English dropdown-ico

Woods Equipment PRD6000, PRD7200, PRD8400 manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50

Go to page of

Similar user manuals

A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Woods Equipment PRD6000, PRD7200, PRD8400, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Woods Equipment PRD6000, PRD7200, PRD8400 one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of Woods Equipment PRD6000, PRD7200, PRD8400. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of Woods Equipment PRD6000, PRD7200, PRD8400 should contain:
- informations concerning technical data of Woods Equipment PRD6000, PRD7200, PRD8400
- name of the manufacturer and a year of construction of the Woods Equipment PRD6000, PRD7200, PRD8400 item
- rules of operation, control and maintenance of the Woods Equipment PRD6000, PRD7200, PRD8400 item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Woods Equipment PRD6000, PRD7200, PRD8400 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Woods Equipment PRD6000, PRD7200, PRD8400, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Woods Equipment service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Woods Equipment PRD6000, PRD7200, PRD8400.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Woods Equipment PRD6000, PRD7200, PRD8400 item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    OP E R A TO R ' S M A NU A L[...]

  • Page 2

    2 Introduction Gen’l (Rev . 2/5/2007) T O THE DE ALER: Assemb ly and prop er installati on of this product is the respons ibil ity of the Woods ® dea ler . Read manua l instr uctions and safet y rules. Make su re all items on the Dealer ’s Pr e-Delivery and Deliver y Check L ists in the Operator ’s Manual are com pleted before r eleasin g eq[...]

  • Page 3

    Introduction 3 MAN047 5 (9/21/20 05) T ABLE OF CONTENTS INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SPECIFICATI ONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 GENERAL INFORM ATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [...]

  • Page 4

    4 Introduction MAN0475 (9/21/2005 ) SPECIFICATIONS PRD6000 PRD720 0 PRD8400 3-Point Hitch Category 1 Category 1 Category 1 Cutting Width 60" 72" 84" Cutting Hei ght Rang e 1" - 5-1/2 " 1" - 5-1/2 " 1" - 4-1/4 " Operating Weight with Chain Shi eldin g 653 lb s 719 lb s 830 lb s Blade S peed (feet per minu[...]

  • Page 5

    Safety 5 PRD Mower (9/13/2005) TRAINING  Saf ety in struc tion s are i mpor ta nt! R ead all att achment and power unit manuals ; follow all safety ru les and safety d ecal i nformat ion. (Rep lace- ment manua ls and safety decals are a vailable from your dealer . T o locate your nearest d ealer , chec k the Dealer Locator at www. WoodsEquipm en[...]

  • Page 6

    6 Safety PRD Mowe r (9/13/2005 ) (Safety R ules co ntinued fr om previo us pa ge)  Keep byst anders away from equipme nt.  Do not opera te or transport e quipment while under the influence of al cohol or drugs.  Operate only in daylight or good artificial light.  Keep hands, feet, hair , and clothing away fr om equipment while engine is[...]

  • Page 7

    Safety 7 PRD Mower (9/13/2005)  Tighten all bolts, nuts, and screws to torque chart specification s. Check that all cotter pin s are inst alled secure ly to en sure equi pment is i n a safe condition before putting unit into service.  Make sur e all safe ty decal s are installed. Replace if d a maged . (S ee S afet y D ecal s se ct ion for lo[...]

  • Page 8

    8 Safety MAN0475 (9/21/2005 ) SHIELD MISSING DO NOT OPERA TE PUT SHIELD ON DANGER 18867- -B 1 - 15503 2 - 188 67 3 - Serial Numb er Plate MODEL NO. SE R IAL NO. W oods Equipment Company Oregon, Illinois, U.S.A. BE CAREFUL! Use a cl ean, damp cl oth t o clean safety d ecals . A vo id spra ying too close to de cals when u sing a pr essure washe r; hi[...]

  • Page 9

    Safety 9 MAN047 5 (9/21/20 05) SAFETY & INSTRUCTIONAL DECALS A TTENTION! BECOME ALERT! YOUR SAFETY IS INVOL VED! Replace Immediatel y If Damaged! 33347E F ALLING OFF CAN RESUL T IN BEING RUN OVER.  T ractor must be equipped with ROPS (or ROPS CAB) and seat belt. Keep foldable ROPS systems in “locked up” position at all times.  Buckle [...]

