Yamaha XV1700PCR manual

5PX-28199-11 LIT-11626-16-36 XV1700PCR XV1700PCRC OWNER’S MANUAL[...]

EAU03438[...]

EA U0 0002 INTRODUCTION Congr atulations on your purchase of the Y amaha XV1700PC/XV1700PCC . This model is the result of Y amaha’ s v ast e xperience in the production of fine spor ting, touring, and pacesetting racing machines. It represents the high deg ree of crafts- manship and reliability that ha ve made Y amaha a leader in these fields. Th[...]

EA U00003 IMPORTANT MANUAL INFORMATION Particularly important information is distinguished in this manual by the following notations: The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! WA RNING Failure to follow WARNING instructions could result in severe injury or death to the motorcycle operator, a bystander or a pers[...]

IMPORTANT MANUAL INFORMATION EW000000 WA RNING _ PLEASE READ THIS MANUAL AND THE “YOU AN D YOUR MOTORCYCLE: RIDING TIPS” BOOKLET CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTOR- CYCLE. DO NOT ATTEMPT TO OPERATE THIS MOTORCYCLE UNTIL YOU HAVE AT- TAINED ADEQUATE KNOWLEDGE OF ITS CONTROLS AND OPERATI NG FEATURES A ND UNTIL YOU HAVE BEEN TRAI[...]

IMPORTANT MANUAL INFORMATION AF FIX DEALER LABEL HERE EAU0 4247 XV1700PCR/XV1700PCRC OWNER’S MANUAL ©2002 by Yamaha Motor Corporation, U.S.A. 1st edition, June 2002 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited. Printed in Japan. P/N LIT-11626-16[...]

TABLE OF CONTENTS 1S A F E T Y INFORMA TION 1 2D E S CRIPTION 2 3I NSTR UMENT AND CONTROL FUNCTIONS 3 4P R E-OPERA TION CHECKS 4 5O PERA TION AND IMPORT ANT RIDING POINTS 5 6P E R IODIC MAINTENANCE AND MINOR REP AIR 6 7M O T O RCYCLE CARE AND STORA GE 7 8S PECIFICA TIONS 8 9C O N S U M E R INFORMA TION 9 INDEX EA U00009[...]

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SAFETY INFORMATION 1 Saf e r iding ............... ............. ................ ............. ................ ............. .... 1-1 Protective apparel ......... ................. ............ ................. ................ ....... 1-3 Mo difications ........ ............. ................ ............. ................ ............. .......[...]

1 1-1 EA U04193 1 - SAFETY INFORMATION MOTORCYCLES ARE SINGLE TRACK VEHICLES. THEIR SAFE USE AND OPERATION ARE D EPENDENT UPON THE USE OF PROPER RID ING TECHNIQUES AS WELL AS THE EXPERTISE OF THE OPERATOR. EVERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIREMENTS B EFORE RIDING THIS MOTORCYCLE. HE OR SH E SHOULD: 1. OBTAIN THOROUGH INSTRUCTIONS FROM A [...]

SAFETY INFORMATION 1 1-2 4. Many accidents involve inexperienced operators. In fact, many operators who have been involved in accidents do not even have a current motorcycle license. a. Make sure that you are qualified and that you only lend your motorcycle to other qualified opera- tors. b. Know your skills and limits. Staying within your limits m[...]

SAFETY INFORMATION 1 1-3 Protective apparel The majority of fatalities from motorcycle accidents ar e the result of head inju ries. The use of a safety helmet is the single most critical factor in th e prevention or reduction of head injuries. 1. Always wear an approved helmet. 2. Wear a face shield or goggles. Wind in your unprotected eyes could c[...]

SAFETY INFORMATION 1 1-4 Loading The total weight of the operator , passenger, accessories and cargo mu st not exceed the maximum load limit of 408 lb (185 kg). When loading within this weight limit, keep the following in mind: 1. Cargo and accessory weight should be kept as low and close to the motorcycle as possible. Make sure to distribute the w[...]

SAFETY INFORMATION 1 1-5 a. Accessories fitted to the handlebar or the front fork area can create instability due to improper weight distribution or aerodynamic changes. If accessories are added to the handlebar or front fork area, they must be as lightweight as possible and should be kept to a minimum. b. Bulky or large accessories may seriously a[...]

