h Deca l Set 28 - French Safety De ca[...]

  • Page 41

    Part s 41 15916 (R ev . 3/30/2007 ) DO80-2 & MDO80-2 MAIN FRAM E ASSEMBLY - COMMON PARTS R E F P ART QTY DESCRIPTION 1 ----- 1 Deck (not sold separatel y) 2 19016 1 Rear drive shield 3 15904 1 Right v-belt sh ield 4 ----- 1 Gearbox 5 34 44 2 Access hole cover 6 28225 1 Gearbox s tand 7 28203 1 T ower access cover 8 1942 1 Gea rbox a ngle br ack[...]

  • Page 42

    42 Part s 15916 (R ev . 3/30/2007) DO80-2 FRONT 2/3 OF 3-JOINT DRIVE (SQUARE SHAFT) R E F P ART QTY DESCRIPTION 1 19054 1 Front 2/ 3 of 3-join t drive 35 N 2 44919 1 Front 2 joints shielde d 35N 3 1 10 2 U-Joint rep air kit 35N 4 1 17 1 Lock pin and sprin g 5 1 15 1 1-3/8 Qui ck disc onnect y oke 35N 6 1251 1 Beari ng holde r with bearin g (include[...]

  • Page 43

    Part s 43 15916 (R ev . 3/30/2007 ) DO80-2 FR ONT 2/3 OF 3-JOINT DRIVE (T W O-LOBE SH AFT) 2 3 4 5 6 7 8 9 4 13 C D 5963 12 12 NOTE: T wo styles of driv eshafts hav e been used on the D80 series cutters . Check your driv eshaft for square or two - - lobe shaft and or der repair par ts from the correct parts lis t. R E F P ART QTY DESCRIPTION 1 4491[...]

  • Page 44

    44 Part s 15916 (R ev . 3/30/2007) MDO80-2 FR ONT 1/2 OF UNIVER SAL DRIVE DO80-2 & M DO80-2 REAR SECTION OF UNIVER AL DRIVE 5 8 1 1-3/ 8 SPLI N E 7 6 4 3 2 CD3 8 72 Ref Part N o N o N o Used Description 1 19064 1 Front half of 2 -joint dri v e, complete 21 1 51 1 - 3 / 8 , 6-T ooth spline, qu ick disconnect U-joint yoke 3 1 10 1 Uni v ersal joi[...]

  • Page 45

    Part s 45 15916 (R ev . 3/30/2007 ) DO80-2 & MDO80 -2 GEARBOX ASSEMBL Y Ref Part No No No Used Description A 6222 1 1:1 Gearbox assem bly complete 1 213 1 Seal for 1-3/4 shaft 2 2 0 9 1 1-1 / 2 x 1 -3/ 4 x 1 -3 /8 S le ev e 3 255 1 Ring seal 4 21 1 4 Bearing cone 2788A 5 210 4 Bearing cup 2720 6 6226 1 V ertical gear shaft housing with cups 7 2[...]

  • Page 46

    46 Part s 15916 (R ev . 3/30/2007) DO80-2 & MDO80-2 BL ADE SPINDLE ASSEMBLY DO80-2 & MDO80-2 BLADES 20 10 19 1 8 17 16 15 14 13 12 11 6 7 8 9 8 7 6 54 3 2 1 CD3 8 31 R E F P ART Q TY DESCRIPTION 1 15805 1 S pindl e assem bly 2 7143 1 S pindle hous ing with be aring c ups and gr ease fitt ing 3 7269 1 3/8 NF x 3/8 Se t screw 4 7127 1 5/ 16 x[...]

  • Page 47

    Part s 47 15916 (R ev . 3/30/2007 ) DO80-2 & MDO80-2 CHAIN SHIELDING ASSEMBLY CD3849A 1 2 5 6 6 18 18 17 4 3 19 20 1 R E F P ART QTY DESCRIPTION 1 29085 2 Chain sh ielding c omplete (does not includ e items 6 & 17) 2 29086 4 Chain pl ate assem bly ( does not includ e items 6 & 17) 3 29087 4 Chain sh ield p late 4 1007850 4 Pin, 31 to 33[...]