  • Page 10

    10 Operation MAN0475 (9/21/2005 ) OPERATION The opera tor is r espons ible for the safe operatio n of the mower . The oper ator must be p roperl y trained . Operators should be fam iliar with the mowe r , the tr ac- tor , and all s afety practices before starting oper ation . Read the s afety rul es and s afety dec als on 5 t o 9. This m ower is de[...]

  • Page 11

    Operation 11 MAN047 5 (9/21/20 05) 1. Attach the mowe r hitch pins to the lower tract or lift arms and s ecure. 2. Attach tractor top link (1), Fig ure 2, to mo wer to p link b racket attachmen t poin t A. C onne ct th e drivelin e to the tract or PTO shaft. Figure 2 . A tta ch m en t Poi n ts Figure 3 . Attaching Mowe r to Tractor 3. Attach tet he[...]

  • Page 12

    12 Operation MAN0475 (9/21/2005 ) Figure 5 . Height A djustmen t with Ca ster Arm Sp acers T RACTO R T OP LINK AD J UST ME N T When the cuttin g he ight is set, ad just tract or top li nk until mowe r top l ink attachme nt point (A) is al igned v er- tica lly wit h mow er hit ch pi n (B), F igur e 6. Adjust tr actor to p link so m ower is lev el be[...]

  • Page 13

    Operation 13 MAN047 5 (9/21/20 05) Figure 8 . Front Cas ter Arm Config uration f or PRD6000 & PRD7 200 Only FRONT CASTER WHEEL INTERFERENCE CHECK IMPORT ANT ■ Do not operate tr actor and mower until t his interfer ence c heck h as be en pe rformed. If yo u change tr actors, you must perfor m the check for that mou nting. Figure 9 . Front Ca s[...]

  • Page 14

    14 Operation MAN0475 (9/21/2005 ) If mowe r bec om es plug ged c aus in g b elt to s lip fo r ov er two seconds f ollow thes e step s: 1. Maneuver equipme nt into a previo usly c ut area and allow mower to clear accumu lated m aterial . 2. Continue ru nning at leas t two minute s, allowin g pulleys to coo l. S toppin g the mow er in con tact wit h [...]

  • Page 15

    Operation 15 MAN047 5 (9/21/20 05) OWNER PRE-OPERA T ION CHECK LIST (OWNER' S RESPONSI BILITY ) ___ Review and follow all safet y rules and sa fety decal in stru ctions o n pages 5 t o 9. ___ Check tha t all safety de cals are in stalled an d in good cond ition . Replace i f dama ged. ___ Check th at all s hiel ds and guards are pr operly inst[...]

  • Page 16

    16 Owner Service MAN0475 (9/21/2005 ) OWNER SER VICE The info rmation in t his s ection i s written for oper ators who po ssess ba sic mec hanical skills. If you n eed hel p, your dea ler h as train ed ser vice te chni cians av aila ble. For your protec tion, r ead and foll ow the sa fety inform a- tion in th is ma nual.  Never allow children or[...]

  • Page 17

    Owner Service 17 MAN047 5 (9/21/20 05) Figure 12 . Lubricatio n Poin ts & Chart REF DESCRIPTION FREQUENCY 1 Front U-Joint 8 Hours 2 Cast er Wheel (Four wh eels) 8 Hours 3 Cast er Pivo t (Four wh eels) 8 Hours 4 Left S pindle (Ac cess t hrough ho le) 24 Hours 5 Shield Bear ings 8 Hours 6 Rear U-Joint 8 Hours 7 Gearb ox (Fill to ce nter of ho riz[...]

  • Page 18

    18 Owner Service MAN0475 (9/21/2005 ) Figure 13 . Belt Routing BEL T SERVICE Belt Re plac eme nt One of the major cau ses of belt fail ure is improp er installa tion. Be fore installi ng a new belt, ch eck the fol- lowing : 1. Check pu lley sh afts and bearing s fo r wear . 2. Check pu lley gr ooves fo r clean liness. 3. Make sure s pindles tur n f[...]

  • Page 19

    Owner Service 19 MAN047 5 (9/21/20 05) Blade Installation  Y our dealer can supply genuine replaceme nt blades. Substitute blades may not meet original equipment specifications and may be dangerous. Figure 14 . Blade Asse mb ly 1. Place c ap scre ws (3) th rough outer ho les in bl ade and spin dle s haft. 2. Make sure blade cutt ing edge i s pos[...]