SAFETY INFORMATION 1 1-6 a. The engine and exhaust system may be hot, therefore, park the motorcycle in a place where pe- destrians or children are not likely to touch these hot areas. b. Do not park the motorcycle on a slope or soft ground, otherwise it may fall over. c. Do not park the motorcycle near a flammable source (e.g., a kerosene heater, [...]

SAFETY INFORMATION 1 1-7 EA U02977 Location of important labels Please read the following import ant labels carefully before operating this motorcycle.[...]

SAFETY INFORMATION 1 1-8 1 California only 2 34 5 California only[...]

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DESCRIPTION 2 Left view ..................... ............. ................ ............. ................ ............. . 2-1 Ri ght view ............. ............. ............. ................ ............. ................ ....... 2-2 Co ntrols and instruments .................. ... ... ... .... ... ... ... .... ... ... ... ... .... ... ... [...]

2-1 2 EA U00026 2 - DESCRIPTION Left view 1. Engine oil drain bolt (crankcase) (page 6-11) 2. Shift pedal (page 3-7) 3. Fu el tank cap (page 3-9) 4. Helmet holder (page 3-11) 5. Fuses (page 6-37) 6. Owner’s tool kit (page 6-2)[...]

DESCRIPTION 2-2 2 Right view 7. Battery (page 6-35) 8. Engine oil filler cap (page 6-9) 9. Front fork spring preload adjusting bolt (page 3-12) 10. Engine oil filter cartridge (page 6-11) 11. Brake pedal (page 3-8) 12. Engine oil drain bolt (oil tank) (page 6-10) 13. Shock absorber assembly spring preload adjusting nut (page 3-13) 14. Shock absorbe[...]

DESCRIPTION 2-3 2 Controls and instruments 1. Clutch lever (page 3-7) 2. Left handlebar switches (page 3-6) 3. Speedometer (page 3 -3) 4. Ta chometer unit (page 3-4) 5. Ma in switch/steering lock (page 3-1) 6. Right handlebar switches (page 3-7) 7. Throttle grip (page 6-18) 8. Brake lever (page 3-8)[...]

INSTRUMENT AND CONTROL FUNCTIONS 3 Ma in s witch/steering lock .............. ... ... ... ... .... ... ... ... .... ............ .... ... ... . 3-1 In dicator and warning lights ............... ............. ................ ................ . 3-2 Speedometer ................ ................. ................ ................ ................... .[...]

3-1 3 EA U00027 3 - INSTRUMENT AND CONTROL FUNCTIONS EAU00029 Main switch/steering lock The main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. The various positions are described below. EA U04437 ON All electrical circuits are supplied with power, and the meter lighting, taillight, license plate [...]

INSTRUMENT AND CONTROL FUNCTIONS 3-2 3 EW000016 WA RNING _ Never turn the key to “OFF” or “LOCK” while the motorcycle is moving, otherwise the electrical systems will be switched off, which may result in loss of control or an accident. Make sure that the motor- cycle is stopped before turning the key to “OFF” or “LOCK”. _ EAU03034 I[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-3 3 EAU04867 Engine trouble warning light “ ” This warning light comes on when an electrical circuit monitoring the engine is defective. When this occurs, have a Yamaha dealer check the self-diagno- sis system. The electrical circuit of the warning light can be checked by turning the key to “O N”. If the w[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-4 3 EAU04 436 Tachometer unit The electric tachometer allows the rider to monitor the engine speed and keep it within the ideal power range. The tachometer unit is equipped with the following: ● an odometer (which shows the to- tal distance traveled) ● two tripmeters (which show the distance traveled since the[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-5 3 Odometer and tripmeter modes Pushing the “SELECT” button switches the display between the odometer mode “ODO” and the tripmeter modes “TRIP 1” and “TRIP 2” in the following order: ODO → TRIP 1 → TRIP 2 → ODO If the fuel level warning light comes on (see page 3-2), the odometer display wil[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-6 3 Self diagnosis device This model is equipped with a self-di- agnosis device for various electrical cir- cuits. If any of those circuits are defective, the clock display will indicate a two-dig- it error code (e.g., 11, 12, 13). If the clock display indicates such an error code, note the code number, and then h[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-7 3 EAU03890 Engine stop switch “ / ” Set this switch to “ ” before starting the engine. Set this switch to “ ” to stop the engine in case of an emergen- cy, such as when the motorcycle over- turns or when the throttle cable is stuck. EAU00143 Start switch “ ” Push this switch to crank the engine w[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-8 3 EAU00 158 Brake lever The brake lever is located at the r ight handlebar grip. To apply the front brake, pull the lever toward the handle- bar grip. EAU00162 Brake pedal The brake pedal is on the right side of the motorcycle. To apply the rear brake, press down on the brake pedal. 1. Brake lever 1. Brake pedal[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-9 3 EAU02935 Fuel tank cap To open the fuel tank cap Open the fuel tank cap lock cover, in- sert the key into the lock, and then turn it 1/4 turn clockwise. The lock will be re- leased and the fuel tank cap can be opened. To close the fuel tank cap 1. Push the fuel tank cap into posi- tion with the key inserted in[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-10 3 EAU00 185 CAUTION: _ Immediately wipe off spilled fuel with a clean, dry, soft cloth, since fuel may deteriorate painted surfac- es or plastic parts. _ EAU04 438 ECA00 104 CAUTION: _ Use only unleaded gasoline. The use of leaded gasoline will cause se- vere damage to internal engine parts, such as the valves [...]