  • Page 48

    48 Part s 15916 (R ev . 3/30/2007) DO80-2 & MDO80-2 IDLER PULLEY ASSEMBLY DO80-2 P ARKING JAC K R E F P ART QTY DESCRIPTION 1 1745 1 4-Belt idler asse mbly 2 1886 1 Idl er with b earings an d greas e fitting s 3 990 1 5/8 NC x 5-1/2 HHCS 4 692 2 5/8 S tandard flat was her 5 843 1 1/2 x 2 x 2 L ug 6 844 2 1 x 1-1 /4 x 13 G A Flat wa sher 7 845 2[...]

  • Page 49

    Part s 49 15916 (R ev . 3/30/2007 ) DO80-2 HEIGHT ADJUSTM ENT CRANK DO80-2 SPRING-L OADED WHEEL YOKE DB956A R E F P ART QTY DESCRIPTION 1 15804 1 Height ad justmen t crank 2 1 1880 1 5/16 x 1-3/ 4 S piro l pin 3 10417 1 Height ad justmen t pivo t block 4 1893 1 Thr ust bear ing 5 1863 2 1" SAE Flat was her 6 5895 1 Hei ght a djus tme nt piv ot[...]

  • Page 50

    50 Part s 15916 (R ev . 3/30/2007) DO80-2 LAMINATED TIRE WITH HUB & AXLE DO80-2 RIM & AXLE ASSEMBLY R E F P ART QTY DESCRIPTION 1 9373 1 6.00 x 9 Laminate d tire w/hub & axle 2 4984 1 Heavy hu b with lo ng ax le 3 3626 1 1 - 14 UNS Hex nut 4 3689 * 1 1" S t and ard lock washer 5 6271 1 Long axl e assem bly for he avy hub 6 314 1 Se[...]

  • Page 51

    Part s 51 15916 (R ev . 3/30/2007 ) DO80-2 AIRCRAFT TIRE & HUB 10 9 19 17 1 8 20 21 10 SO L I D T IRE &R I M 27 10 26 20 21 22 10 1 25 24 23 16 15 9 8 7 6 5 4 3 2 RIM F OR PNEUMAT I C TIRE AIRCRAFT TIRE & R IM CD4574 R E F P ART QTY DESCRIPTION 1 12080 1 S tan dard hu b with l ong axle 2 2307 1 Hu b with cups 3 12081 1 Wing ax le assem [...]

  • Page 52

    52 Part s 15916 (R ev . 3/30/2007) MDO80-2 T AILWH EEL ASSEMB LY R E F P AR T Q TY DESCRIPTION 1 15810 1 T ailwheel ar m asy (In cludes 5 & 13) 2 15270 1 T ailwheel cle vis 3 15591 1 Wheel hu b w/cup s ( includes 9 & 13) 4 4676 1 4 .00 x 8 Rim and l aminated tire 5 1 101 1 2 1.5 x 1.00 x 1. 5 Bronze bu shing 6 15279 1 1.25 x 1.50 x .63 Slee[...]

  • Page 53

    Part s 53 15916 (R ev . 3/30/2007 ) DO80-2 PIV OT LINK KIT (OPTIONAL) DO80-2 HYDRAULIC HOSE KIT & FITTINGS (OPTI ONAL) R E F P ART QTY DESCRIPT ION 1 8751 1 Pivot link kit 2 12305 * 1 1/2 x 5-1/2 HHCS GR5 3 3443 1 Hydraulic hos e hol der 4 1093 1 1/2 NC Hex nut 5 15792 1 Pivot link 6 ----- 1 Cylind er 7 ----- 1 Crank * S t andard hardware, obt [...]