  • Page 20

    20 T roubleshooting MAN0475 (9/21/2005 ) TROUBLE SHOOTING MOWING CONDITIONS PROBLEM POSSIBLE CAUSE SOLUTION Gras s cut hi gher i n cent er of swath t han at e dge Height of mower h igher at f ront than at re ar Adjust mowe r height and attitude so that mower rear a nd front ar e with in 1/2 in ch of sam e heig ht. See inst ructions on page 1 1 . Lo[...]

  • Page 21

    T roubleshooting 21 MAN047 5 (9/21/20 05) TROUBLE SHOOTING BEL T CO NDITIO N S * Check be lt for damage by lay ing it flat on the flo or . A b elt tha t do es not li e flat (h as hum ps or twists, indi cating b roken or stretc hed co rds) m ust be replace d. PROBLEM POSSIBLE CAUSE SOLUTION Belt s lippage Mower o verloa ding; Mater ial too tall or h[...]

  • Page 22

    22 Dealer Service MAN0475 (9/21/2005 ) DEALER SER VICE The info rmation in this section i s written for de aler ser- vice per sonnel. T he repair desc ribe d here requ ires special skil ls and tools. If yo ur shop is not prop erly equipp ed o r you r m ec han ic s a r e not prope rly t ra ine d i n this type of repair , you ma y be time and mon ey [...]

  • Page 23

    Dealer Service 23 MAN047 5 (9/21/20 05) Spindle Assem bly Refer to Figure 17. Bearing cones and cups are de signed to wo rk toge ther . It is impor tant to pos ition them s o bearin g cone tape r mates wit h cup taper . 1. Lubricate new c ups with a light o il. Pla ce them in spin dle h ousing so th ey wi ll mate with bearin g cones. Cu p s and c o[...]

  • Page 24

    24 Dealer Service MAN0475 (9/21/2005 ) . Figure 18 . Gearbo x As sembl y GEARBOX REP AIR Read th is entir e secti on befo re startin g any repair . Many ste ps are de penden t on each o ther . Repair to this gearbox is limited to repla cing b earings , seals, a nd gas kets. Repl acing gea rs, sha fts, and a housing i s not co st effective. It is mo[...]

  • Page 25

    Dealer Service 25 MAN047 5 (9/21/20 05) with an OD that wil l sit on the outside edge of the seal but will cl ear the ho using . Tubing with an OD that is to o smal l will b ow seal c age and ruin s eal. 5. Carefull y pres s sea l into housing, avoid ing distort ion to the m etal seal c age. Figure 19 . Se al Ins tallation V ertical Sha ft Seal Re [...]

  • Page 26

    26 Dealer Service MAN0475 (9/21/2005 ) Gearbox Disa ssembly Refe r to Figu re 18. 1. Remove top cove r (22 ) from ho using . Turn gearbox upside down and pour out remain ing gear oil from gearbox . 2. Remove oi l cap ( 20) (to b e replac ed). 3. Remove sn ap ring ( 10) and s him (1 3) from inpu t shaf t (3). 4. Suppo rt gear box in hand p ress and [...]

  • Page 27

    Dealer Service 27 MAN047 5 (9/21/20 05) 19. Check gea rbox ho using for lea ks b y plugg ing al l holes exce pt one. Appl y 4 p si comp ress ed air and immer se the gea rbox in water to v erify t hat there are n o leak s. 20. Remove gearbo x fro m water an d dry off with compr essed air . Add SA E 80W or 90W EP oil until it runs out of side lev el [...]

  • Page 28

    28 Dealer Service MAN0475 (9/21/2005 ) 3. Clamp cup in vise a s shown i n Figur e 25 an d tap on yoke to compl ete ly remo ve cu p from yo ke. Repeat S tep 2 a nd S tep 3 f or oppos ite cu p. Figure 25 Figure 26 4. Place u niver sal cr oss in vis e as s hown i n Figur e 26 and tap on yo ke to remove cup . Repeat S tep 3 for fina l remo val. Dr ive [...]

  • Page 29

    Assembly 29 MAN047 5 (9/21/20 05) ASSEMBLY INSTRUCTIONS DEALER SET -UP INSTRUCTIONS Assemb ly of this mower is the responsi bility of th e Woods dealer . If should b e deliver ed to th e owner co m- pletely as sembled, lub ricated , and adjuste d for normal cutting c ondit ions. Comple te Dealer Check L ists on page 33 wh en yo u have com pleted th[...]