INSTRUMENT AND CONTROL FUNCTIONS 3-11 3 EAU01319 Seat To remove the seat 1. Inse rt the key into the seat lock, and then turn it counterclockwise. 2. Wh ile holding the key in that posi- tion, lift the front of the seat up, and then pull the seat off. To install the seat 1. Insert the projection on the rear of the seat into the seat holder as shown[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-12 3 EW000030 WA RNING _ Never ride with a helmet attached to the helmet holder, since the helmet may hit objects, causing loss of control and possibly an accident. _ To release the helmet from the he lmet holder Remove the seat, remove the helmet from the helmet holder, and then install the seat. EAU00285 Adjusti[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-13 3 EAU04873 Adjusting the shock absorber assembly This shock absorber assembly is equipped with a spring preload adjust- ing nut and a rebound damping force adjusting knob. EC000015 CAUTION: _ Never attempt to turn an adjusting mechanism beyond the maximum or minimum settings. _ Spring preload 1. Loosen the lock[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-14 3 3. Tighten the locknut to the speci- fied torque. ECA00 076 CAUTION: _ Always tighten the locknut against the adjusting nut, and then tighten the locknut to the specified torque. _ Rebound damping force To increase the rebound damping force and thereby harden the rebound damping, turn the adjusting knob in di[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-15 3 EAU00315 WA RNING _ This shock absorber contains high- ly pressurized nitrogen gas. For proper handling, read and under- stand the following information be- fore handling the shock absorber. The manufacturer cannot be held re- sponsible for property damage or personal injury that may result from improper hand[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-16 3 EAU03 720 Ignition circuit cut-off system The ignition circuit cut-off system (com- prising the sidestand switch, clutch switch and neutral switch) has the fol- lowing functions. ● It prevents starting when the trans- mi ssion is in gear and the side- stand is up, but the clutch lever is not pulled. ● It [...]

INSTRUMENT AND CONTROL FUNCTIONS 3-17 3 CD-01E With the engine turned off: 1. Move the sidestand down. 2. Ma ke sure that the engine stop switch is set to “ ”. 3. Turn the key to “ON”. 4. Shi ft the transmission into the neutral posi tion. 5. Push the start switch. Does the engine start? The neutral switch may be defective. The motorc ycle [...]

PRE-OPERATION CHECKS 4 Pre-operation chec k list ............................. ............. .... ... ... ... ... .... ... ... . 4 -1[...]

4-1 4 EA U01114 4 - PRE-OPERATION CHECKS The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, a s a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences. T[...]

PRE-OPERATION CHECKS 4-2 4 NO TE: _ Pre-operation checks should be made each time the motorcycle is used. Such an inspection can be accomplished in a very short time; and the added safety it assures is more than worth the time involved. _ EWA 00033 WA RNING _ If any item in the Pre-operation check list is not working properly, have it inspected and[...]

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OPERATION AND IMPORTANT RIDING POINTS 5 Star ting and war ming up a cold engine ..... ................. ................ ....... 5-1 Shifting ............ ............. ................. ............ ................. ............ ........... 5-3 Engine break-in ... ................ ................ ................ ............. ................ .[...]