  • Page 54

    54 Part s 15916 (R ev . 3/30/2007) DO80-2 3-1/2 X 8" HYDRAULIC CYLINDER #10475 (OPTIONAL) DC1 105 R E F P ART QTY DESCRIPTION 1 ----- - Not availab le 2 23540 1 Seal kit (include s 2A thr u 2G) 2A † 1 1-1/4 ID Wi per seal 2B † 1 Rod back -up ring 2C † 2 1-1/4 ID O-ri ng 2D † 2 3/16 x 3 -1/2 OD O-ring 2E † 1 3/32 x 3/4 O D O-ri ng 2F [...]

  • Page 55

    Part s 55 15916 (R ev . 3/30/2007 ) DO80-2 & MDO80-2 LEAF MU LC HER ASSEMBL Y (OPTIONAL) MDO80-2 C HECK CHAIN ASSEMBLY (OPTIONAL) R E F P ART QTY DESCRIPTION 1 8757 1 Le af mulche r complete 2 29089 1 Leaf mul cher adapt er 3 1298 1 Fron t shield 4 15798 1 Right a ngle l eaf mulch er 5 15797 1 Rear leaf mulc her 6 15799 1 Lef t side an gle leaf[...]

  • Page 56

    56 Part s 15916 (R ev . 3/30/2007) MDO80-2 CATEGOR Y 2 HITCH PIN OPTIONS MDO80-2 CATEGORY 2 BU SHING KIT R E F P ART QTY DESCRIPTION 1 13010 1 Cat 2 hitch pin mountin g kit 2 12275 2 Cat 2 mount ing pin, 6 " 3 1266 * 2 3/16 x 1-1/2 Cot ter pin 4 1301 1 2 7/8 x 2-3/8 x 3/16 Fl at washer 5 13012 2 7/8 NF Castle hex n ut 6 7372 1 25/32 x 1 x 2 Sl[...]

  • Page 57

    Part s 57 15916 (R ev . 3/30/2007 ) NOTES[...]

  • Page 58

    58 Appendix Bolt T orque & Size Charts (R ev . 3/28/2007 ) BOLT T ORQUE CHART Always tighten har dware to these values unles s a different tor que value or ti ghtening p roce dure is li sted for a sp ecific applica tio n. F a stene rs must al wa ys be re placed wi th the s ame grade as specifi ed in t he manual par ts lis t. Always use the prop[...]

  • Page 59

    Appendix 59 Bolt T orque & Size Ch arts (Rev . 3/28/2007 ) BOLT SIZE CHART NOTE: Chart s hows b olt thr ead s izes an d corr espond ing he ad (wren ch) sizes f or standa rd SA E and metric bolts. ABBREVIATIONS AG ........... .......... ....... .......... ...... ....... .......... . Agricultu re ASABE ............ ....... . American Soc iety of [...]

  • Page 60

    60 Index 15916 (Rev . 5/1 1/2007) INDEX ASSEMBLY 28 Dealer Set-Up Instr uctions 28 Blade Ins talla tion 28 Chain Shi elding In stall ation 29 Distributi on Baff le Inst allation 28 Gearbo x Lubri cation 29 MD80 Assemb ly 32 Optional Hydrau lic Inst allati on for D80-2 P ull-T ype Cut ter 31 Tongue I nstall ation for D80-2 P ull-T ype Cut ter 31 Whe[...]

  • Page 61

    F-3079 (Rev . 1/16/2007) W oods E quipment Company 260 6 South Illinois Route 2 Post Office Box 1000 Oregon, Il linois 61061 800-319-663 7 tel 800-3 99-6 63 7 fax www .W oodsEquipment.com W ARRANTY (All Models Except Mow’ n Machine TM Zero-T u rn Mo wers and W oods Boundar y TM Utilit y V eh icles) Please Ent er In form atio n Be low and Save for[...]

  • Page 62

    F-8494 (Rev . 6/23/2005) ©1996 Woods Equipment Company . All rights reserved. WOO DS, the Woods logo, and "T est ed. Proven. Unbeatable." are tradem arks of Woods Equipment Company . All other trademarks, tra de names , or service mark s not owned by W oods Equipment Com pany that appear in this manual are the property of their respectiv[...]