  • Page 30

    30 Assembly MAN0475 (9/21/2005 ) Inst all T op Link 9. Link, rear offset 10. Link, front offset 1 1 . Link, U-brac ket 30. Sleeve, .62 x . 84 x 2.88 40. Screw , HHCS 1/2 NC x 4-3 /4 GR5 44. Nut, fla nged lock 1/2 NC Figure 30 . T o p Link As semble d 1. Insert cap screw (40) th rough r ear offset li nks (9) , pipe (30), U- bracke t (1 1) and front [...]

  • Page 31

    Assembly 31 MAN047 5 (9/21/20 05) Fill Gearbox IMPORT ANT ■ Gearbox is not fill ed at the fac tory . Prio r to delivery , mak e sure e ach ge arbox is f illed h alf-full with 80W or 90W API GL-4 or GL-5 gea r lube. 1. Make su re ve nt plu g hole is clea r . Fi ll gea rbox hal f- full with hi gh qua lity ge ar oil th at has a vi scosit y index of [...]

  • Page 32

    32 Assembly MAN0475 (9/21/2005 ) Fig ur e 3 5 . Quick Hitch K it Installation (Option al) 3. Attach offset li nk (1 ) to lo wer hitch clev is usin g slee ves (3 & 8) , two fla t wash ers ( 9), cap screw (1 1), and he x nut (1 2) as shown i n Figure 35. Do not tighten hard ware. Repea t for oppo site side. 4. Attach u pper end of of fse t links [...]

  • Page 33

    Dealer Check List s 33 MAN047 5 (9/21/20 05) DEALER CH ECK LIST S PRE-DELIVERY CHECK LIST (DEALER’S RESPONSI BILITY) Inspect the equipment th oroug hly after assemb ly to ensure it is set up pro perly before deli vering it to the cust omer . The follow ing check lis ts are a reminder of points to insp ect. Chec k off each item as it is found sa t[...]

  • Page 34

    34 Notes MAN047 5 (9/21/200 5) NOTES[...]

  • Page 35

    Part s 35 MAN047 5 (9/21/20 05) P ARTS INDEX MAIN FRAME AS SEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 - 37 GEARBOX A SSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 DRIVESHAF T ASSEMBLY (W ALTERSCHEID TWO-LOBE) . . . . . . . . 39 DRIVESHAF T ASSEMBLY (COMER P ROFILE) . . . . . . . . [...]

  • Page 36

    36 Part s MAN0475 (9/21/2005 ) PRD6 000, PRD 7200 & PRD8400 MA IN FRAME A SSEMBLY (Rev . 12/23/200 5)[...]

  • Page 37

    Part s 37 MAN047 5 (9/21/20 05) PRD6 000, PRD 7200 & PRD8400 MA IN FRAME A SSEMBLY REF P ART QTY DESCRIPTION 1 – – – – 1 Main F r ame ( not s old s epar ate ly) 2 10165 01 2 Hitch 3 20409 2 Clevis Pin, 7/8 x 3 4 1001244 1 V -Belt W99 (PRD6000) -o r- 4 18879 1 V -Belt W1 12 (PRD720 0) -or- 4 53418 1 V -Belt W157 (PRD8400) 5 18989 4 Wheel[...]

  • Page 38

    38 Part s MAN0475 (9/21/2005 ) PRD6000, PRD720 0 & PRD840 0 GEARBOX ASSEMBLY REF P ART QTY DESCRIPTION A 1002499 1 Gearbox As sembly , Comp lete 1 57458 1 Gear , Crown 25 T M5.3 2 NSS 1 Gea rbox Housing 3 100532 0 1 Sh aft, Inp ut 1-3/8 -6 4 100532 1 1 Sh aft, Ou tput 1-1/ 4 5 57491 1 Pinion Gea r 13.9(.3.7( O12(.9(.3363)12(3)97 Tc-6.0007 T1[...]

  • Page 39

    Part s 39 MAN047 5 (9/21/20 05) PRD 600 0, PR D72 00 & PRD840 0 DRIV ESHAF T W AL TER SCH EI D (TWO -LOBE S HAFT) REF P ART QTY DESCRIPTION A 4055 1 1 Complete Drive Shaf t 1 40571 2 Y oke, 1-3/ 8 6-S pline QD 2 154 2 U-Joint Rep air Kit L14R 3 40775 1 Pin, S pring 10 mm x 65 mm (Pkg of 10 ) 4 405 72 1 Y o ke, I n ner Prof ile 5 40583 1 Drive T[...]