5-1 5 EA U00372 5 - OPERATION AND IMPORTANT RIDING POINTS EAU00373 WA RNING _ ● Become thoroughly familiar with all operating controls and their functions before riding. Consult a Yamaha dealer re- garding any control or function that you do not thoroughly un- derstand. ● Never start the engin e or operate it in a closed area for any len gth of[...]

OPERATION AND IMPORTANT RIDING POINTS 5-2 5 ECA00 124 CAUTION: _ The fuel level warning light and en- gine trouble warning light should come on for a few seconds, then go off. If a warning light does not go off, see pages 3-2 and 3-3 for the corre- sponding warning light circuit check. _ 2. Shift the transmission into the neu- tral position. NO TE:[...]

OPERATION AND IMPORTANT RIDING POINTS 5-3 5 EAU00423 Shifting Shifting gears lets you control the amount of engine power available for starting off, accelerating, climbing hills, etc. The gear positions are shown in the il- lustration. NO TE: _ To shift the transmission into the neu- tral position, press the shift pedal down repeatedly until it rea[...]

OPERATION AND IMPORTANT RIDING POINTS 5-4 5 EAU00 427 To decelerate 1. Apply both the front and the rear brakes to slow the motorcycle. 2. Shift the transmission into first gear when the motorcycle reaches 16 mi/h (25 km/h). If the engine is about to stall or runs very roughly, pull the clutch lever in and use the brakes to stop the motorcycle. 3. [...]

OPERATION AND IMPORTANT RIDING POINTS 5-5 5 EAU01128 Engine break-in There is never a more important period in the life of your engine than the period between 0 and 1,000 mi (1,600 km). For this reason, you should read the following material carefully. Since the engine is brand new, do not put an excessive load on it for the first 1,000 mi (1,600 k[...]

6 PERIODIC MAINTENANCE AND MINOR REPAIR Pe ri odic maintenance ....... ................ ................ ... 6-1 Owner’ s t ool kit ................. ................ ................ ... 6-2 Pe r i o d ic maintenance char t fo r the emission co ntrol system ................ ... ... .... ... ... ... .... ... ... ... ... 6-3 General maintenance an[...]