  • Page 40

    40 Part s MAN0475 (9/21/2005 ) PRD600 0, PRD 72 00 & PR D 84 00 DR IV ESH AF T COMER REF P ART QTY DESCRIPTION A 1009508 1 Compl ete drivelin e asy 1 1001300 2 Complete co llar yok e C12 1-3/8 - 6 2 38478 2 Cross and bearing k it 3 1019442 1 Outer cone fix ring 4 30922 6 Protection fi xing sc rew 5 1019444 1 Inner co ne fix ring 6 30917 2 Chain[...]

  • Page 41

    Part s 41 MAN047 5 (9/21/20 05) PRD600 0, PRD7 200 & PRD8 400 BLAD E & SPINDLE ASSEMBLY REF P AR T DESCRIPTION 1 37009 Nut, Jam 7/8 NF 2 10378 * S cre w , HHCS 1/4 NC x 1 GR5 3 52898 W asher , Lock .929 x 1.66 4 1985 * W ash er , Loc k 1/4 5 34440 Bushing, H 1 S traight bore w/k ey 6 66694 Sheave, H 1 BK 4 .17 PD (PRD6000) -or- 6 12 622 Sh [...]

  • Page 42

    42 Part s MAN0475 (9/21/2005 ) PRD6000, PRD7 20 0 & PRD8400 REAR CHAIN SHIELDING A SSEMBLY (OPTIONAL) PRD6000, PRD720 0 & PRD840 0 FR ONT ROLLER ASSEMBLY (OPTIONAL) REF P ART QTY DESCRIPTION A 55348 - Chain Shiel d Assemb ly (PRD600 0) B 53566 - Chain Shiel d Assemb ly (PRD720 0) C 52856 - Chain Shield As sembly (PRD8400) 1 1007854 1 Pin, C[...]

  • Page 43

    Part s 43 MAN047 5 (9/21/20 05) MULCHING KIT (OPTIONAL)[...]

  • Page 44

    44 Part s MAN0475 (9/21/2005 ) QUIC K H I T C H KI T (OPT IO N A L ) CHAIN CUT -T O-LENGTH CHART Model Di mension “A” PRD6000 4 0" PRD7200 4 5" PRD8400 5 0" NOTE: This kit is used on other m odels . Use only the h ardware liste d below . REF P ART QTY DESCRIPTION 1 1003692 2 Link, Offset .38 x 2 .0 x 15 2 1005401 2 Chain, 3 /8 Pr[...]

  • Page 45

    [...]

  • Page 46

    46 Appendix Bolt T orque & Siz e Charts (Rev . 10/10/2005) BOLT T OR QUE CHAR T Always tighten har dware to these values unles s a different tor que value or ti ghtening p roce dure is li sted for a sp ecific applica tio n. F ast eners mus t alwa ys be repla ced with t he sam e grade as sp ecified in the m anual par ts list. Always use the prop[...]

  • Page 47

    Appendix 47 Bolt T orque & Siz e Charts (Rev . 10/10/ 2005) BOLT SIZE CHART NO TE: Char t s hows bolt thread s izes and co rrespo nding head (wr ench) sizes f or sta ndard SAE and metr ic bol ts. ABBREVIATIONS A G ............. ............. ............ ............. .......... A gricultu re A TF ..... ............. ............. Automatic T r[...]

  • Page 48

    48 Index MAN0475 (9/21/2005 ) INDEX ASSEMBLY Dealer Set-Up Instr uc tion s 29 Initia l Oil F ill 31 Optional E quipme nt Chai n Shie lding 31 Front Roll er 31 Quick H itch Kit 31 Skid Sh oe Ki t 43, 45 DEALER CHECK LI STS Delivery (Dealer ’s Respo nsibili ty) 33 Pre-De liver y (Dea ler’ s Resp onsib ility ) 33 DEAL ER SERVI CE Blade Sp in dle A[...]

  • Page 49

    F-3079 (Rev . 6/1/2007) W oods Equipment Company 260 6 South Illinois Route 2 Post Office Box 1000 Oregon, Il linois 61 061 800-319-663 7 tel 800-3 99-6 63 7 fax www .W oodsEquipment.com W ARRANTY (All Models Except Mow’ n Machine TM Zero-T urn Mo wers and W oods Boundar y TM Utilit y V eh icles) Ple as e Ent er In fo rm at io n Be low an d Save [...]

  • Page 50

    F-8494 (Rev . 6/23/2005) W oods Equipme nt Company 260 6 South Illinois Ro ute 2 Po st Office Box 1000 Oregon, Illinois 61 061 800-319-663 7 tel 800 -399 - 663 7 f ax www .W oodsEquipment.com[...]