6-1 6 EA U00462 6 - PERIODIC MAINTENANCE AND MINOR REPAIR EAU01790 Safety is an obligation of the owner. Periodic inspection, adjustment and lu- brication will keep your vehicle in the safest and most efficient condition pos- sible. The most important points of motorcycle inspection, adjustment, and lubrication are explained on the follow- ing page[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-2 6 EAU03 983 Owner’s tool kit The owner’s tool kit is located under the seat. (See page 3-11 for seat re- moval and installation procedures.) The service information included in this manual and the tools provided in the owner’s tool kit are intended to assist you in the performance of preventive mainte[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-3 6 EA U00471 Periodic maintenance chart for the emission control system No. ITEM ROUTINE INITIAL ODOMETER READINGS 600 mi (1,000 km) or 1 month 4,000 mi (7,000 km) or 6 months 8,000 mi (13,000 km) or 12 mo nths 12,000 mi ( 19,000 km) or 18 months 16,000 mi (25, 000 km) or 24 months 20,000 mi (31,000 km) or 3[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-4 6 EAU00472 General maintenance and lubrication chart No. ITEM ROUTINE TYPE INITIAL ODOMETER READINGS 600 mi (1,000 km) or 1 month 4,000 mi (7,0 00 km) or 6 months 8,000 mi (13,000 km) or 12 months 12,000 mi ( 19,000 km) or 18 months 16,000 mi (25,000 km) or 24 mo nths 20, 000 mi (31,000 km) or 30 mo nths 1E[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-5 6 9 * Contro l cables •A pply chain lube thoroughly. Yamaha Chain and Cable Lube or engine oil SAE 10W-30 (API SE) √√√√√√ 10 * Rear arm pivot bearing • Check bearing assembly for looseness. •M oderately repack every 16,000 mi (25,000 km) or 24 months. Lithium-soap-base d grease √ Repack.[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-6 6 EAU03907 NO TE: _ From 24,000 mi (37,000 km) or 36 months, repeat the maintenance intervals starting from 4,000 mi (7,000 km) or 6 months. _ EAU04443 NO TE: _ ● Air filters •T his model’s air filters are equipped with disposable oil-coated paper elements, which must not be cleaned with com- pressed [...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-7 6 EAU01880 Checking the spark plugs The spark plugs are important engine components, which should be checked periodically, preferably by a Yamaha dealer. Since heat and deposits will cause any spark plug to slowly erode, they should be removed and checked in accordance with the periodic mainte- nance and lu[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-8 6 NO TE: _ If a torque wrench is not available when installing a spark plug, a good estimate of the correct torque is 1/4–1/2 turn past finger tight. However, the spark plug should be tightened to the speci- fied torque as soon as possible. _ EAU00499 Canister (for California only) This model is equipped [...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-9 6 EAU04909 Engine oil and oil filter cartridge The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter car- tridge replaced at the intervals speci- fied in the periodic maintenance and lubrication chart. To check the engine oil level 1. Place the moto[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-10 6 NO TE: _ When adding oil, be careful not to over - fill the engine oil tank; the oil level rises faster starting from the half level por- tion on the dipstick. _ 6. Insert the dipstick into the oil filler hole, and then tighten the oil filler cap. 7. Install the seat. ECA00 027 CAUTION: _ Make sure that [...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-11 6 5. Place an oil pan under the engine to collect the used oil. 6. Remove the engine oil drain bolt to drain the oil from the crankcase. 7. Remove the oil filter cartridge with an oil filter wrench. NO TE: _ An oil filter wrench is available at a Yamaha dealer. _ 8. Apply a thin coat of engine oil to the O[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-12 6 9. Install the new oil filter cartridge, and then tighten it to the specified torque with a torque wr ench. 10. Install the engine oil drain bolts, and then tighten them to the spec- ified torque. 11. Pour only 2.6 US qt (2.2 Imp qt, 2.5 L) of the specified amount of recommended engine oil through the fi[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-13 6 EAU04439 Transfer case oil Have the transfer case oil level checked and the oil changed by a Yamaha dealer at the intervals speci- fied in the periodic maintenance and lu- brication chart. EA U04447* Replacing the air filter elements This motorcycle is equipped with two air filter elements, one of which [...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-14 6 3. Remove the fuel tank as follows. a. Disconnect fuel hose A from the joint as shown. b. Remove the nuts. c. Disconnect fuel hose B from the joint as shown. ECA00121 CAUTION: _ ● Place a towel or cloth under the fuel hose joints when discon- necting hoses A and B to pre- vent fuel from spilling onto t[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-15 6 d. Remove the hoses as shown, and then remove the fuel tank by pull- ing it upward. 4. Remove the air filter case bolts. 5. Loosen the air filter joint clamp screw, and then pull off the air filter case. 1. Hose ( × 2) 1. Air filter case 2. Bolt ( × 2) 1. Air filter joint clamp screw[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-16 6 6. Remove the air filter case cover by removing the screws. 7. Remove the air filter element by removing the screws. 8. Install a new air filter element by inserting it into the air filter case, then installing the screws. EC000082* CAUTION: _ ● Make sure that the air filter ele- ment is properly seate[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-17 6 14. Install the fuel tank as follows. a. Place the fuel tank in the original position, and then connect fuel hose B and the hoses shown. EW000072 WA RNING _ ● Before installing the fuel tank, make sure that the fuel hoses are not damaged. If any fuel hose is damaged, do not start the engine but have a [...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-18 6 3. Remove the silencer air filter ele- ment. 4. Install a new air filter element by inserting it into the air filter case. EC000082* CAUTION: _ ● Make s u re that the air filter ele- ment is properly seated in the air filter case. ● Th e engine should never be op- erated without the air filter ele- m[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-19 6 EAU00637 Adjusting the valve clearance The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart. EA[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-20 6 EW000083 WA RNING _ Proper loading of your motorcycle is important for several characteris- tics of your motorcycle, such as handling, braking, performance and safety. Do not carry loosely packed items that can shift. Securely pack your heaviest items close to the center of the motorcycle, and dis- tribu[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-21 6 Tire information This motorcycle is equipped with cast wheels and tubeless tires with valves. EW 000080 WA RNING _ ● The front and rear tires should be of the same make and de- sign, otherwise the handling characteristics of the motor- cycle cannot be guaranteed. ● After extensive tests, only the tir[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-22 6 EAU00 684 WA RNING _ This motorcycle is fitted with super- high-speed tires. Note the following points in order to make the most ef- ficient use of these tires. ● Use only the specified replace- ment tires. Other tires may run the danger of bursting at super high speeds. ● Brand-new tires can have a [...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-23 6 EAU00691 Accessories and replacement parts EW000098 WA RNING _ This motorcycle is not designed to pull a trailer or to be attached to a sidecar. The accessories or replace- ment parts you choose for your motorcycle should be designed spe- cifically for this model, and they must be securely mounted to mai[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-24 6 3. If the specified clutch lever free play could be obtained as de- scribed above, tighten the locknut and skip the rest of the procedure, otherwise proceed as follows. 4. Fully turn the adjusting bolt at the clutch lever in direction a to loos- en the clutch cable. 5. Loosen the locknut at the crank- ca[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-25 6 EAU01746 Adjusting the brake pedal position The top of the brake pedal should be po- sitioned approximately 3.0 in (80 mm) above the top of the footrest as shown. Periodically check the brake pedal posi- tion and, if necessary, have a Yamaha dealer adjust it. EW 000109 WA RNING _ A soft or spongy feeling[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-26 6 EAU00 721 Checking the front and rear brake pads The front and rear brake pads must be checked for wear at the intervals spec- ified in the periodic maintenance and lubrication chart. EAU00725 Front brake pads Each front brake pad is provided with a wear indicator groove, which allows you to check the br[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-27 6 2. Check each brake pad for damage and measure the lining thickness. If a brake pad is damaged or if the lining thickness is less than 0.03 in (0.8 mm), have a Yamaha dealer replace the brake pads as a set. 3. Install brake caliper bolt A, then tighten both caliper bolts to the specified torque. EA U0485[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-28 6 ● Be careful that water does not en- ter the brake fluid reservoir when refilling. Water will significantly lower the boiling point of the fluid and may result in vapor lock. ● Brake fluid may deteriorate paint- ed surfaces or plastic parts. Al- ways clean up spilled fluid immediately. ● As the bra[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-29 6 EAU04451 Drive belt slack The drive belt slack should be checked and adjusted at the intervals specified in the periodic maintenance and lubri- cation chart. To check the drive belt slack 1. Place the motorcycle on the side- stand. 2. N ote t he current position of the drive belt using the marks near the[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-30 6 2. Loosen the locknut on each side of the swingarm. 3. To tighten the drive belt, turn the adjusting bolt on each side of the swingarm in direction a . To loos- en the drive belt, turn the adjusting bolt on each side of the swingarm in direction b , and then push the rear wheel forward. NO TE: _ Using th[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-31 6 EAU03297 Checking and lubricating the cables The operation of all control cables and the condition of the cables should be checked before each ride, and the ca- bles and cable ends should be lubricat- ed if necessary. If a cable is damaged or does not move smoothly, have a Yamaha dealer check or replace [...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-32 6 EAU03164 Checking and lubricating the brake and clutch levers The operation of the brake and clutch levers should be checked before each ride, and the lever pivots should be lu- bricated if necessary. Recommended lubricant: Lithium-soap-based grease (a ll-purpose grease)[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-33 6 EAU03165 Checking and lubricating the sidestand The operation of the sidestand should be checked before each ride, and the sidestand pivot and metal-to-metal contact surfaces should be lubricated if necessary. EW0001 13 WA RNING _ If the sidestand does not move up and down smoothly, have a Yamaha dealer [...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-34 6 To check the operation 1. Place the motorcycle on a level surface and hold it in an upright position. 2. While applying the front brake, push down hard on the handle- bars several times to check if the front fork compresses and re- bounds smoothly. EC 000098 CAUTION: _ If any damage is found or the front[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-35 6 EAU01144 Checking the wheel bearings The front and rear wheel bear ings must be checked at the intervals specified in the periodic maintenance and lubrica- tion chart. If there is play in the wheel hub or if the wheel does not turn smoothly, have a Yamaha dealer check the wheel bearings. EA U00800 Batter[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-36 6 To charge the battery Have a Yamaha dealer charge the bat- tery as soon as possible if it seems to have discharged. Keep in mind that the battery tends to discharge more quickly if the motorcycle is equipped with op- tional electrical accessories. To store the battery 1. If the motorcycle will not be use[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-37 6 EAU04874 Replacing the fuses The main fuse and the fuse box, which contains the fuses for the individual cir- cuits, are located under the seat. (See page 3-11 for seat removal and instal- lation procedures.) If a fuse is blown, replace it as follows. 1. Unhook the battery band, and then remove the batte[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-38 6 EC 000103 CAUTION: _ Do not use a fuse of a higher amper- age rating than recommended to avoid causing extensive damage to the electrical system and possibly a fire. _ 4. Turn the key to “ON” and turn on the electrical circuit in question to check if the device operates. 5. If the fuse immediately bl[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-39 6 3. Unhook the headlight bulb holder, and then remove the defective bulb. EW 000119 WA RNING _ Headlight bulbs get very hot. There- fo re, keep flammable products away fr om a lit headlight bulb, and do not touch th e bulb until it has cooled down. _ 4. Place a new headlight bulb into position, and then s[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-40 6 EAU03 730 Tail/brake light This motorcycle is equipped with an LED type of tail/brake light. If the tail/brake light does not come on, have a Yamaha dealer check it. EAU03218 Replacing a turn signal light bulb 1. Remove the turn signal lens by re- moving the screws. 2. Remove the defective bulb by pushin[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-41 6 EAU04875 Replacing a license plate light bulb 1. Remo ve the license plate light unit by removing the nuts, wash ers and rubber dampers. 2. Remove the license plate light lens by removing the nuts and washers. 3. Remove the defective bulb by pull- ing it out. 4. Insert a new bulb into the socket. 5. Inst[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-42 6 EAU01 579 Supporting the motorcycle Since this model is not equipped with a centerstand, follow these precautions when removing the front and rear wheel or performing other mainte- nance requiring the motorcycle to stand upright. Check that the motor- cycle is in a stable and level position before starti[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-43 6 EAU01297 Troubleshooting chart EW0 00125 WA RNING _ Keep away open flames and do not smoke while checking or working on the fuel system. _ Check the fuel level in the fuel tank. 1. Fuel There is enough fuel. There is no fuel. Check the compression. Supply fuel. The engine does not start. Check the compre[...]

MOTORCYCLE CARE AND STORAGE 7 Ca re .................... ................ ............. ............. ................ ............. ....... 7-1 Storage ................ ................... ................... .................... ................... . 7 -4[...]

7-1 7 EA U04449 7 - MOTORCYCLE CARE AND STORAGE Care While the open design of a motorcycle reveals the attractiveness of the tech- nology, it also makes it more vulnera- ble. Rust and corrosion can develop even if high-quality components are used. A rusty exhaust pipe may go un- noticed on a car, however, it detracts from the overall appearance of [...]

MOTORCYCLE CARE AND STORAGE 7-2 7 thinner, fuel (gasoline), rust re- movers or inhibitors, brake flu- id, antifreeze or electrolyte. ● Do not use high-pressure wash- ers or steam-jet cleaners since they cause water seepage and de te rioration in the following ar- eas: seals (of wheel and swing- arm bearings, fork and brakes), electric components [...]

MOTORCYCLE CARE AND STORAGE 7-3 7 After cleaning 1. Dry the motorcycle with a chamois or an absorbing cloth. 2. Use a chrome polish to shine chrome, aluminum and stainless- steel parts, including the exhaust system. (Even the thermally in- duced discoloring of stainless- steel exhaust systems can be re- moved through polishing.) 3. T o prev ent cor[...]

MOTORCYCLE CARE AND STORAGE 7-4 7 Storage Short-term Always store your motorcycle in a cool, dry place and, if necessary, protect it against dust with a porous cover. ECA00 014 CAUTION: _ ● Storing the motorcycle in a po orly ventilated room or cover- ing it with a tarp, while it is still wet, will allow water and humid- ity to seep in and cause [...]

MOTORCYCLE CARE AND STORAGE 7-5 7 4. Lubricate all control cables and the pivoting points of all levers and pedals as well as of the sidestand/ centerstand. 5. Check and, if necessary, correct the tire air pressure, and then lift the motorcycle so that both of its wheels are off the ground. Alterna- tively, turn the wheels a little every month in o[...]

SPECIFICATIONS 8 Specifications ............ ............. ................ ................ ............. .............. 8-1[...]

8-1 8 EA U01038 8 - SPECIFICATIONS Specifications CS-01E Model XV1700PC(C) Dimensions Over all length 93.9 in (2,385 mm) Over all width 37.6 in (955 mm) Over all height 44.1 in (1,120 mm) Seat height 28.5 in (725 mm) Wheelbase 65.6 in (1,665 mm) Ground clearance 6.1 in (155 mm) Minimum turning radius 133.9 in (3,400 mm) Basic weight (with oil and f[...]

SPECIFICATIONS 8-2 8 Tran sfer case oil Ty p e S A E 80 API “GL-4” h ypoid gear oil Quantity 0.42 US qt (0.35 lmp qt, 0.4 L) Air filters Oil-coated paper element Fuel Ty p e UNLEADED GASOLIN E ONL Y F uel tank capacity 4.0 US gal (3.3 lmp gal, 15.0 L) Amount remaining when the fuel le vel w ar ning light comes on 0.8 US gal (0.7 lmp gal, 3.0 L)[...]

SPECIFICATIONS 8-3 8 Manuf acturer/ model Dunlop / D220 ST Bridgestone / BT020R Maximum load* 408 lb (185 kg) Tire air pressure (measured on cold tires) Up to 198 lb (90 kg)* Fr ont 36 psi (2.50 kgf/cm 2 , 250 kP a) Rear 36 psi (2.50 kgf/cm 2 , 250 kP a) 198 lb (90 kg)–maximum* Fr ont 36 psi (2.50 kgf/cm 2 , 250 kP a) Rear 42 psi (2.90 kgf/cm 2 ,[...]

SPECIFICATIONS 8-4 8 Batter y Model GT14B-4 Vo ltage, capacity 12 V , 1 2 Ah Headlight type Halogen bulb Bulb voltage, wattage × quantity Headlight 12 V , 60/55 W × 1 Ta il/brak e light LED License plate light 12 V , 5 W × 2 Fr ont tur n signal/ position light 12 V , 23/8 W × 2 Rear tur n signal light 12 V , 23 W × 2 Meter lighting LED Neutral[...]

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CONSUMER INFORMATION 9 Id entification numbers ...... ... ... ... .... ... ... ... ... .... ... ... ............. ... ... .... ... ... . 9-1 Ke y identif ication number ....... ................ ............. ................ ............. . 9-1 Ve hicle ident ification number ......... ... ... ... ... .... ... ... ... .... ... ... ............. ...[...]

9-1 9 EA U01039 9 - CONSUMER INFORMATION EAU02944 Identification numbers Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. 1. KEY IDENTIFICATION NUMBER: CA-02E[...]

CONSUMER INFORMATION 9-2 9 EAU01 050 Model label The model label is affixed to the frame under the seat. (See page 3-11 for seat removal and installation procedures.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer. 1. Model label[...]

CONSUMER INFORMATION 9-3 9 EA U01051 Reporting safety defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immedi- ately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A. If NHTSA receives similar complaint[...]

CONSUMER INFORMATION 9-4 9 EAU01053 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into an[...]

CONSUMER INFORMATION 9-5 9 EA U01325 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your motorcycle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required. It is not a cc[...]

CONSUMER INFORMATION 9-6 9 28,000 mi (43,000 km) or 42 months 32,000 mi (49,000 km) or 48 months 36,000 mi (55,000 km) or 54 months 40,000 mi (61,000 km) or 60 months Maintenance interval Date of service Mileage Servicing dealer na me and address Remarks[...]

CONSUMER INFORMATION 9-7 9 EA U02918 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY[...]

CONSUMER INFORMATION 9-8 9[...]

CONSUMER INFORMATION 9-9 9 EA U01063 YAMAHA EXTENDED SERVICE (Y.E.S.)[...]

CONSUMER INFORMATION 9-10 9[...]

INDEX A Ac cesso ri es and replacement pa rts ....... 6-23 Ai r fi lter e l e m ents, r e p l acing ................... 6- 13 B Ba tte ry ................................................... 6-35 Brake and clutch levers, checking and l ubr ic at in g. . .......................................... 6-32 Br ake and shift pedals, checking and l ubr ic at[...]

INDEX Sp ar k plug s, ch e c king ............................. 6-7 Sp ec ific ati ons .......................................... 8-1 Sp eedometer ........................................... 3- 3 St arting and warmin g up a c ol d engi ne .... 5- 1 St ar t switch .............................................. 3-7 St ee ring , c heck i ng ..........[...]

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PRINTED IN JAPAN 2002.07-0.5 × 2 CR (E) PRINTED ON RECYCLED PAPER Y AMAHA MOT OR CO. , L TD .[...]